Fanbao QJY3.0-E Instructions for use

Two post hydraulic lift QJY3.0-E
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Instructions and Maintenance
Original Manual
QJY3.0-E
Two post lift without wheel

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CONTENTS
1 Safety............................................................................................................................................................3
1.1 Introduction.........................................................................................................................................3
1.2 Symbols..............................................................................................................................................3
1.3 Intended Use ......................................................................................................................................3
1.4 Safety Instructions for Commissioning...............................................................................................3
1.5 Safety Instructions for Operation........................................................................................................4
1.6 Safety Instructions for Servicing.........................................................................................................4
1.7 Safety Features..................................................................................................................................4
2 Production information..................................................................................................................................5
2.1 Specifications......................................................................................................................................5
2.2 Safety warnings..................................................................................................................................6
3. Packing, transport and storage....................................................................................................................7
3.1 Packing...............................................................................................................................................7
3.2 Lifting and handling ............................................................................................................................7
3.3 Storage and stacking of packages.....................................................................................................7
3.4 Delivery and check of packages.........................................................................................................7
4 Installation.....................................................................................................................................................7
4.1 Space required ...................................................................................................................................7
4.2 Installation steps.................................................................................................................................8
5 Operation ......................................................................................................................................................9
5.1 Controls ............................................................................................................................................10
5.2 Operation..........................................................................................................................................10
6 Maintenance................................................................................................................................................13
6.1 Maintenance schedule......................................................................................................................13
6.2 Annual inspection.............................................................................................................................13
6.3 Maintenance by the operator............................................................................................................13
6.4 Cleaning............................................................................................................................................15
7 Troubleshooting ..........................................................................................................................................16
8 Disposal.......................................................................................................................................................16
9 EC Declaration............................................................................................................................................17
10 Attached drawings...................................................................................................................................18
10.1 Electrical drawing.............................................................................................................................18
10.2 Hydraulic drawings...........................................................................................................................18
10.3 Explosive view..................................................................................................................................19

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1 Safety
1.1 Introduction
Thoroughly read this manual before operating the lift and comply with the instructions. Always
display the manual in a conspicuous location.
Personal injury and property damage incurred due to non-compliance with these safety
instructions are not covered by the product liability regulations.
1.2 Symbols
Failure to comply with instructions could result in personal injury
Failure to comply with instructions could result in property damage
Important information
1.3 Intended Use
The lift is designed for the safe lifting of automotive vehicles. Observe the rated load capacity
and load distribution of the lift.
Load distribution
Front: RearLoad capacity Minimum Maximum
QJY3.0-E
3000kg 2:3 3:2
In principle, the lift is designed for both
approach directions.
For a long service life, we recommend to use
the short support arms for engaging the engine
side of the vehicle.
1.4 Safety Instructions for Commissioning
The lift may be installed and commissioned by authorized service personnel only.
The standard lift version may not be installed and commissioned in the vicinity of explosives
or flammable liquids, outdoors or in moist rooms (e.g. car wash).

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1.5 Safety Instructions for Operation
Read the operating manual.
Lift operation by authorized personnel over 18 years only.
Always keep the lift and lift area clean and free of tools, parts, debris etc.
Once the disk adapters contact the lift points, check arm restraints for engagement.
After raising the vehicle briefly, stop and check the disk adapters for secure contact.
Always lift the vehicle using all four adapters.
Make sure the vehicle doors are closed during raising and lowering cycles.
Closely watch the vehicle and the lift during raising and lowering cycles.
Do not allow anyone to stay in lift area during raising and lowering cycles.
Do not allow anyone on lift or inside raised vehicle.
Only use the lift for its intended purpose.
Comply with the applicable accident prevention regulations.
Do not overload the lift. The rated load capacity is indicated on the lift nameplate.
Only use the vehicle manufacturer’s recommended lift points.
After positioning the vehicle apply the parking brake.
Use caution when removing or installing heavy components (center-of-gravity displacement).
The main switch serves as emergency switch. In case of emergency turn to OFF position.
Protect all parts of the electrical equipment from humidity and moisture.
Protect the lift against unauthorized usage by padlocking the main switch.
1.6 Safety Instructions for Servicing
Maintenance or repair work by authorized service personnel only.
Turn off and padlock the main switch before doing any maintenance, or repair work.
Work on pulse generators or proximity switches by authorized service personnel only.
Work on the electrical equipment by certified electricians only.
Ensure that ecologically harmful substances are disposed of only in accordance with the
appropriate regulations.
Do not use high pressure/steam jet cleaners or caustic cleaning agents. Risk of damage!
Do not replace or override the safety devices.
1.7 Safety Features
1.7.1 Hold-to-run Type Control
The operator is required to hold the controls in the engaged position to raise or lower the lift.
1.7.2 Equalizing System
The lift is provided with distributing and connecting flow valve to ensure level movement of both
carriages.

