Falcon F900 SERIES Manual
1
F900 SERIES
User, installation and servicing instructions
OPEN TOP & RANGES
G9042, G9042A,
G9084, G9084A, G9084B,
G90126, G90126A, G90126B,
G9184, G9184A, G9184B
Readtheseinstructionsbeforeuse
T100874 REV.4
Published: 02/10/2015
DATE PURCHASED:
MODEL NUMBER:
SERIAL NUMBER:
DEALER:
SERVICE PROVIDER:
2
Falcon Foodservice Equipment
HEAD OFFICE
Wallace View, Hillfoots Road, Stirling. FK9 5PY. Scotland.
WEEE Directive Registration No. WEEE/DC0059TT/PRO
At end of appliance life, dispose of appliance and any replacement parts in a safe
manner, via a licensed waste handler. Appliances are designed to be dismantled
easily and recycling of all material is encouraged whenever practicable.
Dear Customer,
Thank you for choosing Falcon Foodservice Equipment.
This manual can be downloaded from www.falconfoodservice.com Or scan
here
IMPORTANT: Please keep this manual for future reference.
3
SYMBOLS•
•SPANNER •SCREWDRIVER •COOKINGOIL •GREASE
•SPARKIGNITION •FLAME •WARNING •VIEWPORT
•ALLENKEY •IGNITER
4
These instructions are only valid if the country code appears on the appliance.
If the code does not appear on the appliance, refer to the technical instructions
for adapting the appliance to the conditions for use in that country.
Installation must meet national or local regulations. Attention must be paid to:
gas safety (installation & use) regulations, health and safety at work act, local
and national building regulations, fire precautions act.
To prevent shocks, all appliances must be earthed.
This equipment is for professional use only and must be used by qualified
persons.
The installer must instruct the responsible person(s) of the correct operation
and maintenance of the appliance.
Only competent persons are allowed to service or convert the appliance to
another gas type.
Gas appliances must have a stop cock fitted in the supply pipe work. The user
must be familiar with the location and operation of this device in order to turn
off the supply of gas in the event of an emergency.
Unless otherwise stated, parts which have been protected by the manufacturer
must not be adjusted by the installer.
Take care when moving an appliance fitted with castors.
The appliance must be serviced regularly by a qualified person.
Service intervals should be agreed with the service provider.
This appliance may be discolored due to testing.
5
CONTENTS
1.0APPLIANCEINFORMATION.........................................................................................................6
2.0OPERATION.................................................................................................................................7
2.1COMPONENTPARTS...............................................................................................................7
2.2CONTROLS...............................................................................................................................8
2.3USINGTHEAPPLIANCE............................................................................................................9
2.4TURNINGTHEBURNERSOFF................................................................................................10
3.0CLEANINGANDMAINTENANCE................................................................................................10
3.1HOB.......................................................................................................................................10
3.2OVEN.....................................................................................................................................11
3.3FLUECAPPER.........................................................................................................................
11
4.0SPECIFICATION..........................................................................................................................12
4.1TABLEA–TechnicalData......................................................................................................12
4.2TABLEB–HeatInput,G20...................................................................................................13
4.3TABLEB–HeatInput,G30/G31............................................................................................13
4.4BURNERCONFIGURATIONS..................................................................................................14
5.0DIMENSIONS/CONNECTIONLOCATIONS................................................................................15
6.0INSTALLATION...........................................................................................................................16
6.1SITING/CLEARANCES...........................................................................................................16
6.2VENTILATION.........................................................................................................................16
6.3GASSUPPLY&CONNECTION................................................................................................17
6.4ASSEMBLY.............................................................................................................................17
6.5COMMISSIONING–HOB.......................................................................................................18
6.6COMMISSIONING–OVEN.....................................................................................................18
6.7PILOTFLAMEPROTECTION...................................................................................................18
7.0CONVERSION.............................................................................................................................19
7.1GASCONVERSIONCHECKLIST..............................................................................................19
8.0SERVICING.................................................................................................................................20
8.1CONTROLPANEL...................................................................................................................20
8.2INJECTOR(HOB)....................................................................................................................20
8.3PILOT(HOB)...........................................................................................................................21
8.4OVENDOORREMOVAL.........................................................................................................22
8.5INJECTOR(OVEN)..................................................................................................................23
8.6PILOT(OVEN)........................................................................................................................24
8.7AERATION(HOB)...................................................................................................................24
8.8GASVALVE(HOB)..................................................................................................................25
8.9GASVALVE(OVEN)................................................................................................................26
8.10PRESSUREADJUSTMENT.......................................................................................................27
8.11GOVERNOR............................................................................................................................27
9.0ACCESSORIES.............................................................................................................................28
9.1GRIDDLEPLATE.....................................................................................................................28
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9.2WIREPANSUPPORTS............................................................................................................28
10.0FAULTFINDING.........................................................................................................................29
11.0SPAREPARTS.............................................................................................................................30
12.0SERVICINGINFORMATION........................................................................................................31
1.0 APPLIANCE INFORMATION
This appliance has been CE-marked on the basis of compliance with the relevant EU
directives for the heat inputs, gas pressures and voltages stated on the data plate.
