Fayat Group BOMAG BT 65 Instructions for use

BT 65
Vibratory tamper
Operating Instruction
Maintenance Instruction
Original Operating Instructions
S/N 101 541 32 1001> / S/N 101 541 33 1001>
© 02/2016008 201 07 EN
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Table of contents
1 Introduction........................................................................................................................................... 7
1.1 Foreword........................................................................................................................................ 8
1.2 Machine type plate and engine type plate................................................................................ 10
2 Technical data..................................................................................................................................... 11
2.1 Noise and vibration data............................................................................................................ 13
2.1.1 Noise data.................................................................................................................................. 13
2.1.2 Vibration data............................................................................................................................. 14
3 Concerning your safety...................................................................................................................... 15
3.1 General prerequisites................................................................................................................. 16
3.1.1 General...................................................................................................................................... 16
3.1.2 Explanation of warning signs:.................................................................................................... 16
3.1.3 Personal protective equipment................................................................................................... 17
3.1.4 Intended use.............................................................................................................................. 18
3.1.5 Improper use.............................................................................................................................. 18
3.2 Definition of responsible persons............................................................................................. 20
3.2.1 Operating company.................................................................................................................... 20
3.2.2 Expert / qualified person............................................................................................................ 20
3.2.3 Driver / operator......................................................................................................................... 20
3.3 Basic safety regulations for safe operation............................................................................. 22
3.3.1 Remaining dangers, remaining risks.......................................................................................... 22
3.3.2 Regular safety inspections......................................................................................................... 22
3.3.3 Modifications and alterations to the machine............................................................................. 22
3.3.4 Damage, defects, misuse of safety devices............................................................................... 22
3.4 Handling fuels and lubricants.................................................................................................... 23
3.4.1 Preliminary remarks................................................................................................................... 23
3.4.2 Safety regulations and environmental protection regulations for handling oil............................ 24
3.4.3 Safety regulations and environmental protection regulations for handling gasoline.................. 25
3.4.4 Safety regulations and environmental protection regulations for handling fuel stabiliser........... 26
3.5 Loading/transporting the machine............................................................................................ 27
3.6 Start-up procedure...................................................................................................................... 28
3.6.1 Prior to starting up...................................................................................................................... 28
3.6.2 Starting the engine..................................................................................................................... 28
3.7 Operation..................................................................................................................................... 29
3.7.1 Persons in the danger area........................................................................................................ 29
3.7.2 Operation................................................................................................................................... 29
3.7.3 Parking the machine.................................................................................................................. 29
3.8 Refuelling..................................................................................................................................... 30
3.9 Maintenance work....................................................................................................................... 31
3.9.1 Preliminary remarks................................................................................................................... 31
3.9.2 Working on the engine............................................................................................................... 31
3.9.3 Working on the tamper foot........................................................................................................ 31
3.9.4 Cleaning work............................................................................................................................ 31
3.9.5 After maintenance work............................................................................................................. 32
3.10 Repair......................................................................................................................................... 33
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3.11 Signage...................................................................................................................................... 34
4 Display and control elements............................................................................................................ 39
5 Check prior to start up........................................................................................................................ 41
5.1 Notes on safety........................................................................................................................... 42
5.2 Visual inspections and function tests....................................................................................... 43
5.3 Checking the engine oil level..................................................................................................... 44
5.4 Checking the fuel level, topping up fuel................................................................................... 45
6 Operation............................................................................................................................................. 47
6.1 Adjusting the guide handle........................................................................................................ 48
6.2 Start the engine........................................................................................................................... 49
6.3 Operation..................................................................................................................................... 53
6.4 Park the machine in secured condition.................................................................................... 55
6.5 Operating hour meter/engine rpm-meter.................................................................................. 56
6.6 Changing the tamper foot plate................................................................................................. 58
