FCI HT-151 MINITEK User manual

FCI Electronics Manual Part No. 166647-001
Issued: (5/11/98) Page 1 of 10
Rev. 12/07/06 ECR V10361 Revision F
MINITEK HAND-TOOL
HT-151 and HT-152
FCI MANUAL P/N 166647-001

FCI Electronics Manual Part No. 166647-001
Issued: (5/11/98) Page 2 of 10
Rev. 12/07/06 ECR V10361 Revision F

FCI Electronics Manual Part No. 166647-001
Issued: (5/11/98) Page 3 of 10
Rev. 12/07/06 ECR V10361 Revision F
Table of Contents
INTRODUCTION ................................................................................................................................................4
General Description.............................................................................................................................................4
Part Names .........................................................................................................................................................4
Terminal and Applicable Wire Range ...................................................................................................................5
OPERATION .......................................................................................................................................................6
Wire Stripping ....................................................................................................................................................6
Crimping Procedure ............................................................................................................................................6
SERVICE .............................................................................................................................................................7
Service ...............................................................................................................................................................7
Parts Replacement...............................................................................................................................................7
HT-151 MINITEK (AWG 26-30)......................................................................................................................... 9
HT-152 MINITEK (AWG 32-36)....................................................................................................................... 10
REFERENCE DOCUMENTS
FORM # E-3246- - Hand Tool Warranty
FORM # E-3247- - FCI Electronics Address List

FCI Electronics Manual Part No. 166647-001
Issued: (5/11/98) Page 4 of 10
Rev. 12/07/06 ECR V10361 Revision F
Introduction
General Description
This instruction manual covers application and maintenance for HT-151 and HT-152 designed for strip
version of MINITEK Terminal.
Please read these instructions thoroughly before using the Hand-Tool.
Part Names
See Figure 1 for part names of the Hand-Tool
Figure 1

FCI Electronics Manual Part No. 166647-001
Issued: (5/11/98) Page 5 of 10
Rev. 12/07/06 ECR V10361 Revision F
Terminal and Applicable Wire Range
HT-151 is used to crimp the terminal with wires consisting of conductor ranging from 0.05 to 0.13mm2
(AWG 30-26) and insulation of 1.4 mm Max. diameter in nominal size. HT-152 is used to crimp the
terminal with wires having conductor from 0.01 to 0.03 mm2(AWG #36-32) and insulation of 0.6 mm Max
diameter.
The crimping conditions of each hand-tool are as shown in Table 1.
The crimper of this hand-tool has two crimping areas each of which is applicable to a different range of wire.
The crimper can be easily changed by pulling off the adjust rod shown in Figure 1. Figure 2 shows the
crimpers removed from the hand-tool.
Figure 2
The crimper has marks showing AWG wire size applicable to each crimping area. Refer to the marks in
Figure 2 and Table 1, including Terminal P/N, Applicable Wire Size and Insulation Diameter when crimping.
TABLE 1
CRIMP SPEC
Terminal Hand-tool Wire Range AWG# Wire Barrel Height (mm.) Ins. Barrel Height
(mm.)
77138-001 HT-151
26 – 28
28 - 30
0.60 - 0.65
0.57 - 0.62
1.4 Max.
77139-001 HT-152
32 - 34
34 - 36
0.43 - 0.48
0.42 - 0.47
1.35 Ref.

FCI Electronics Manual Part No. 166647-001
Issued: (5/11/98) Page 6 of 10
Rev. 12/07/06 ECR V10361 Revision F
Operation
Wire Stripping
Make sure stripped length of the wire is in the range of 1.2 to 2.2 mm.
Be careful not to make cuts of nicks in the strands during the stripping operation.
The use of improperly prepared wire may cause insufficient crimp performance.
Crimping Procedure
(1) Hold handles with the stamp of wire size (shown in Figure 2) facing the operator. Close the handles until
ratchet releases to open handles.
(2) Feed terminals one at a time (cut to proper length) into the crimping area of hand-tool through terminal
guide (see Figure 3) by hand.
(3) Insert stripped wire into wire barrel of terminal as (shown in Figure 3). Straighten wire before placing in
hand-tool.
(4) Close handles with wire held in crimping area until ratchet releases. This hand-tool is provided with a
ratchet mechanism on its handles in order to obtain an appropriate crimp condition. Close the handle
fully to reach the proper crimp condition.
(5) Remove terminal after crimping.
(6) Lightly oil every third to fourth wire and insulation terminal barrels using terminal lubrication (IE Stoner
E805).
Figure 3

FCI Electronics Manual Part No. 166647-001
Issued: (5/11/98) Page 7 of 10
Rev. 12/07/06 ECR V10361 Revision F
Service
Service
• In order to assure that continued use of the hand-tool can be made under the proper conditions, pay
attention to following:
(1) Don’t drop, throw or use the hand-tool as a hammer.
(2) Periodically lubricate bearing surfaces to prevent rust build-up.
(3) After use or the hand-tool, wipe the tool particularly the crimping area to prevent rust, scratches or
dents. Keep the handles closed to prevent crimping area from dirt and foreign particles when the
hand-tool in not in use.
• WHAT TO DO IF YOU NEED SERVICE:
In the event service or technical help is needed FCI Electronics provides a toll free number. For
service or technical help call 1-800-843-6911.
Parts Replacement
• PARTS REPLACEMENT:
When calling for spare parts, have part number(s) ready for the customer service person. Number(s)
can be obtained from the reference drawings located in the back of this manual. Spare part orders call
1-800-222-2194 and ask for CUSTOMER SERVICE.

