Fastbind ELITE XT User manual

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FASTBIND ELITE XT
HOT-MELT BOOKBINDING MACHINE
TECHNICAL MANUAL 06 / 2011
Manufacturer:
Maping Co, Kuusiniemi 10, 02710 Espoo, Finland
Tel. [phone] Fax: [phone]
Email: [email protected]
Switchoffwhen
notused
Minimum heating
up time 20 min.
Elite XT
Versatile perfect
binding machine
Tool
H
Pads
Stripes
Presentations
Paperbacks
!
HOT
©

CONTENTS:
Description Page
(Table of Contents..........................17-00)
Frame ............................................17-02
Clamp A3 KP
Applicator body ........
7-13
Elite XT ......................................... 17-01
17-03
17-04
17-05
17-06
17-07
17-07
.................................17-09
Rail assembly ............................... 17-10
Roughener .................................... 17-11
..................... 17-12
Adjustments and applicator detail . 1
Wiring diagram ............................. 17-14
14.6.20111 ©
©
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Elite XT 3352 b2
Page:
Name:
17-01
Part no+ version:
8
2
5
1
3
4
7
11
10
9
6
ITEM NO. ID Versio Name QTY.
1 3334 c1 Frame 1
2 3354 a4 ail assembly 1
3 2318 STD Washer -A M10 2
4 3539 STD Nyloc nut M10 2
5 2363 STD ail adjuster spring 2
6 4065 a2 Adjustment fork 0,7 mm 6
7 0611 a3 Applicator housing assembly1
8 0566 b2 eservoir cap 1
9 0629 a1 Hand knob 1
10 1802 STD Washer 5 mm 4
11 1809 STD Hex socket screw M5 4
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11
7
12
17
20
8
10
9
6
2
5
4
14
18
23
19
22
14
13
1
3ITEM NO. ID Versio Name QTY.
1 3331 b3 Frame A3 HKP 1
2 3509 a3 Bearing 2
3 0615 a2 Bearing 2
4 3570 a1 Bearing 1
5 3560 b1 Gear peg 7
6 3511 b3 Back support soft 1
7 3634 a1 Positioning plate 1
8 3635 a2 Rail support 2
9 3548 STD Retaining screw M10 1
10 1838 STD Hexagon nut M10 1
11 3667 STD U-plug 2
12 1840 STD Retaining screw M8x35 1
13 2253 STD Hexagon nut M8 5
14 4096 STD Hex bolt M8 2
15 3675 STD Rubber foot 2
17 2200 STD Washer -A M6 4
18 3744 STD Hex socket screw M6 4
19 3646 STD Leveling foot M6 2
20 1809 STD Hex socket screw M5 3
21 2353 STD Spacer nut M5x25 1
22 1808 STD Hex socket screw M5x12 8
23 2376 STD Washer M4 7
24 3741 STD Shimming washer 14x20x1,0 1
25 2317 STD Washer -A M5 2
26 2326 STD Hex socket screw M5 2
3334 c1 Page:
Name: 17-02
Frame
Part no+ version:
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25 27
26
21 2
6
20
26
32
ITEM NO. ID Versio Name QTY.
6 3510 a2 Axis 1
20 3621 STD Retaining ring d19 1
21 3623 STD Retaining screw M5x8 1
25 3639 a2 Nip primary axis 1
26 3551 STD Wedge 2
27 3555 a3 Spurwheel XT 2 1
32 3741 STD Shimming washer 14x20x1,0 1
3334 c1 Page:
Name: 17-03
Frame
Part no+ version:
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3
5
13
33
ITEM NO. ID Versio Name QTY.
3 3732 a2 Table A3 KP 1
5 4015 a2 Table shaft HKP 1
13 3643 a2 Spring link 1
33 3663 STD Retaining screw M8x10 1
3334 c1 Page:
Name: 17-04
Frame
Part no+ version:
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48
51
11
16 13
9
10
7
31
32
33
46
4
12
50
21
ITEM NO. ID Versio Name QTY.
