Falcon G2102 User guide

G2102 FORCED
CONVECTION OVEN RANGE
G2112 FORCED
CONVECTION OVEN (May 2010)
INSTALLATION and SERVICING INSTRUCTIONS
These appliances mus be ins alled and serviced by a compe en person as s ipula ed by he Gas Safe y
(Ins alla ion & Use) Regula ions.
IMPORTANT
The installer must ensure that the installation of the appliance is in conformity ith these instructions and National
Regulations in force at the time of installation. Particular attention MUST be paid to –
BS7671 I.E.E. Wiring Regula ions Elec rici y A Work Regula ions
Gas Safe y (Ins alla ion & Use) Regula ions Heal h And Safe y A Work e c. Ac
Local and Na ional Building Regula ions Fire Precau ions Ac
De ailed recommenda ions are con ained in Ins i u e of Gas Engineers published documen s :
IGE/ UP/ 1, IGE/ UP/ 2
BS6173 and BS5440
The appliances have been CE-marked on the basis of compliance ith the Gas Appliance Directive, EMC and Lo
Voltage Directive for the Countries, Gas Types, Gas Pressures and voltages as stated on the Data Plate.
WARNING - TO PREVENT SHOCKS, ALL APPLIANCE MUST BE EARTHED
On completion of the installation, these instructions should be left ith the Engineer-in-Charge for reference during
servicing. Further to this, The Users Instructions should be handed over to the User, having had a demonstration of
the operation and cleaning of the appliance.
IT IS MOST IMPORTANT THAT THESE INSTRUCTIONS BE CONSULTED BEFORE INSTALLING AND COMMISSIONING
THIS APPLIANCE. FAILURE TO COMPLY WITH THE SPECIFIED PROCEDURES MAY RESULT IN DAMAGE OR THE NEED
FOR A SERVICE CALL.
PREVENTATIVE MAINTENANCE CONTRACT
In order to obtain maximum performance from this unit e ould recommend that a Maintenance Contract be
arranged ith SERVICELINE. Visits may then be made at agreed intervals to carry out adjustments and repairs. A
quotation ill be given upon request to the contact numbers belo .
WEEE Directive Registration No. WEE/DC0059TT/PRO
At end of unit life, dispose of appliance and any replacement parts in a safe manner, via a
licensed aste handler.
Units are designed to be dismantled easily and recycling of all material is encouraged
henever practicable.
Falcon Foodservice Equipment
Head Office and Works
Wallace Vie , Hillfoots Road, Stirling. FK9 5PY. Scotland.
Serviceline
PHONE : [phone]
T100732 Ref.5

Warran y Policy Shor lis
Warranty does not cover :-
Correcting faults caused by incorrect installation of a product.
Where an engineer cannot gain access to a site or a product.
Repeat commission visits.
Replacement of any parts here damage has been caused by misuse.
Engineer aiting time ill be chargeable.
Routine maintenance and cleaning.
Gas conversions i.e. Natural to Propane gas.
Descaling of ater products and cleaning of ater sensors here softeners/conditioners are not fitted, or are fitted
and not maintained.
Blocked drains.
Independent steam generation systems.
Gas, ater and electrical supply external to unit.
Light bulbs.
Re-installing vacuum in kettle jackets.
Replacement of grill burner ceramics hen damage has been clearly caused by misuse.
Where an engineer finds no fault ith a product that has been reported faulty.
Re-setting or adjustment of thermostats hen unit is operating to specification.
Cleaning and unblocking of fryer filter systems due to customer misuse.
Lubrication and adjustment of door catches.
Cleaning and Maintenance
Cleaning of burner jets
Poor combustion caused by lack of cleaning
Lubrication of moving parts
Lubrication of gas cocks
Cleaning/adjustment of pilots
Correction of gas pressure to appliance.
Rene ing of electric cable ends.
Replacement of fuses
Corrosion caused by use of chemical cleaners.