7 Loading/transporting the machine.................................................................................................... 59
7.1 Loading the machine.................................................................................................................. 60
7.2 Lashing the machine to the transport vehicle.......................................................................... 61
8 Maintenance........................................................................................................................................ 63
8.1 Preliminary remarks and safety notes...................................................................................... 64
8.2 Fuels and lubricants................................................................................................................... 65
8.2.1 Engine oil................................................................................................................................... 65
8.2.2 Fuel............................................................................................................................................ 65
8.2.3 Gear oil SAE 75W-90................................................................................................................. 66
8.3 List of fuels and lubricants........................................................................................................ 67
8.4 Running-in instructions.............................................................................................................. 68
8.4.1 General...................................................................................................................................... 68
8.4.2 After 25 operating hours............................................................................................................. 68
8.5 Maintenance table....................................................................................................................... 69
8.6 Monthly........................................................................................................................................ 70
8.6.1 Changing the engine oil............................................................................................................. 70
8.6.2 Cleaning, checking the spark plug, replacing if necessary........................................................ 71
8.6.3 Checking the tamper foot........................................................................................................... 72
8.7 Annually....................................................................................................................................... 74
8.7.1 Checking, adjusting the valve clearance.................................................................................... 74
8.7.2 Replacing the fuel filter............................................................................................................... 79
8.7.3 Cleaning the fuel screen............................................................................................................ 81
8.7.4 Checking, adjusting the engine speed....................................................................................... 84
8.7.5 Replacing the starter rope.......................................................................................................... 86
8.7.6 Changing the oil in the tamper foot............................................................................................ 88
8.8 As required.................................................................................................................................. 90
8.8.1 Air filter maintenance................................................................................................................. 90
8.8.2 Cleaning the machine................................................................................................................ 93
9 Troubleshooting.................................................................................................................................. 95
9.1 Preliminary remarks.................................................................................................................... 96
9.2 Engine faults................................................................................................................................ 97
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9.3 What to do if the engine has flooded........................................................................................ 99
10 Disposal............................................................................................................................................. 103
10.1 Final shut-down of machine................................................................................................... 104
11 List of special tools........................................................................................................................... 105
Table of contents
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1 Introduction
Introduction
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1.1 Foreword
BOMAG manufactures machines for earth, asphalt and refuse
compaction, stabilizers/recyclers as well as milling machines
and pavers.
BOMAG’s vast experience in connection with state-of-the-art
production and testing methods, such as lifetime tests of all
important components and highest quality demands guar-
antee maximum reliability of your machine.
The machine described in this manual complies with the applicable
standards and safety regulations.
If your machine is used in traffic on public roads, it must comply
with all applicable national legal regulations. The driving permit
must be acquired from the responsible authorities.
The machine is equipped with latest technology. Now it's a matter
of handling your machine properly and keeping it in good shape.
These instructions will provide you with all necessary information.
Read and follow these notes before starting to operate your
machine!
In case of operating errors, inadequate maintenance or the use of
unapproved fuels and lubricants all warranty claims will become
null and void.
This manual was written for operators and maintenance personnel.
These operating and maintenance instructions are part of the
machine.
You should only operate the machine in compliance with these
instructions.
Strictly observe the safety regulations.
If you are not yet acquainted with the controls and indicating ele-
ments on this machine, you should thoroughly read the corre-
sponding section
Ä Chapter 4 ‘Display and control elements’
on page 39beforehand.
The description of the individual operating steps, including the
notes on safety to be followed, can be found in chapter "Operation"
Ä Chapter 6 ‘Operation’ on page 47.
Thorough maintenance of the machine guarantees far longer safe
functioning of the machine and prolongs the lifetime of important
components. The effort required for this purpose is by any means
lower than the faults that may occur in case of non-compliance.
The machine must only be serviced by qualified and authorized
personnel. A description of all necessary service work as well as
information on fuels and lubricants can be found in the chapter
"Maintenance"
Ä Chapter 8 ‘Maintenance’ on page 63.
For your own personal safety you should only use original spare
parts from BOMAG.
For your machine we offer service kits to make maintenance
easier.
In the course of technical development we reserve the right for
technical modifications without prior notification.
Introduction – Foreword
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These operating and maintenance instructions are also available in
other languages.
Apart from that, you can also order the spare parts catalogue
against the serial number of your machine.
The above notes do not constitute an extension of the warranty
and liability conditions specified in the general sales and delivery
conditions of BOMAG.
We wish you successful work with your BOMAG machine.
Introduction – Foreword
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1.2 Machine type plate and engine type plate
Please enter here:
Machine type (1):
Serial number (2):
Please enter here:
Engine type (1):
Engine number (2):
Fig. 1: Machine type plate (example)
Fig. 2: Engine type and engine
number
Introduction – Machine type plate and engine type plate
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2 Technical data
Technical data
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