4 3509 a3 Bearing 3
7 3565 a4 Spurwheel XT 3 1
9 4022 a3 Pivot shaft short 1
10 3551 STD Wedge 3
11 3561 b1 Gearbox frame 1
12 4021 b4 Spurwheel XT 2 1
13 3552 a3 Bearing 1
16 3650 a2 Bearing 1
31 2283 STD Blind rivet nut M5 1
32 1829 STD Hexagon nut M5 2
33 3740 STD Retaining screw M5x20 1
46 3736 a1 Spacer 1
48 1808 STD Hex socket screw M5x12 18
50 3622 STD 1
51 2376 STD Washer M4 14
3334 c1 Page:
Name: 17-05
Frame
Part no+ version:
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13
12
40
28
11
29
27
30
50
10
4
52
54
55
29
56
55
29 39
21
ITEM NO. ID Versio Name QTY.
43377 a3 Clamp A3 1
10 3373 a1 Clamp guide rod XT 2
11 3351 a1 Guide support 1
12 3645 a1 Softcover paperguide 1
13 3500 c2 Table back cover 1
21 3562 a4 Cable bracket 1
27 2317 STD Washer -A M5 4
28 1813 STD Panel screw 5x12 2
29 1808 STD Hex socket screw M5x12 20
30 3663 STD Retaining screw M8x10 5
40 4050 STD Plug 2
50 2236 STD Hex socket screwM4x8 2
52 3720 a2 Spring guard 1
54 2335 STD Nyloc nut M5 1
55 1822 STD Serrated washer 5 mm 3
56 1829 STD Hexagon nut M5 1
3334 c1 Page:
Name: 17-06
Frame
Part no+ version:
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28
42
44
29
44
44
44
ITEM NO. ID Versio Name QTY.
28 4027 a3 Side panel right 1
29 3568 b1 Side panel left 1
42 3563 a1 Nip return spring 3
44 2261 STD Plate screw 2,9x9,5 8
3334 c1 Page:
Name: 17-07
Frame
Part no+ version:
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15
12
50
34
30
ITEM NO. ID Name QTY.
12 3722 Main handle 1
15 3394 Soft cover nip tool 1
30 3721 Cup 1
34 1813 Panel screw 5x12 3
50 1843 Retaining screw M6 1
3334 c1 Page:
Name: 17-08
Frame
Part no+ version:
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3377 a4
Page:
Name:
17-09
Clamp A3 KP
Part no+ version: cMaping Co 2011. All rights reserved.
ITEM NO. ID Versio Name QTY.
1 26163 a1 Bar assembly 1
2 3376 a4 Rotary unit A3 KP 1
3 3379 a9 Clamp handle A3 1
4 3542 STD End plug 2
5 4042 a4 Spring bracket 1
6 3563 a1 Spring XT clamp 1
7 4043 a5 Locking unit A3 KP 2
8 4050 STD Plug 2
9 2246 STD Retaining screw M5x10 1
3
8
7
9
2
56
1
4
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Rail assembly 3354 a4
Page:
Name:
17-10
Part no+ version:
21
3
6
16
13
12
1
7
5
11
8
9
14
10
17
19
15
4
ITEM NO. ID Versio Name QTY.
1 3353 b1 Eli e XT rail 1
2 3357 a2 Eli e XT rail guide rod 1
3 3233 a4 Applica or assembly 1
4 2899 a2 Roughener 1
5 3366 a4 Guide pin 1
6 3514 a5 Eli e XT rail cover 1
7 3538 b1 Eli e XT chain wi h fas eners 1
8 1123 a2 Rail adjus er 1
9 1181 a2 Adjus er pivo sleeve 1
10 1829 STD Hexagon nu M5 1
11 3548 STD Re aining screw M5x20 1
12 1810 STD Hex socke screw M5x20 1
13 1802 STD Washer 5 mm 3
14 2335 STD Nyloc nu M5 1
15 1813 STD Panel screw 5x12 4
16 1809 STD Hex socke screw M5 2
17 2363 STD Rail adjus er spring 1
19 3729 a1 S eel s rip 1
20 2315 STD Rubber foo 1
21 4098 STD Lock pin 1
22 3757 a1 Chain guard 1
2
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Roughener 2899 a2
Page:
Name:
17-11
Part no+ version:
15
9
7
8
10
6
17
10
16
3
1
12
2
ITEM NO. ID Versio Name QTY.