SECTION 1 – INSTALLATION
UNLESS OTHERWISE STATED, PARTS WHICH HAVE BEEN PROTECTED BY THE MANUFACTURER ARE NOT TO BE
ADJUSTED BY THE INSTALLER
1.1 MODEL NUMBERS, NETT WEIGHTS and DIMENSIONS
MODEL
WIDTH
mm
DEPTH
mm
HEIGHT
mm
WEIGHT
kg
G2102 RANGE
900
855
870
221
G2112 OVEN
ON STAND
900
855
13
10
190
G2112/2
DOUBLE TIER
900
855
1465
362
G2112 OVEN
ON LEGS
900
855
870
181
1.2 SITING
All units, other than G2112 oven on stand or legs, must be installed on a non-combustible floor. All units must be
situated on a level surface. Although the appliance feet are adjustable to facilitate levelling, the adjustment range is
limited.
A clearance of at least 150mm must be allo ed from any combustible all.
If practicable, it is recommended that a space of at least 400mm be allo ed from any side all to provide clearance
for adjusting the rear levelling bolts, and to effect the removal of the RH side panel to facilitate servicing.
A vertical clearance of 1200mm minimum must be allo ed bet een the top edge of flue outlet and any overlying
combustible surface.
If unit is being installed as part of a suite, it is also recommended that it be positioned at the RH end to provide
unrestricted access for servicing the controls, etc. Furthermore, if installed in a suite, either central or adjacent to a
all, ith a boxed-in void at the rear, it is vitally important that the void be adequately ventilated to ensure a supply
of air to the motor cooling fan at the rear of the oven.
Impor an
Care must be taken not to disturb the air combustion admission and evacuation of appliances fitted ith open
burners.
1.3 VENTILATION
Recommendations for Ventilation of Catering Appliances are given in BS5440 : 2. Furthermore, to ensure
sufficient room ventilation, guidance on the volume of ventilation air required for different types of catering
equipment is provided in the table above. For multiple installations the requirements for individual appliances
should be added together. Installation should be made in accordance ith local and/ or national regulations applying
at the time. A competent installer MUST be employed.
The oven flue discharges vertically through the grille at the hob rear.
EQUIPMENT
VENTILATION RATE REQUIRED
m³/min
ft³/min
Range, unit type
17
600
Pastry Oven
17
600
Fryer
26
900
Grill
17
600
Steak Grill
26
900
Boiling Pan
17
600
Steamer
17
600
Sterilizing Sink
14
500
Bains Marie
11
400
Tea/Coffee Machine
8.5
-
14
300
-
500

There must be no direct connection of the flue to any mechanical extraction system or the outside air. Open top
burners discharge combustion products directly into the room. Siting the appliance under a canopy is the ideal
arrangement.
1.4 GAS SUPPLY
The incoming service must be of sufficient size to supply full rate ithout excessive pressure drop. A gas meter is
connected to the service pipe by the Gas Supplier. Any existing meter should be checked by the Gas Supplier to
ensure the meter is of adequate capacity to pass the required rate of gas.
Installation pipe ork should be fitted in accordance ith IGE/UP/2. The pipe should be of adequate size but not
smaller than the gas inlet. Connections are as follo s:
G2102 Range:
Rp3/4 (3/4" BSP female)
G2112 Oven:
Rp1/2 (1/2"BSP female)
An isolating cock must be located close to the appliance to allo shut-do n during an emergency or servicing. The
installation must be tested for gas soundness and purged as specified in IGE/UP/1.
No e
The G2102 open top range is supplied complete ith the necessary pipe ork for linking oven and open top burner
sections. The governor necessary for open top burners is incorporated in this pipe ork for Natural Gas operation,
and an extra governor must not be fitted to any of these appliances.
1.5 ELECTRICAL SUPPLY
The oven is equipped ith a length of 3-core flexible cord for connecting to an electrical supply. A standard 13 amp
socket outlet can be used, in hich case the plug must be fitted ith a 3 amp fuse. If the supply is through a
distribution fuse box, it must be via a fuse having a maximum rating of 5 amp.
1.6 WATER SUPPLY
Not applicable to these appliances.
1.7 TOTAL GAS RATES -
Na ural and Propane Gas
Model
kw
(ne )
B u/hr (gross)
G2102
50.8
190,700
G2112
19
71,300
G2112/2
38
142,600
1.7.1 Individual Burner Ra ings -
Na ural and Propane Gas
Burner ype
kw (ne )
B y/hr (gross)
Open op (x6)
5.3
20,000
oven
19
71,300
1.8 INJECTOR DIAMETERS - Na ural & Propane Gas
Natural Gas
Propane Gas
Open top
Ø1.92mm
Ø1.2mm
Oven
Ø3.4mm
Ø2.2mm
Oven Pilot
G29.2
G24.1