A - Serial No
B - Model No
C - Flue Type
D - Gas Category
E - Gas Pressure
F - Gas Type
G - Gas Rate
H - Total Heat Input
I - Electrical Rating
J - Total Electrical Power
K - Magnetic Field Frequency
L - Electrical Phase Loading
7
2.0 OPERATION
2.1 COMPONENT PARTS
A – Hob Control F – Oven Control
B – 9.5 / 7kW Burner G – Drip Tray
C – 4.2kW Burner H - Viewport
D – Flue Capper I – Door
E – Pan Support J - Shelf
8
2.2 CONTROLS
A – Zone Indicator
B –Oven Pilot OFF
C – Oven Pilot ON
9
2.3 USING THE APPLIANCE
2.3.1 Before use, clean the appliance. See section 3.0.
2.3.2 Oven - Ignite the Pilot burners as shown. Push the knob in to turn.
2.3.3 Use temperature control knob to adjust temperature.
2.3.4 Caution: Opening the oven door will result in the escape of hot air. Care should be
taken to avoid being burned by such action.
2.3.5 Hob - Ignite the Pilot burners as shown. Push the knob in to turn.
IF A BURNER TURNS OFF, WAIT 3 MINUTES BEFORE RE-
LIGHTING.
2.3.6 The pan supports will safely accommodate pans from Ø125mm to Ø380mm.
10
2.4 TURNING THE BURNERS OFF
2.4.1 Oven - Turn pilot knob to ‘OFF’ position. Look through the view port to make sure the
pilot is off.
2.4.2 Hob – Turn control knob to “OFF” position.
3.0 CLEANING AND MAINTENANCE
3.1 HOB
3.1.1 At the end of each day or cooking period, turn off and cool down.
3.1.2 Remove pan supports, burners and pilot shields if fitted.
3.1.3 Clean the hob using soap and water ensuring that no food debris falls down into the
burner venture (1).
3.1.4 If debris is evident at the base of the venturi or on the injector (2) then this must be
cleared prior to use using a non metallic implement such as a wooden skewer.
FAILURE TO CLEAN THIS WILL
BE DETRIMENTAL TO THE
PERFORMANCE OF THE
BURNER.
3.1.5 Clean the pan supports and pilot shields using soap and water.
3.1.6 Clean the burners as follows:-
Clean with soap and water. Ensure all
burner ports as shown are clean and free
from food or cleaning materials; use a non
metallic implement to remove stubborn
debris. Rinse under water & dry with
absorbent paper. Put a few drops of
vegetable oil onto a piece of absorbent
paper and wipe over the burner. Replace
the burner components and light them for a
few minutes.