FCI Electronics Manual Part No. 166647-001
Issued: (5/11/98) Page 8 of 10
Rev. 12/07/06 ECR V10361 Revision F
Figure 4

FCI Electronics Manual Part No. 166647-001
Issued: (5/11/98) Page 9 of 10
Rev. 12/07/06 ECR V10361 Revision F
HT-151 MINITEK (AWG 26-30)
DWG
NO.
DESCRIPTION DWG NO. DESCRIPTION
1 HT-02-
001
HANDLE-A 1 20 HT-02-020 LINK 2
2 HT-02-
002
HANDLE-B 1 21 411219 INS CRIMPER 1
3 HT-03-
003
SLIDE BLOCK 1 22 411217 WIRE CRIMPER 1
4 HT-02-
004
RATCHET ROD 1 23 411220 INS ANVIL 1
5 HT-02-
005
HOUSING 1 24 411218 WIRE ANVIL 1
6 HT-02-
006
RATCHET 1 25 HT-02-025 RING RATCHET ROD 2
7 HT-02-
007
SPRING RATCHET 1 26 HT-02-026 SPACER HOUSING 2
8 JT-02-
008
SPACER COLLAR 1 27 HT-03-027 FLOATING SHEAR 1
9 HT-03-
009
SPRING RELEASE 1 28 HT-03-028 ANVIL HOLDER 1
10 HT-02-
010
ADJUST ROD 1 29 HT-O3-O29
HT-03-01D
TERMINAL GUIDE 1
11 HT-
O3-011
LINK PIN-A 1 30 HT-03-030
HT-03-01D
STRIP GUIDE 1
12 HT-02-
012
CENTER PIN 1 31 HT-03-031 SPRING FLOATING
SHEAR
1
13 HT-02-
013
LINK PIN-B 1 32 HT-03-032 WIRE STRIPPER 2
14 HT-02-
014
SHOULDER PIN 1 33 HT-03-033 SPRING STRIPPER 2
15 HT-02-
015
SPRING HANGER 1 34 HT-03-034 ADJUST BALL 1
16 HT-02-
016
SEM TUBULAR
RIVET-A
1 35 HT-03-035 SPRING ADJUST 1
17 HT-02-
017
SEM TUBULAR
RIVET-B
1 36 HT-03-036 SCREW SOC SET
(M 4x4)
1
18 HT-02-
018
STOP RING 2 37 HT-03-037 SCREW SOC HD. CAP
(M 3x15)
1
19 HT-02-
019
E-C RING 2

FCI Electronics Manual Part No. 166647-001
Issued: (5/11/98) Page 10 of 10
Rev. 12/07/06 ECR V10361 Revision F
HT-152 MINITEK (AWG 32-36)
DWG NO. DESCRIPTION QTY DWG NO. DESCRIPTION QTY
1 HT-02-001 HANDLE-A 1 20 HT-02-020 LINK 2
2 HT-02-002 HANDLE-B 1 21 411223 INS CRIMPER 1
3 HT-03-003 SLIDE BLOCK 1 22 411221 WIRE CRIMPER 1
4 HT-02-004 RATCHET ROD 1 23 411224 INS ANVIL 1
5 HT-02-005 HOUSING 1 24 411222 WIRE ANVIL 1
6 HT-02-006 RATCHET 1 25 HT-02-025 RING RATCHET
ROD
2
7 HT-02-007 SPRING
RATCHET
1 26 HT-02-026 SPACER HOUSING 2
8 HT-02-008 SPACER COLLAR 1 27 HT-03-027 FLOATING SHEAR 1
9 HT-03-009 SPRING
RELEASE
1 28 HT-03-028 ANVIL HOLDER 1
10 HT-02-010 ADJUST ROD 1 29 HT-03-029
HT-03-01D
TERMINAL GUIDE 1
11 HT-03-011 LINK PIN-A 1 30 HT-03-030
HT-03-01D
STRIP GUIDE 1
12 HT-02-012 CENTER PIN 1 31 HT-03-031 SPRING FLOATING
SHEAR
1
13 HT-02-013 LINK PIN-B 1 32 HT-03-032 WIRE STRIPPER 2
14 HT-02-014 SHOULDER PIN 1 33 HT-03-033 SPRING STRIPPER 2
15 HT-02-015 SPRING HANGER 1 34 HT-03-034 ADJUST BALL 1
16 HT-02-016 SEM TUBULAR
RIVET-A
1 35 HT-03-035 SPRING ADJUST 1
17 HT-02-017 SEM TUBULAR
RIVET-B
1 36 HT-03-036 SCREW SOC SET
(M 4X4)
1
18 HT-02-018 STOP RING 2 37 HT-03-037 SCREW SOC HD.
CAP (M 3X15)
1
19 HT-02-019 E-C RING 2