1.9 GAS PRESSURE
Supply Pressure
Burner Opera ing Pressure
Oven Igni ion pressure
Na
Prop
Na
Prop
Na
Prop
mbar
20
37
15
37
5
12
1.10 BURNER ADJUSTMENTS
1.10.1 Burner Aera ion
All burners have fixed aeration, and no modifications to the size of air-entry should be attempted.
1.10.2 Open Top - Bypass Screw De ails
The minimum flo to burner is governed by the size of the fixed hole in bypass scre as detailed belo :-
Na ural
Gas
No.76
Propane Gas
No.51
1.11 FAN UNIT
This fan has t o impellors, directly mounted on the motor shaft. The main impellor is inside the oven, its purpose
being to circulate air across the heat-exchangers and around the cooking space, hile a smaller, externally mounted
impellor serves to cool the motor and control compartment.
SECTION 2 - ASSEMBLY and COMMISSIONING
2. 1 ASSEMBLY
2.1.1 G2102 Open Top Range
a) Unpack unit, open oven doors and remove inter-connecting pipe ork (and governor on natural gas appliances)
from inside.
b) Fit interconnecting pipe ork, leaving incoming pipe entry facing in desired direction to suit service pipe.
c) Place unit into desired location, if necessary adjust levelling bolts. Access to these, at front, is gained upon
removing burner grille belo oven doors. The rear bolts are accessible via openings in outer back panel. Do not raise
unit more than is absolutely necessary to effect levelling.
d) Connect to gas supply and test for gas soundness, using soap solution or leak detection fluid.
e) Connect to electrical supply ensuring flexible cord does not make contact ith flue or other hot areas.
The ires of flexible cord must be connected to supply as follo s:
Brown o Live
Blue o Neu ral
Green/Yellow o Ear h
This appliance MUST be ear hed.
2.1.2 G2112 Oven on Legs
Installation procedure is as Section 2.1.1, but omit (b) and for (c) it is not necessary to remove lo er front panel.
Levelling is no effected by turning lo er parts of the feet.
2.1.3 G2112 Oven on S and
Installation procedure is as follo s:
a) Unpack oven and stand that is packed separately in a dismantled state.
b) Assemble stand (see Figure 1) using this procedure:
1. Position bottom shelf (A) over frame (B) and secure stand legs (C) to frame (B) using M8 fixings to secure from
belo .
2. Fit adjustable legs (D) and stiffening plates (E) to frame (B) using M6 fixings provided.
3. Using pliers or a similar tool, bend and remove tabs from front brackets.
4. Lift oven carefully upon stand and ensure mounting brackets are secured to oven base, lined up ith the leg top
brackets. Secure oven to stand using M6 fixings through holes indicated in Figure 1.

5. Manoeuvre oven and stand into desired location and level by turning lo er part of the feet.
6. Connect to gas and electrical supplies as detailed in Sections 1.4 and 1.5.
FIGURE 1.
2.1.4. G2112/2 Two Tier Oven (See Figure 2)
These units are marked as TOP and BOTTOM ovens before leaving the factory. The top unit is identified by having a
orktop on top.
Proceed as follo s:
a) Place lo er oven in approximate final location.
b) Remove bottom grille on upper oven. To effect removal, slacken grille fixings beneath oven doors. Remove control
panel and grille base fixings.
c) Lift top unit onto lo er unit, taking care not to damage upturned flange at rear of lo er unit. Align back edge of
top unit carefully against back flange.
d) Secure top unit to lo er unit using M6 x 50mm fixings provided. (T o at base front corners and t o at rear
through rectangular openings in lo er corners of outer back panel).
e) Fit pipe ork supplied for interconnecting the t o individual gas inlets.
f) Manoeuvre double unit into final position and carefully level by adjusting levelling bolts in bottom oven base. Do
not adjust more than is necessary to effect a true level.
g) Connect to gas and electrical supplies as detailed in Sections 1.4 and 1.5.

