Intimus CR-460 ECP Operational manual

intimus CR-460 ECP
MULTI-CREASING MACHINE
Product usermanual
intimus International GmbH
Bergheimer Straße 6-12
88677 Markdorf
Germany
www.intimus.com 95519 1 12/18

CATALOGUE
1.ProductIntroduction 1
2.ComponentsNames 1
3.ComponentsList 3
4.InstallationInstructions 3
5.SafetyNotes 4
6.OperationInstructions 4
6.1Creasing OperationInstructions 5
6.2Perforating OperationInstructions 6
7.Troubleshooting 8
8.Maintenance Notes 9
9.TechnicalParameter 9
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1. ProductIntroduction
CR-460 ElectricCreasing-PerforatingMachineisanewconceptmulti-
function professionalequipmentcombinedwithmany creasing/perforating
functions. Itcan dealwithmostdailycreasing&perforatingoperationson
papers andfilms.It s usinghighly reliableenergy-savingmotor,which can
fulfillhighload works. Itcan keepworking continuously.Ithas professional
patentdesignon specialclutchdrivers mode.Its maintenance-free
transmissionsystemishighlyreliableandhas manydifferentstandardquick
changingindependencebladesystems, which will make youroperation
easier.Thismachineiseasy tohandle,very reliable,high quality anddurable.
2. ComponentsNames
MachineStructure
1714 212 98
53
11 10 613 4
1. Left OperationPanel 2. RightOperation Panel3. BladeInstallationSlot
4.BladeStorageSlot5. AttachedToolsStorageBoxCover
6. FixedPosition Vernier 7. MovingPositionVernier8. VernierRail
9. VernierLock 10. VernierBracket11. Left Position Ruler
12. RightPositionRuler13. LiftHandle14. Operation PaperEntry
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Operation Panel
12345
1. MachineDataBoard 2. FootpedalSwitchsocket
3. Operation ModeChangingSwitch4. PowerSwitchwithLight
5. Powersocket withFuse
BladeSystem
4 673
67
4
51
2
1.BladeHandle2. BladeCover
3.BladeStandardLabel4. BladeSupport
5. PressingSpring6. Press Adjust Screw
7. Press AdjustLockScrew
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3.ComponentsList
No. Name Qty. Notes
1 CR-460ECP Machine 1
2 CreasingBladeSystem 1 Installed
3 PerforatingBladeSystem 1 Installed inthe Storage Slot
4 PowerLine 1
5 FootpedalSwitch 1 Toolsbox
6 UserManual 1
4.InstallationInstructions
Installation Location
Beforetheinstallation, pleasemakesurethemachinewill beinstalledon
an appropriateoperationtableandhaveenoughspaceforoperation.
Pleaseavoidthefollowingsituationwhenchoosingtheinstallationlocation:
Avoiddirectsunshine
Bad forventilating
Hightemperatureand humidity
ClosetotheACscoolorheat
Dustyorstrongvibration
Unevenorunstable
Installation Method
Openthepackage, pullthebandstotakeout themachinefromtheboxandput
themachinestably.
Takeoffall thetransportationfix.
Takeoutthestepswitchattachedintheboxandplugitintothejackonthe
machine,thenlockitwiththenut. Putthestepswitchonthefloor.
Caution: Whenplug thefootpedalswitchintothesocketonthe
machine,please maketheplugaimtothesocketthenplug
itinside,toavoidanydamagetotheplug.
Takeoutthepowerlineattachedintheboxandplugit intothe socketontheright
ofthemachine,thenconfirmweatherthepowervoltageissuitableforthe
machine.
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5.SafetyNotes
Danger!
PleaseDONNOTput yourhandorbodyintomachinespaperentrance
afterconnectedtopower.
During theoperation,pleaseDONNOTputyoursideitemsliketie,hair
ornecklaceintothemachinespaperentrancetoavoidanyharm.
Pleaseavoidchildrencloseupthemachinetoavoidanyharm.
Caution!
Accordingtothedifferentbladesystem,ourcreasing/perforating
machinesnormalrunningrangeforcreasingisbetween0.09-0.65mm
and forperforating islowerthan0.5mm.PleaseDONNOToperatewith
themachinebeyondtherunningrangetoavoidanydamagetothe
creasingknifeortransmissionsystem.Pleasemaintainandclean the
machinefrequentlytomakethemachinebelongtimeserviceable.
Ifanydamagewas appearedbyanybeyond running range
operation, wearesorrythatwillnotbeourrepairguarantee.
Pleasestopalltheworksbeforemovethemachineoropenthemachine
up torepair.
TheconnectorplugMUSTbepullout.
6. OperationInstructions
Pleaseread theusermanualcarefullybeforeyou
starttousethiscreasingmachine
Pleaseplugthemachinespowerlineinthesocket
Pleasemakesuretheoperatorisbisidewhenmachineisworking
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6.1Creasing Operation Instructions
ImportantNote:
Usingthesuitablecreasingbladesystemaccordingtothethickness ofthepaperto
maketheperfectcreasingeffect. If thecreasingbladesystemisnotsuitableforthe
papermaycausebadcreasing effectorevendamagethecreasingbladesystem.