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3.2 OVEN
3.2.1 Turn off and cool down.
3.2.2 Remove base tray, base plate and shelf hangers.
3.2.3 Clean oven chamber using soap and water.
3.2.4 Clean shelves and base tray using soap and water.
3.3 FLUE CAPPER
3.3.1 The flue capper can be removed for cleaning but must be replaced for use.
FAILURE DUE TO LACK OF PROPER CLEANING IS NOT
COVERED BY WARRANTY
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4.0 SPECIFICATION
4.1 TABLE A – Technical Data
TABLE A
G20 G31 G30
Oven
Injector 230 135
Pilot Injectors 31.2 25
Supply Pressure mbar 20 37 29 50
Inches w.g 8 14.9 11.6 20.1
Operating
Pressure mbar 14 37 29
Inches w.g 6 14.9 11.6
Open Top
Rate KW 9.5 4.2 7 4.2 7 4.2
Injector mm 230 150 130 105 130 105
Pilot Injectors mm 0.41 0.25
Low Rate Screw 100 80 80 60 80 60
Supply Pressure mbar 20 37 29 50
Inches w.g 8 14.9 11.6 20.1
Operating
Pressure mbar 20 37 29
Inches w.g 8 14.9 11.6
13
4.2 TABLE B – Heat Input, G20
Heat Inputs – G20
Burners
G9042 G9042A G9084 G9084A G9084B G90126 G90126A G90126B G9184 G9184A G9184B HOBHOBOven
Total
Input
kW net 19 13.7 38 27.4 32.7 57 41.1 51.7 45.5 34.9 40.2 9.5 4.2 7.5
Btu/hrgross 71,331 51,433 142,662 102,867 122,765 213,993 154,300 194,096 170,819 131,024 150,922 35,666 15,768 28,157
m3/H net 1.87 1.35 3.73 2.69 3.21 5.60 4.04 5.08 4.47 3.43 3.9 0.93 0.41 0.74
Reduced
Heat
Input
kW ne
t
4.4 3.4 8.8 6.8 7.8 13.2 10.2 10.7 8 6.8 7.8 2.2 1.2 0
Btu/hrgross 14266 11638 28532 23276 25904 42799 34915 40171 28532 23276 25904 7133 4505 0
m3/H ne
t
0.37 0.30 0.75 0.61 0.68 1.12 0.91 1.05 0.75 0.61 0.68 0.19 0.12 0.00
4.3 TABLE B – Heat Input, G30/G31
Heat Inputs – G30, G31
Burners
G9042 G9042A G9084 G9084A G9084B G90126 G90126A G90126B G9184 G9184A G9184B HOBHOBOven
Total
Input
kW net 14 11.2 28 22.4 25.2 42 33.6 39.2 35 29.4 32.2 7 4.2 7
Btu/hr
g
ross 52,560 42,048 105,119 84,096 94,608 157,679 126,143 147,167 131,399 110,375 120,887 26,280 15,768 26,280
kg/h G30
net 1.018 0.814 2.036 1.628 1.832 3.053 2.443 2.850 2.545 2.137 2.341 0.509 0.305 0.509
kg/h G31
net 1.001 0.801 2.002 1.602 1.802 3.003 2.402 2.803 2.503 2.102 2.302 0.501 0.300 0.501
Reduced
Heat
Input
kW net 4.8 3.8 9.6 7.6 8.6 14.4 11.4 13.4 9.6 7.6 8.6 2.4 1.4 0
Btu/hr
g
ross 18020 14266 36041 28532 32287 54061 42799 50307 36041 28532 32287 9010 5256 0
kg/h G30
net 0.349 0.276 0.698 0.553 0.625 1.047 0.829 0.974 0.698 0.553 0.625 0.174 0.102 0.000
kg/h G31
net 0.343 0.272 0.686 0.543 0.615 1.030 0.815 0.958 0.686 0.543 0.615 0.172 0.100 0.000
14
4.4 BURNER CONFIGURATIONS
- 9.5/7.0kW
- 4.2kW
15
5.0 DIMENSIONS / CONNECTION LOCATIONS
A – GAS INLET
A – GAS INLET
16
6.0 INSTALLATION
6.1 SITING / CLEARANCES
CAUTION:WALLS CLOSER THAN 200mm TO THE APPLIANCE MUST
BE NON COMBUSTABLE. IF SUITING THE NECESSARY CLEARANCES
TO ANY CUMBUSTIBLE WALL MUST BE THE LARGEST FIGURE
GIVEN FOR INDIVIDUAL APPLIANCES INSTRUCTIONS.
6.1.1 The oven flue discharges vertically through the hob rear. There must be no direct
connection of the flue to any mechanical extraction system or to the outside air. Open
top burners discharge combustion products directly into the room and care should be
taken not to disturb the air combustion admission nor the combustion products
evacuation of appliances fitted with open burners.