Figure 2.
2.1.5 Assembly of Splashpla e and Pla e Shelf (See Figure 3)
a) Fix as per instructions supplied ith kit.
2.2 CONNECTION TO A GAS SUPPLY
The gas supply piping and connection to unit must be installed in accordance ith the various regulations listed on
front page of this document. Refer further to Section 1.4 and check gas soundness.
2.3 CONNECTION TO AN ELECTRICAL SUPPLY
The electrical connections must comply ith relevant standards listed on the front page of this document. Refer
further to Section 1.5.
2.4 CONNECTION TO A WATER SUPPLY
Not applicable to these appliances.
2.5 PRE-COMMISSIONING CHECK
Ensure lift-off hob ith open-top burners ( here applicable) or orktop and oven linings are properly located. Check
also that oven grid shelves slide in and out easily. Check all packing material has been removed. It is necessary for
gas pressure to be checked before the unit is commissioned. A suitable pressure gauge must be connected to
pressure test point(s) as follo s:
2.5.1 Open Top Burners ( here applicable).
Pull gas tap knobs off and remove control panel to access test point. Refer to Section 1.9 for pressure settings. Three
burners should be operating on full flame hen setting burner operating pressure.
The open top burner gas pressure is adjusted by means of external governor mounted at rear of unit.
2.5.2 Ovens
FIRST ENSURE ELECTRICITY SUPPLY IS OFF.
Remove oven control panel as detailed in Section 3.2.1 and dra panel for ard on its slides. Remove burner grille (4
scre s).
Connect pressure gauge to outlet test point immediately belo multifunctional gas control.
Note that inlet and outlet points are provided on control also.
a) Light oven as described in accompanying User's Instructions. At this stage, take care not to touch live connections
hich are no exposed behind ithdra n oven control panel.

b) Oven burner is controlled by a t o stage multifunctional control. Pressure should pause for a brief period at an
intermediate level (oven ignition pressure) before attaining burner operating pressure. Refer to Section 1.9 for
these settings. If adjustment is necessary, refer to Sections 2.5.4 to 2.5.6
c) S itch off appliance by pressing OFF button on gas control valve and turn off electricity supply at mains. Replace
test point scre s, control panels etc.
2.5.3 Checking Performance Of The Con rols
When satisfied that pressures are set correctly in accordance ith Sections 2.5.1 and 2.5.2. Proceed as follo s:
Oven
a) Light oven as detailed in User Instructions. Set thermostat at 250°C and allo oven to heat up, ensuring fan is
operating and turning anti-clock ise hen vie ed from front.
b) Turn thermostat do n to lo est setting and check oven burner goes out leaving pilot burner lit.
c) Turn thermostat knob to a high setting hereupon oven burner should re-light smoothly ith little or no delay.
d) Check fan stops and that oven burner goes out hen oven doors are opened.
e) Check operation of po er s itch. When OFF fan should stop and main burner is extinguished. Pilot burner,
ho ever, remains lit.
f) Timer check. This does not turn off gas to oven but simply provides user ith an audible signal that pre-set time
has elapsed.
g) Press oven light button, check light is operates.
Open Top
Light open top as detailed in User Instructions. Check ignition is smooth and ithout delay. Repeat this operation
several times.
2.5.4 Mul ifunc ional Con rol Descrip ion
Access to control is gained upon ithdra al of control panel. Refer to Section 3.2.1.
This is a t o stage multifunctional control hich contains a number of features for effecting adjustments. Refer
to Figure 3.
When supplied fitted in unit, this component is factory set and should not require adjustment.
The follo ing adjusters are available:
a) T o test points are provided for measuring inlet and outlet pressures as detailed in Figure 3. For convenience, a
further outlet pressure test point is provided in outlet immediately belo control valve.
b) Pressure adjusting scre (REG.ADJ)
c) Pilot adjusting scre (PILOT ADJ). This scre is provided on control for adjusting flo of gas to pilot burner. The
unit is designed to operate on full gas flo to pilot. To ensure full flo is available, turn scre fully clock ise then
back 2 complete turns.
d) A scre marked NO PR. This is for rendering inbuilt governor (i.e. pressure regulator) inoperative and is
turned hen propane is used.
No e
On no account must the NO PR scre be in an intermediate position, i.e. it must be fully clock ise for natural gas, or
fully anti-clock ise for Propane.
e) A scre marked 1 STEP ADJ. This is a device enabling gas supply to burner to flo at reduced rate initially,
automatically increasing to full rate after a brief time interval. This assists in effecting smooth ignition of the gas. The
oven ignition pressure is detailed in Section 1.9.
Should adjustment be necessary, refer to appropriate Sections 2.5.5 or 2.5.6.
No e
The gas con rol valve is fi ed wi h a safe y in erlock. Therefore, a period of 3 minu es will elapse before i is
possible o re-ligh af er comple e shu -down.