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1.7.3 Collision Prevention Switch
A limit switch prevents collisions between cylinder top end and its slide block.
1.7.4 Pinch Point Protection
During lowering cycles the support arms lower down by hold to run, safety bar provided for pinch
protection.
1.7.5 Automatic Arm Restraint
Once the lift is raised, the arm restraints are locked automatically to avoid any swivel under load.
1.7.6 Pipe Break Valve
The hydraulic cylinders are equipped with pipe break valves. They respond in case of rapid
pressure drop (line break) to prevent sudden lowering movements.
1.7.7 Pressure Relief Valve
A pressure relief valve is used to limit the hydraulic working pressure to a maximum of 200bar.
2 Production information
2.1 Specifications
The properties indicated apply to lifts running at operating temperature (-10~40°C).

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QJY3.0-E
Type Bottom bar
Capacity 3000kg
Lifting time ＜55s
Descent time ＞20s
Max. lifting height 1500mm
Min. lifting height 110mm
range of rubber pad 110~160mm
adjustable scope for arm R750~R1130
size of outside column <3400mm
size of inside column >2400mm
Power supply 3/N/PE~400V, 50/Hz, 6.6A
Power 2.2 KW
Noise ≤70dB
Safety catch type handle release
Specifications are subject to change without notice.
2.2 Safety warnings
The safety warnings of the machine are placed on the column.

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3. Packing, transport and storage
Only skilled personnel who are familiar with the lift and this manual shall be allowed
to carry out packing, lifting, handling, transport and unpacking operations.
3.1 Packing
The packing of the lift is delivered in following components:
Base unit packed in a steel frame, wrapped up in non-scratch material, including the all
accessories.
Power unit packed in a carton box.
Electric panel packed in a carton box
(If requested, optional accessories are available to satisfy each customer’s requirements).
3.2 Lifting and handling
When loading/unloading or transporting the equipment to the site, be sure to use suitable loading
(e.g. cranes, trucks) and hoisting means. Be sure also to hoist and transport the components
securely so that they cannot drop, taking into consideration the package’s size, weight and
centre of gravity and it’s fragile parts.
3.3 Storage and stacking of packages
Packages must be stored in a covered place, out of direct sunlight and in low humidity, at a
temperature between -10°C and +40°C.
3.4 Delivery and check of packages
When the lift is delivered, check for possible damages due to transport and storage; verify that
what is specified in the manufacturer’s confirmation of order is included. In case of damage in
transit, the customer must immediately inform the carrier of the problem.
Packages must be opened paying attention not to cause damage to people (keep a safe
distance when opening straps) and parts of the lift (be careful the objects do not drop from the
package when opening).
4 Installation
Only skilled technicians must be allowed to carry out installation. Serious damage to
people or lift can be caused by incorrect installations.
4.1 Space required
The lift must be installed on a level concrete floor, having minimum thickness of 20cm and an
extension of at least 1.5m from anchoring points.
The lift installation concrete surface must be perfectly smooth.

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4.2 Installation steps
Step One (determine location and marks with chalk on the floor):
1. Choose anyone post (Both of them are the same. After that, use a chalk line to layout a grid for
the post locations and make an outline of the posts on the floor at each location.
2. Before proceeding, double check measurements and make certain that the bases of each
column are square and aligned with the chalk line.