6.2 VENTILATION
6.2.1 These appliances are to be installed with sufficient ventilation to prevent the
occurrence of unacceptable concentrations of substances harmful to health in the
room in which they are installed. Installer must consult any additional local / national
regulations.
COMBUSTION AIR REQUIREMENTS
G9042 G9042A G9084 G9084A G9084B G90126 G90126A G90126B G9184 G9184A G9184B
G20 17m³h 13m³h 34m³h 25m³h 30m³h 51m³h 37m³h 47m³h 42m³h 32m³h 37m³h
G30 13m³h 10m³h 35m³h 20m³h 22m³h 37m³h 30m³h 35m³h 32m³h 27m³h 29m³h
G31 13m³h 10m³h 25m³h 20m³h 22m³h 37m³h 30m³h 35m³h 32m³h 27m³h 29m³h
17
6.3 GAS SUPPLY & CONNECTION
6.3.1 Installation pipe work should be fitted in accordance with local / national standards.
The pipe work must not be smaller than unit gas inlet connection, i.e. Rp¾ (¾”
B.S.P.). If using flexible hosing, the hose must be sized to conform with the hose
manufacturers specifications and must not exceed 1.5m. An isolating valve must be
located close by for shut-down during an emergency or servicing.
6.3.2 If flexible hose is used, it shall comply with national requirements. These must be
periodically examined and replaced as necessary. If a retention chain is required
then attach this to the fixing shown below.
6.3.3 This appliance is also provided with a terminal for connection of an
external equipotential conductor. This terminal is in effective electrical
contact with all fixed exposed metal parts of the appliance, and shall
allow the connection of conductor having a nominal cross-section area
of up to 10mm². It is located at the rear of the unit and identified by the
following label and must only be used for bonding purposes.
6.4 ASSEMBLY
6.4.1 Position appliance and level using feet or caster adjusters as shown below.
6.4.2 Connect appliance to gas supply and test for gas tightness.
18
6.5 COMMISSIONING – HOB
6.5.1 Remove control panel. (see 8.1)
6.5.2 Ensure line gas pressure is correct. (see 4.0)
6.5.3 Light pilots and ensure all stay lit.
6.5.4 Turn on burners. Ensure correct lighting occurs.
6.5.5 Check for flame stability.
6.5.6 Operate controls ensuring they turn smoothly.
6.5.7 Turn off appliance.
6.5.8 Replace control panel.
6.6 COMMISSIONING – OVEN
6.6.1 Remove oven base tray and plate. (see 3.2)
6.6.2 Ensure burner pressure is correct. (see 4.0 & 8.10)
6.6.3 Light pilot and ensure it stays lit.
6.6.4 Turn on burner. Ensure correct lighting occurs.
6.6.5 Check for flame stability.
6.6.6 Operate controls ensuring they turn smoothly.
6.6.7 Turn off appliance.
6.6.8 Replace oven base tray and plate.
6.6.9 Replace control panel.
6.7 PILOT FLAME PROTECTION
6.7.1 Please not that for your convenience we have included, free of charge, a pilot flame
protection device. This may be fitted around the pilot as shown below to give you
greater protection from the pilot being extinguished by excessive draughts.
If the appliance does not operate correctly please refer to section 10.0 and
rectify the problem.
PLEASE FILL OUT THE INFORMATION TABLE ON THE FRONT COVER
AFTER COMMISSIONING.
19
7.0 CONVERSION
BEFORE INSPECTION, SERVICING OR CONVERSION, TURN OFF
GAS AT ISOLATOR.
7.1 GAS CONVERSION CHECK LIST
Change injectors in burners and pilots stated in section 4.1 (see 8.2 – 8.5)
Change low rate screw on hob gas valve stated in section 4.1 (see 8.8)
Change aeration setting on hob burners (see 8.7)
Adjust pressure of oven valve stated in section 4.1(see 8.10)
Change gas type label.
If supply pressure of G30 is 50mbar fit governor. Set to values stated in section 4.0.
(see 8.11 for pressure adjustment of Falcon supplied governor)
20
8.0 SERVICING
8.1 CONTROL PANEL
8.1.1 Remove control panel as shown
8.2 INJECTOR (HOB)
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9
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11
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