Thermocouple connec ion Pilo connec ion
(behind) (behind)
Inle pressure
es poin
Main burner bu on
Pilo adjus men
1
s
s ep adjus men
Off bu on
Reg Adjus men
Pilo bu on Ou le pressure
Tes poin
No Pr
Figure 3.
2.5.5 MFC Se -Up Procedure (Na ural Gas)
1. Remove scre from outlet test point and connect gauge.
2. Ensure mains supply to unit is s itched off.
3. Remove protective caps from scre s marked NO PR, 1 STEP ADJ and REG ADJ.
4. Ensure NO PR scre is turned fully clock ise.
5. Ensure 1 STEP ADJ scre is turned fully clock ise.
6. S itch I/O fan s itch and thermostat OFF ('O').
7. Press and hold pilot button in fully hile repeatedly pressing and releasing igniter button until pilot lights.
8. Continue to hold pilot button in fully for 20 seconds before release. Pilot should remain alight but if it goes out,
push OFF button in and ait for the 3 minute lockout to release before repeating from Step 7.
9. Push main burner button do n.
10. S itch main electrical supply to unit on and check that red neon becomes lit.
11. S itch I/O fan s itch on. Set thermostat to 200C.
12. Adjust REG ADJ scre to achieve gas pressure of 15mbar (6" .g.). Clock ise rotation to increase pressure and
vice versa.
13. Turn 1 STEP ADJ scre anti-clock ise, no more than a quarter turn. If necessary, re-adjust REG ADJ scre to
restore gas pressure to 15mbar.
14. Extinguish burner by turning thermostat knob OFF.
15. Re-light burner by turning thermostat knob to FULL hile observing pressure gauge. Pressure should initially be 5
mbar, pausing for a brief period at this pressure before rising to full pressure of 15 mbar.
16. If, hen performing operation in Step 15, initial pressure does not register or is belo 5 mbar, open 1 STEP ADJ
scre a further eighth-turn and if necessary re-adjust REG ADJ scre to restore gas pressure to 15 mbar. Repeat
from Step 14.
When satisfied that burner pressure is correct and the t o-stage ignition pressure facility produces smooth burner
lighting, turn off main gas and electrical supplies. Remove pressure gauge, replace pressure test point scre and
replace protective caps.
2.5.6 MFC Se -Up Procedure (Propane Gas)
1. Remove scre from outlet pressure test point and connect gauge.
2. Ensure mains supply to unit is s itched off.
3. Remove protective caps from scre s marked NO PR and 1 STEP ADJ.
4. Ensure NO PR scre is turned fully anti-clock ise.
5. Ensure 1 STEP ADJ scre is turned fully clock ise.
6. S itch I/O fan s itch and thermostat to OFF ('O').
7. Press and hold pilot button in fully hile repeatedly pressing and releasing igniter button until pilot lights.