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Step Two (Mounting two columns):
1. Drill each anchor hole in the concrete using a rotary hammer drill. To assure full holding power,
do not ream the hole or allow drill to wobble.
2. After drilling, remove dust thoroughly from each hole and make certain that the column
remains aligned with the chalk line during this process.
3. If shimming is required, insert the shims as necessary under the base plate so that when the
anchor bolts are tightened, the columns will be plumb.
4. With the shims and anchor bolts in place, tighten by securing the nut to the base then turning 2
-3 full turns clockwise. DO NOT use an impact wrench for this procedure.
5. Position the other column at the designated chalk locations and secure to the floor following
the same procedures as outlined in step 1, 2, 3, 4.
Step Three Connecting the hydraulic pipe
1. Connecting hydraulic pipe according the hydraulic drawing.
Make sure the funnel used to fill the power unit is clean in summer and winter you
should change the oil.
Step Four (Lifting arms):
Install the arms as below picture showing.
5 Operation
Lift operation by authorized personnel over 18 years only.
Apply the parking brake after positioning the vehicle on the lift.
Do not allow anyone to stay in lift area during raising and lowering cycles.
Closely watch the vehicle and the lift during raising and lowering cycles.
Observe the rated load capacity and load distribution.
Do not allow anyone to climb on lift or stay inside vehicle.
After raising the vehicle briefly, stop and check adapters for secure contact.
Once the disk adapters contact the lift points, check arm restraints for engagement.
Make sure the vehicle doors are closed during raising and lowering cycles.
In case of defects or malfunctions such as jerky lift movement or deformation of the
superstructure, support or lower the lift immediately.
Turn off and padlock the main switch. Contact qualified service personnel.

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5.1 Controls
5.1.1 Control Unit
1. Green button: Raise the lift
2. Unloading handle: lower the lift, hold-to-run type control.
5.1.2 Arm restraint
Once the disk adapters contact the lift points, check arm restraints for engagement.
If necessary, slightly move the arms until the gear segments mesh.
Never unlatch the arm restraints when the lift is under load.
Each support arm is provided with an automatic arm restraint which unlatches automatically
when the lift is in bottom position.
When the carriages are in a raised position, the arm restraint can be disengaged by pulling the
pull-handle.
5.2 Operation
5.2.1 Preparations
1. Fully lower the lift and swing the arms to full drive-through position.
Unloading handle

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2. Slowly position vehicle midway between adapters.Apply the parking brake.
3. Swing and telescope arms as required to position adapters under vehicle manufacturer's
recommended lift points.
4. Turn the disk adapters that they evenly contact all four lift points.
5. Leave vehicle and remain clear of lift.
Always lift the vehicle using all four adapters.
5.2.2 Raising
During raising and lowering cycles: Closely watch the vehicle and the lift, do not
allow anyone to stay in lift area and make sure the vehicle doors are closed.
Once the disk adapters contact the lift points, check arm restraints for engagement.
After raising the vehicle briefly, stop and check adapters for secure contact.
lTurn the main switch to position ON and the lift is ready for operation.
lPush and hold UP button until lift reaches desired height, the lift stops once button is
released or top travel limit is reached.
5.2.3 Vehicle in Raised Position
lObserve all accident prevention regulations.
lDo not allow unauthorized persons to stay under the raised
vehicle.
lAvoid rocking of vehicle.
lKeep lift free of tools, parts, etc.
lFasten the vehicle to the support arms using lashing straps
when removing or installing heavy components.
5.2.4 Set on Locks
Use the unloading handle to set the lift on the nearest mechanical locks.
In this way the vehicle can be securely fixed when the vehicle is in a raised position.

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5.2.4 Lowering
During raising and lowering cycles: Closely watch the vehicle and the lift, do not
allow anyone to stay in lift area and make sure the vehicle doors are closed.
1. Remove tools, stands or other objects from lift bay.
2. Turn the main switch to position ON, and the lift is ready for operation.
3. If the safety plate is in the engaged position, briefly raise the lift before lowering.
4. Pull the unlocking steel wire at both columns.
5. Press the unloading handle until lift reaches desired height, the lift stops once the unloading
handle is released. During lowering cycles the support arms automatically stop at a height of
110mm above bottom position.
6. To lower the arms completely, release the unloading handle.
7. Swing arms to full drive-through position and drive the vehicle off the lift.