1 0405 a3 Han le hol er 1
2 4126 STD Plate screw 2
3 0327 a1 Roughener roller 2
6 2888 a1 Roughner han le 1
7 1524 a2 Roughener cover 1
9 1813 STD Panel screw 5x12 2
10 1829 STD Hexagon nut M5 3
12 2385 a1 Pull spring 2
15 1809 STD Hex socket screw M5 2
16 2271 STD Screw M5x40 3
17 1921 STD Screw M5x30 1
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AVAILABLE ASSEMBLIES FOR FOR SPARE PART PURPOSES:
3040a4 Complete applicator XT 3039a4 Applicator body XT
3531 a3
Page:
Name:
17-12
Applicator bo y XT
Part no+ version:
7
8
11
2
5
10
4
1
9
6
10
14
3
13
12
13
NOTE: for thermostat or thermal resistor installation,
please refer to detail view on page 17-13. This exploded
view is for spare part identification p rposes only!
ITEM O. ID Versio ame QTY.
1 3804 a2 Applicator body pre-assy 1
2 3229 a3 Twin groove pin d8x30 2
3 1163 a1 Chain pulley 2
4 1173 a1 Driving chain wheel 1
5 0695 a1 Thermal resistor assembly 1
6 3807 a1 ormal thermostat 175 KO 1
7 1827 STD Retaining screw 5x10 1
8 2261 STD Plate screw 2
9 1849 STD Screw M3x6 2
10 2245 STD Retaining screw M5x6 2
11 2246 STD Retaining screw M5x10 1
12 4040 STD Sliding bearing 2
13 2322 STD Retaining ring 8 mm 4
14 0653 a1 Insulation plate 1
8 2261 STD
w w w . m a p i n g . c o m

17-13
BEARINGROCKERANDCHAINTENSION
DETAILVIEWOFGLUEAPPLICATOR
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(c)MapingCo
BEARINGROCKERADJUSTMENT
1.Loosentheupperlockingscrewfromthe
bearingrocker.
2.Insert0,15mmfeelergaugebetweentherail
andupperballbearing.
3.Useascrewdrivertoleverthebearingrocker
andtightenthe
lockingscrew(6Nmtorque).
4.Testadjustment.Thereshouldbeminimal
gapbetweenallowingapplicatortomove
smoothlyallthewayalongguiderail.
APPLICATORDRIVINGCHAINTENSION
1.Loosenscrewfromleftorrightend.
2.Tighten/loosenchainbymovingendlink.
Lockthescrew.
3.Testadjustment.Applicatorshouldmove
smoothly.Withtootightchainsnappingsound
canbeheard.
GLUEAPPLICATOR(DETAILVIEW)
Whenexchangingthermalfuseorthermostat,
pleasenotethepositionoftheparts.
Roller
Driving
Wheel
Lockingscrew Lockingscrew
1. 3.
2.
3.
0,15mm
Lockingscrew()
Feelergauge
ABCDE
A-Isolationtubeforthermalfuse
B-Thermalfuse
C-Retainingscrewforheatingelement
D-Thermostatforgluetemperature
E-Heatingelement

17-14
ELITEXTWIRINGDIAGRAM
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(c)MapingCo
1.8.2006PAR
Sideboxleft
S2
F1
HeatingResistor
Glueapplicator
Backcase
W10W8
W9
W6
W7
W5
W1+F2
W4
W2
W3
R1
Connectionboxof
glueapplicator
Black
White
Brown
Black
Backcover
S1
M1
5L
2N
4L
1N
6
3