8. Continue to hold pilot button in fully for 20 seconds before release. The pilot should remain alight. If it goes out,
push OFF button in and ait for the 3 minute lockout to release before repeating from Step 7.
9. Push main burner button do n.
10. S itch main electrical supply to unit on and check that red neon becomes lit.
11. S itch I/O fan s itch on, set thermostat to 200Žo C.
12. Turn 1 STEP ADJ scre anti-clock ise by no more than an quarter turn.
13. Extinguish burner by turning thermostat knob to OFF.
14. Re-light burner by turning thermostat knob to FULL hile observing pressure gauge. Pressure should initially be
12 mbar, pausing for a brief period at this pressure before rising to full pressure of 37 mbar (14.8" .g.).
15. If hen performing operation in Step 14, initial pressure does not register or is belo 12 mbar, open 1 STEP ADJ
scre a further eighth-turn and turn burner OFF by turning thermostat knob OFF and repeat from Step 14.
When satisfied that burner pressure is correct and the t o-stage ignition pressure facility produces smooth burner
lighting, turn off main gas and electrical supplies. Remove pressure gauge, replace pressure test point scre and
replace protective caps.
2.6 INSTRUCTION TO USER
Important
After installing and commissioning appliance, hand User Instructions to user or purchaser and ensure the
instructions for lighting, turning off, correct use and cleaning are properly understood. The location of gas isolating
cock and electrical supply s itch should be made kno n to user and the procedure for that operation in an
emergency demonstrated.
SECTION 3 - SERVICING and CONVERSION
Impor an
BEFORE ATTEMPTING ANY SERVICING ENSURE THAT THE ISOLATING COCK AND MAIN ELECTRICAL SUPPLY ARE
TURNED OFF AND THAT IT CANNOT BE INADVERTENTLY TURNED BACK ON.
No e
WHEN REPLACING CONNECTIONS, REFER TO WIRING DIAGRAM IN THIS MANUAL. ALL WIRES ARE NUMBERED.
AFTER ANY MAINTENANCE TASK, CHECK THE APPLIANCE TO ENSURE THAT IT PERFORMS CORRECTLY AND CARRY
OUT ANY NECESSARY ADJUSTMENTS AS DETAILED IN SECTION 1.
After carrying out any servicing or exchange of gas carrying components -
ALWAYS CHECK FOR GAS SOUNDNESS!
3.1 GAS CONVERSION CHECK LIST
For conversion to NATURAL GAS, add correct external governor for G2102 hob and set the burner pressure on OT
manifold. Refer to Setion 2.5.1.
For conversion to PROPANE GAS, remove external governor from G2102 hob gas circuit.
Other considerations -
CHANGE INJECTORS (Refer to Section 1.8)
CHANGE BYPASS SCREWS (Refer to Section 1.10)
RESET MULTIFUNCTIONAL CONTROL (Refer to Sections 2.5.4, 2.5.5 and 2.5.6)
CHANGE DATA PLATE
3.2 REMOVAL OF PANELS and COMPONENTS
3.2.1 Oven Con rol Panel
Access to various electrical controls, terminals etc, also piezo igniter, is gained upon ithdra al of oven control
panel. Remove fixings hich secure panel and dra it for ard.
3.2.2 Removal of Hob Con rol Panel (G2102 only)
Remove control knobs.
Open oven doors and undo fixings along top and underside of facia.
Pull control panel for ard to remove.
Replace in reverse order.
3.2.3 Removal of Hob (G2102 only)

Remove hob pan supports and burner head complete ith aluminium bezel and venturi. The latter fits loosely upon
burner retaining ring.
The hob is retained by four ball-stud fixings. Pull hob up ard to access burner supports.
Replace parts in reverse order.
Ensure burner head locates correctly upon burner bezel. This is achieved hen the pips and notches of the parts
align to prevent burner head from rotating. Refer to Section 4 of User Instructions.
3.2.4 Removal of Oven Linings
Remove scre s in bottom of oven back panel. Ease panel bottom edge for ard slightly and pull do n to release top
location thus enabling panel to be ithdra n from oven.
Ease rear edge of RH panel slightly to ard centre then pull it back to release front location. Repeat for LH Panel. The
base panel can no be lifted out.
3.2.5 Removal of RH Ou er Side Panel
Undo control panel fixings and slide panel for ard.
Undo burner chamber grille fixings and remove.
Undo side panel fixings along front edge.
Undo side panel fixings along rear edge.
Remove panel.
3.3 GAS CONTROLS
To service gas con rols, proceed as follows:
3.3.1 To Remove Oven Mul ifunc ional Con rol
Remove RH outer side panel (refer to Section 3.2.5). The unit may have to be temporarily pulled for ard to gain
access.
Undo thermocouple securing nut and pilot supply pipe at rear of control.
Remove plastic terminal box cover from valve and disconnect iring.
Undo nuts on compression fittings on both inlet and outlet gas pipes.
Remove fixings securing fixing bracket to oven all.
Remove fixing securing control bracket to valve.
Replace in reverse order.
When fitting a replacement control valve, transfer gas fittings and fixing bracket from old control to ne .
Set adjustment of replacement valve as detailed in Sections 2.5.4, 2.5.5 and 2.5.6.
3.3.2 To Remove Open Top Gas Taps (G2102 only)
Remove hob control panel and hob. Refer to Sections 3.2.2 and 3.2.3.
Remove thermocouple connection from FFD section of tap.
Undo brass nut of compression fitting on gas supply pipe at gas tap rear.
Undo mounting scre s and gently remove tap from supply manifold.
Replace in reverse order.
3.3.3 Regreasing Open Top Gas Taps (G2102 only)
No e - Plugs and bodies are machined in pairs and are herefore NOT INTERCHANGEABLE.
Always clean one ap a a ime.
Remove hob control panel, refer to Section 3.2.2.
Remove fixings from tap body front. Withdra spindle and niting arrangement to allo plug to be eased out.
Clean gas tap plug ith a soft rag and regrease using an approved high temperature lubricant. Take care not to over-
grease as surplus may cause blockage in the gas ays.
Replace parts in correct order and check for gas soundness.
3.4 THERMOCOUPLES
3.4.1 Oven Thermocouple
To replace, undo oven control panel fixings and slide out as detailed in Section 3.2.1. Remove burner chamber grille
and RH side panel (see Section 3.2.5) Undo nuts securing thermocouple at control valve and at pilot. Withdra
through hole in oven all. When replacing a thermocouple, do not bend to less than 15mm radius, and ensure that
connections are soundly made taking care not to overtighten valve nut. (Finger tight + quarter turn).