RecommendedCreasingOperation Data:
BladeSysNo. Paper
Thickness Blade Thickness Creasing Width Creasing Depth
C46-A <0.36mm 0.71mm 1.3mm 0.4mm
C46-B 0.30-0.45mm 0.71mm 1.6mm 0.5mm
C46-C 0.40-0.50mm 1.07mm 1.7mm 0.6mm
C46-D 0.45-0.55mm 1.07mm 2.3mm 0.7mm
C46-E 0.50-0.65mm 1.42mm 2.7mm 0.8mm
Note: TheCreasingBladeSystemattachedwiththemachineisC46-B.
Plugin, turnonthemachine, makesuretheredpowerindicationlight on.
Beforetheoperation,pleaseconfirmthebladesystemyou are
Caution: usingisthebest choiceforthepaperfirst, otherwise, please
chooseanothersystem.
Turntheswitchto ”1”,themachineisundermanualmode,the
machinewillfinishonepunchbyasingletouchontheswitch,
thenthemachinewillreset automaticallyand theswitchwillturn
to “0”.
Turntheswitchto ”0”,themachineisstandby,butnotoperating.
Turntheswitchto ”2”, themachineisunderSemi-automaticmode.
Afterinsertthepaper,themachinewill finishonepunchby
treatingthefootpedal,thenthemachinewillbebacktostandby.
Suggestion: Wesuggest you toturnthe switchto “2”forSemi-automaticmode.
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Makesurethepositionand sizeofthecreasing first,ifonlyonepieceofcreasing
isneeded,fixthepositionofleft-sideSlidePositioningModelaccordingtothe
creasingsize.
If twopieceofcreasing isneeded, i.e.bookspinecreasingandreadingcreasing
makesuretheposition ofbookspinecreasing first,movetheright-sideSlide
PositioningModeltothatpositionandfix,thenmovetheleft-sideSlidePosition
modeltocorrectposition and fixaccordingtothereadingcreasing sizeand
position.
When movingtheSlidePositioningModel,pleaseholditshead upand
movethemodelparallelly.Pleasedontmovewhenitshead on the
vernire,incaseanydamageoccurredtothemodelsuitorvernire.
When movingtheSlidePositioningModeltotheneededposition,please
pushitsheadthere,andfixedthescrewsmanually,thenthe modelis
fixedthere,incasethecreasingpositionisnotexact.
WhentheSlidePositioningModelisfixedintheneedposition,putdownthe
creasingpapersfromMechanismcoreprotectioncoverandrelyiton thefixed
SlidePositioning Modelbackside.
If onlyonepieceofcreasing isneeded,movethepaperrightward,and relyiton
thefixedright-sideSlidePositioningModelrightside.Step ontothestep switch,
waituntil themachinestopsandtakeout ofcreasing paper. Creasingisready.
Iftwopieceof creasingisneeded,movethepaperrightwardfirst, andrelyit onthe
fixedright-sideSlidePositioningModelrightside.Treatthefootpedal,waituntil
themachinestopsandthenmovethepaperleftward,relyitontheleft-sideSlide
PositioningModelleft side.Treat footpedalagain,waituntilthemachinestops
and takeoutofcreasingpaper.Creasing isready.
6.2Perforating Operation Instructions
ImportantNote:
Usingthesuitableperforating bladesystemaccordingtothethicknessofthepaperto
maketheperfectperforatingeffect. If theperforatingbladesystemisnotsuitablefor
thepapermaycausebad perforating effectorevendamagetheperforating blade
system.
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RecommendedPerforating OperationData:
BladeSysNo. Paper
Thickness TeethPerinch TeechWidth Teech Disdance
P46-A <0.30mm 16:1 0.8mm 0.8mm
P46-B <0.35mm 12:1 1.4mm 0.7mm
P46-C <0.40mm 10:1 1.2mm 1.2mm
P46-D <0.45mm 8:1 2.0mm 1.0mm
P46-E <0.50mm 6:1 3.0mm 1.0mm
Note: ThePerforatingBladeSystemattachedwiththemachineisP46-B.
Plugin, turnonthemachine, makesuretheredpowerindicationlight on.
Beforetheoperation,pleaseconfirmthebladesystemyou are
Caution: usingisthebest choiceforthepaperfirst, otherwise, please
chooseanothersystem.
Turntheswitchto ”1”,themachineisundermanualmode,the
machinewillfinishonepunchbyasingletouchontheswitch,
thenthemachinewillreset automaticallyand theswitchwillturn
to “0”.
Turntheswitchto ”0”,themachineisstandby,butnotoperating.
Turntheswitchto ”2”,themachineisunderSemi-automaticmode.
Afterinsertthepaper,themachinewill finishonepunchby
treatingthefootpedal, thenthemachinewillbebacktostandby.
Suggestion: Wesuggest you toturnthe switchto “2”forSemi-automaticmode.