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6 Maintenance
Authorized personnel only!
Turn off and lock the main switch before servicing the lift.
The maintenance intervals indicated below apply to average workshop use.
The lift should be inspected more frequently for severe use applications
6.1 Maintenance schedule
Establish a periodic preventive maintenance procedure to ensure trouble free operation and long
service life.
Interval Maintenance to be performed on Items
1 week Support arms/Disk adapters lCheck rubber pads for wear
lCheck arm restraints for engagement
Greasing points Check and lubricate as required:
lSlide tracks
lArm extensions
lThreads of disk adapters
6 months
Nuts of anchor bolts Check all nuts for correct torque and retighten
them as required
12 months
Hydraulic system lCheck fluid level.
lCheck tightness of hoses and fittings.
6.2 Annual inspection
We recommend having the lift inspected by qualified service personnel every 12 months.
6.3 Maintenance by the operator
6.3.1 Hydraulic system
lChecking the Fluid Level
The fluid level can be read through the transparent reservoir at the power unit.
With the lift fully lowered, the fluid level must reach above the min level.
lOnce a year check the fluid level with the lift fully lowered and add fluid as required.
lVisually check all hydraulic hoses for tightness.
The hydraulic fluid must be replaced periodically depending on aging, soiling and
water absorption. It is recommended to replace the pressure hoses as required, but
after six years at the latest.

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6.3.2 Greasing points
lSlide tracks
The slide tracks inside the columns should be greased every six months (or more
frequently in case of noise generation).
Slightly greases the slide tracks over their whole length using a brush.
lArm extensions
1. Every six months check the support arm extensions for smooth operation.
2. Grease as required.
6.3.3 Operational and wear checks
lRubber Pads of Disk Adapters
1. Weekly check the rubber pads for wear.
2. Replace them as required.
lArm Restraints
Weekly check the arm restraints for secure engagement.

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6.3.4 Lift stability
lEvery six months check the nuts of all anchor bolts for correct installation torque Tinst.
lRetighten them as required.
Installation Torque Tinst 80Nm
6.4 Cleaning
Do not use high pressure/steam jet cleaners or caustic cleaning agents.
Risk of damage!
lPeriodically wash off aggressive substances and treat the lift with oil or wax spray.
lRepair damage to the paintwork immediately to prevent corrosion. The RAL number is
available through the manufacturer.

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7 Troubleshooting
Trouble Diagnosis Remedy
Main switch off Turn the main switch onLift does not respond Main fues defective Replace the main fuses
Lowering screw open Close lowering screw
Lowering valve permanently open Contact service
Hydraulic system leakage Remove leakage
Low fluid level Check fluid level, add fluid as
required
Motor starts up, pressure
build-up insufficient to
raise load
Load on lift too heavy Reduce load, observe rated
load capacity
Level difference between
carriages too big Equalizing cables maladjusted Contact service
Lift cannot be lowered Latch release defective Contact service
8 Disposal
For disposal at end of working life, drain hydraulic fluid and dispose of fluid and other
components through the normal industrial scrap route.
No hazardous materials are used.

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9 EC Declaration
Declaration of Conformity
The equipment which accompanies this declaration is in conformity with EU Directive(s):
2006/42/EC Machinery Directive
2004/108/EC Electromagnetic Compatibility Directive
Manufacturer:
Name: Shanghai Fanbao Auto Maintenance Equipment Co., Ltd.
Address: No.1899, Xupan Road, Jiading District, Shanghai City, 201809, P.R.China
Tel: [phone] Fax: [phone]
Internet: www.shfanbao.com E-mail: [email protected]
A copy of the Technical file for this equipment is available from:
CCQS UK Ltd., Level 7, Westgate House, Westgate Rd., London W5 1YY UK
Description of Equipment:
QJY3.0-E, capacity 3000kg, two post lift, manual safety catches, asymmetric loading arms
For MD Annex IV machinery:
A sample of this machinery has been presented to Notified Body number 1105
CCQS UK Ltd., Level 7, Westgate House, Westgate Rd., London W5 1YY UK.
Who have issued an EC type-examination certificate
Number CE- 1212-11-89-02-5A dated 2012.02.
The equipment in respect of which this declaration is made conforms to the example to which
that certificate relates, and that certificate remains valid.
The following harmonized standards have been used:
EN1493:2010 Vehicle Lifts
EN60204-1:2006+A1:2009 Safety of machinery - Electrical equipment of machines - Part 1:
General requirements
EN61000-6-2:2005 EMC Immunity for industrial environments.
EN61000-6-4:2007 EMC Emissions for Industrial environments
Authorized signatory of manufacturer:
Signature: Name of signatory: Fan Minghua
Position in company: General Manager Place signed: Shanghai City, P.R.China
Date signed: 2012-02

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10 Attached drawings
10.1 Electrical drawing
10.2 Hydraulic drawings

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10.3 Explosive view