3.4.2 Open Top Thermocouple (G2102 only)
Remove hob as detailed in Section 3.2.3.
Remove nut securing thermocouple to burner support bracket and pull thermocouple through support bracket from
underside.
Undo thermocouple connection at FFD section of gas tap and carefully remove thermocouple from hob. Repeat for
all hob burners.
Replace in reverse order taking care to position tip correctly in relation to burner ports. Thermocouple tip should be
32mm above support bracket. Ensure tip does not touch burner cap hen fully re-assembled.
3.5 OVEN PIEZO UNIT
The piezo unit is secured to oven control panel.
Open oven control panel as detailed in Section 3.2.1.
Remove ignition lead and undo fixing at control panel rear.
Replace in reverse order.
3.6 OVEN PILOT BURNER ASSEMBLY
Withdra oven control panel and remove burner chamber grille.
Undo rear nuts securing pilot supply tube and thermocouple. Pilot injector ill be released, take care not to lose it.
Remove spark electrode lead.
Remove scre s securing pilot bracket.
Remove pilot burner ith mounting bracket.
If desired, pilot burner can no be dismantled from bracket by removing t o fixings.
Replace in reverse order.
3.7 REMOVAL and CLEANING of BURNERS
3.7.1 Oven Burner
To Remove
Withdra oven control panel as detailed in Section 3.2.1 and remove burner chamber grille.
Remove pilot burner assembly as detailed in Section 3.6.
From inside burner chamber, release compression fitting nut on burner feed-pipe.
Remove fixings securing main burner bracket to oven base frame.
Remove burner complete ith mounting bracket, slightly left to clear pipe, then remove from front.
To Clean
Remove all accumulated debris from burner by lightly brushing, after ards shaking or blo ing clean.
Replace in reverse order.
3.7.2 Open Top Burner (G2102 only)
To Remove
Remove lift-off hob components as detailed in Section 3.2.3.
Undo gas supply pipe compression fitting and burner body retaining nut.
Take care not to deform this, the top surface must remain flat.
Remove burner body.
Replace in reverse order.
To Clean
Detailed cleaning procedure is given in Section 4 of User Instructions.
3.8 INJECTORS
If injector requires cleaning, do so ith a ooden splinter or similar non-metallic instrument. Do not broach ith a
drill as this might effectively increase the diameter of injector orifice.
3.8.1 Oven Injec or
Remove burner as detailed in Section 3.7 then remove injector by undoing it from burner.
Separate injector from elbo fitting.
Replace in reverse order.
3.8.2 Open Top Injec ors (G2102 only)