Makesurethepositionand sizeoftheperforatingfirst, ifonlyonepieceof
perforating isneeded,fixtheposition ofleft-sideSlidePositioningModel
accordingtotheperforatingsize.
Iftwodottedlinesareneeded,makesurethepositionofthefirstdottedline,
movetheright-sideslidepositioningmodeltothatpositionandfix,thenmovethe
left-sideslidepositionmodeltotheseconddottedlinepositionandfix.
WhenmovingtheSlidePositioningModel,pleaseholditsheadup
and movethemodelparallelly. Please don’tmove whenitsheadon
thevernire,incase anydamageoccurredtothemodelsuitor
vernire.
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Whenmoving theSlidePositioningModeltotheneededposition,
pleasepushitsheadthere, andfixedthescrewsmanually, thenthe
modelisfixedthere, incase thecreasingpositionisnotexact.
WhentheSlidePositioningModelisfixedintheneedposition,putdownthe
creasingpapersfromMechanismcoreprotectioncoverandrelyiton thefixed
SlidePositioning Modelbackside.
If onlyonepieceofperforating isneeded,movethepaperrightward, andrelyit on
thefixedright-sideSlidePositioningModelrightside.Treatthefootpedal,wait
untilthemachinestopsandtakeoutofperforatingpaper.Perforatingisready.
If twopieceofperforatingisneeded,movethepaperrightwardfirst,andrelyiton
thefixedright-sideSlidePositioningModelrightside.Treatthefootpedal,wait
untilthemachinestopsand thenmovethepaperleftward,relyitontheleft-side
SlidePositioningModelleft side.Treatthefootpedalagain,waituntil the
machinestopsand takeout ofperforatingpaper.Perforatingisready.
7.Troubleshooting
Ifthefollowing glitches appearedduring youroperation,please
stay calmand followthefollowing instructionstofixthe
glitches.Iftheglitches remainorotherglitches appear,
please find aprofessional maintenance person.
InsertthebladesystemintothemachinethroughtheBladeInstallationSlot.
Openthemachineandtest withapieceof paper.Ifthecreasing/perforating
effectisnotperfect,pleasefollowthestepsbelowtoadjustthe machine:
7.1Thecreasing/perforating istoo shallow/deep:
Takethedieoutoff themachine,loosethepress adjusting lock screw,ifthe
effectistooshallow,screwtheadjustingscrewcounter-clockwise,then
tightenthepress adjustinglockscrew.
Iftheeffectistoodeep,screwtheadjustingscrewclock wise,thentighten
thepress adjustinglock screw.Aftertheadjustment,insertthedieintothe
machineandtestagain,iftheeffectisstillunsatisfied,justrepeatthestep
above, untiltheeffectissatisfied.
7.2Thecreasing/perforating isnotbalanced:
Takethedieoutoffthemachine, loosethepress adjustinglock screwon the
sidewhichisshallow,screwtheadjusting screwcounter-clock wise,then
tightenthepress adjustinglock screw. Aftertheadjustment,insertthedieinto
themachineandtest again,if theeffectisstillunsatisfied, just repeatthestep
above, untiltheeffectissatisfied.
Caution: Everytimeof theadjustmenttothescrewCANNOTbeover90
degreestoavoidthemachinelocking.
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7.3Afterthecreasing/perforating, thedottedlinebreak thepaper:
Taketheperforatingbladesystemout. Loosen thepressureadjustinglocknut
on theshallowersideofthedottedline.Rotatethepressureadjusting screw
clockwise.Screwthepressureadjustinglocknuttightandputtheperforating
bladesystemback intothemachineagainandtesttheperforating.Ifthe
perforatingeffectisnotreachingyourneed,pleaserepeatthestepsabove,
untiltheperforatingeffectissatisfied.
7.4Theperforating istoo shallow/unbalanced:
Repeat thestepsabove. If not effect, pleasereplaceanewbladesystem.
Caution: Thebladesystemisdailyusingconsumable.After10000
timesofperforating5000timesofcreasing,theblade
systemissuggestedtobereplaced.Thatwillensure
thebest effectof themachine.
8.Maintenance Notes
If thenextoperation will beoperatedafteralongtime,pleaseshutdownthe
machinetosavepowerandmakethemachinebelongtimeserviceable.
Aftereveryoperation finishedand shutdownthemachine,pleaseclean the
surfaceofthemachineup.Especiallyclean theoperation panelup toavoid
anygranuleinsidethemachine,whichmaycauseanydamagetothe
machine.
Dropsomelubricatingoil ontothetwomandrilsandaxletree connecting
position toensurethesmoothrunningofthemechanismeveryweek.
9.Technical Parameter
Function/Model CR-460 ECP
MaxWorkingWidth 460mm
MaxWorkingThickness 0.09-0.65mm(Creasing)/0.5mm(Perforating)
WorkingSpeed 1800 times/hour
WorkingNoise 50-55Db(A)
PowerSupply AC220V/50Hz
Power 150W
MachineSize
MachineWeight
70X53.5X24cm
40kgs