Remove pan support, burner head and aluminium bezel.
Place extended socket do n main burner body centre. Undo and carefully remove injector.
Replace in reverse order.
3.9 OPEN TOP PRESSURE GOVERNOR (G2102 Only)
The type of governor used is maintenance free. Check that blue dust cap for the vent is fitted and in good repair. This
ill protect the breather hole.
3.10 OVEN DOOR SWITCH
To gain access, proceed as follo s:
Withdra control panel.
Remove scre s holding micros itch bracket and ithdra s itch by moving it do n and for ard. Note ire
location and pull off connectors.
Remove micros itch from bracket.
Replace all parts in reverse order.
Note - The trip lever bracket holes are slotted to enable s itch operation to be adjusted ith respect to degree of
door opening. Adjust so that fan goes off hen centre edge of door is open approx. 100mm. Apply a fe drops of oil
to trip lever bearing occasionally.
3.11 OVEN LIGHT
To replace bulb, proceed as follo s:
From inside oven, undo lens fixings and remove lens.
Unscre bulb, taking care not to let it fall do n behind oven back panel.
Fit ne bulb and replace lens.
The correct type of bulb must be used.
3.12 OVEN FAN
This is removed from inside oven compartment, as follo s:
Remove oven grid shelves and any loose items.
Remove oven chamber back panel as detailed in Section 3.2.4.
Remove fixings around fan back panel insert.
Remove nuts from studs around inner periphery and break seal around the edge.
Using t o handles, pull fan assembly for ard onto base of oven.
Remove ires from fan motor terminals, previously noting location of numbered ires and ithdra assembly clear
of the oven.
Dismantle inner fan from shaft by removing centre fixing scre and pulling fan off.
Remove motor by undoing 4 slotted scre s (1 per leg of spider mounting).
Re-fit replacement motor in reverse order. Ensure mounting plate is properly resealed using a high temperature,
food contact safe sealant. e.g Ambersil.
No e - Do not fit inner fan from one motor on to another. Doing so is likely to result in assembly being imbalanced,
causing vibration and excessive noise.
When fitting fan to shaft, ensure pin in shaft is engaged in mating slot in fan boss.
3.13 CAPACITOR
To replace, proceed as follo s:
Remove RH side panel (as Section 3.2.5).
Disconnect capacitor connections at terminal block mounted on panel, first noting the positions.
Remove hex nut at rear of capacitor and remove capacitor.
Replace in reverse order.
3.14 BUZZER
To replace, proceed as follo s:
Withdra control panel (as Section 3.2.1) and undo fixings for burner chamber grille.
Undo floor bracket fixing.
Remove buzzer fixing to bracket and disconnect electrical connections.
Replace in reverse order.

3.15 NEONS
Open oven control panel as detailed in Section 3.2.1.
Disconnect iring and push neon out of location.
Replace in reverse order.
3.16 OVEN LIGHT PUSH BUTTON
Open oven control panel as detailed in Section 3.2.1.
Remove push-on connectors at rear.
Undo rear fixing nut and remove.
Replace in reverse order.
3.17 OVEN THERMOSTAT
Open oven control panel as detailed in Section 3.2.1.
Pull electrical connections off at rear and control knob from front.
Undo control panel fixings.
Open oven doors and remove grid shelves.
Remove RH side panel from oven as detailed in Section 3.2.4 thus revealing thermostat phial. Remove clips
securing phial. Also slacken clip hich retains capillary tube to inside all of controls compartment.
Withdra thermostat, feeding capillary tube and phial through hole in oven all.
Replace in reverse order, taking care to replace insulating sleeving on the capillary tube, and to coil excess tubing out
of the ay of live parts.
No e
Re-calibration of thermostat requires use of a special tool, and therefore, cannot be undertaken other than by
qualified personnel.
3.18 POWER SWITCH
Open oven control panel as detailed in Section 3.2.1.
Pull off rear connections. Compress plastic securing tabs, enabling s itch to be ithdra n from front.
To replace, simply push s itch into hole, ensuring it is the correct ay up. The locating tabs automatically spring into
position.
3.19 TIMER
Open oven control panel as detailed in Section 3.2.1.
Remove push-on connections at rear. Pull off control knob and undo fixings holding timer to panel.
Replace in reverse order.
3.20 OVEN FUSE
Open oven control panel as detailed in Section 3.2.1.
The fuse is located upon oven control panel side tray.
Lift off cover to replace fuse.
To replace fuse holder, RH side panel must be removed as detailed in Section 3.2.5. Remove fuse and undo centre
fixing.
3.21 OVEN DOOR SEAL
Seal is fixed to door frame ith special spring clips. To remove, simply ease clips from holes.
Replacement seals are supplied ith clips fixed to seal ready for insertion in holes in frame. Seal ends are inserted
into large holes at door frame corners. After fitting replacement seal, check it closes effectively at all points,
although minor gaps and cracks can be tolerated ithout affecting performance. If necessary, door fit and ball
catch can be adjusted by removal or addition of shims under hinge brackets and ball catch keeper plate.
To gain access to brackets and keeper, it is necessary to remove trim immediately above doors and lo er grille.
Adjust shims as necessary to produce necessary fit, endeavouring to achieve all-round seal contact.
The ball catch keeper is adjusted by adding or removing shims so the doors are held positively closed ith ball
exerting a slight pressure tending to close them. Also check hen oven is hot.
Shims have slotted holes, therefore it is only necessary to slacken respective fixings in order to remove or replace
them.

SECTION 4 – SPARES
When ordering any spare parts al ays quote the appliance type and serial number. This information ill be found on
the data plate attached to the side of the control compartment.
A short list of spare parts is included in the user manual.

G2112/2102 Wiring Diagram