FEC AFC3000 User manual

AFC3000E-FB-DN-1
MFC
-
D
N
Devicenet
Fieldbus
expansion Unit

Devicenet Fieldbus Expansion Unit
PAGE 2
Revision History
Revision Date Manual No. Contents of Revision
08/20/2014 AFC3000E-FB-DN-1 First Release
01/19/2018 AFC3000E-FB-DN-1 Minor revision - Message Output formats fixed (pg.13-24)
Any questions regarding the contents of this document or any related matter should be
directed to FEC Automation Systems at [phone], faxed to [phone] or emailed to
[e-mail].
The information set forth in the following document is the property of
FEC Automation Systems.
This document shall not be released to or copied for any person and/or organization without
the expressed prior consent of FEC Automation Systems.
Unauthorized reproduction or distribution of this manual is strictly prohibited.
Please contact FEC Automation Systems if you require additional copies.
Manual Numbering Convention
AFC3000E-FB-DN-1
DSP1500
DSP1500DSP1500
DSP1500 = Servo Press
AFC1500
AFC1500AFC1500
AFC1500 = Nutrunner
FUSION
FUSIONFUSION
FUSION = DC Hand Tool
HW = Hardware Operation Manual
SW = Software Manual
FB = Fieldbus Manual
DSP1500 = Servo Press
AFC3000 = Nutrunner
FU
SION
= DC Hand
Tool
E= English Version
S= Spanish Version
*Japanese Version furnished by DDK
uses DDK numbering convention.
Version Number
(Major Revision Level)
CC = CC-Link
DN = DeviceNet
PB = Profibus
PN = ProfiNet
EN
= Ethernet-I/P

Devicenet Fieldbus Expansion Unit
PAGE 3
Forward
This manual is intended as a supplement to the AFC3000 Hardware Operation Manual and should be
used in conjunction with information provided in that manual. FEC recommends reading that manual
before the contents of this manual (which only applies to systems requiring the optional Ethernet I/P
interface).
Devicenet Interface
The AFC3000 Devicenet interface conforms to the open field network known as Devicenet. Control of tools
and transactions of message information are executed by Devicenet explicit message communication.
Due to conformance with the open field network Devicenet System, connections with Devicenet devices
(master/slave) of other manufacturers are enabled.
Also, remote I/O communication and message communication can be executed at the same time.
System Structure (Devicenet)
AFC3000 Devicenet System
MASTER
(1st
Spindle)
Remote I/O Communication
Message Communication
32nd
Spindle
Devicenet
Slave
Station
Devicenet
Slave Stations of Other
Manufacturers
2nd
Axis
3rd
Axis
SLAVE
PLC (Devicenet Master Station)

Devicenet Fieldbus Expansion Unit
PAGE 4
Description of the Hardware (Devicenet)
Module
Status
LED
Network
Status
LED
DeviceNet
Connector

Devicenet Fieldbus Expansion Unit
PAGE 5
●EDS File
An EDS file is an information file related to the communication specifications of Devicenet compatible
devices and a separate, individual file exists for each device. The EDS file is necessary for using the
Devicenet PLC configuration software to connect the MFC-EN and the PLC.
The EDS file is included in the installation CD for the AFC3000 User Console or may be downloaded from
the FEC website. Please refer to the instruction manual for the Devicenet configuration software concerning
the appropriate method for using the EDS file.
●Module Pin Configuration
No. Signal
Wire
Color Description
1 V- Black Power cable - side
2 CAL L Blue Communication data Low
side
3 SHIELD - Cable Shield
4 CAL H White Communication data High
5 V+ Red Power cable + side
Manufacturer: Phoenix Contact
Type: Connector plug
Model: MSTB 2.5/5-ST-5.08 AU M
Applicable wire size: AWG 14 to 23 or 0.25mm
2
to 2.5mm
2
* The connector is included with the equipment.
(To be wired by customer)
* The cable is not included with the equipment. Please prepare a LAN cable of Category 5e or higher on
your own equipment. Please prepare these on your own.
･
･･
･ Be sure to connect the cable with all power turned OFF.
Caution
1 2 3 4 5

Devicenet Fieldbus Expansion Unit
PAGE 6
●List of LED Indications
The module LEDs indicate the states of the nodes of the AFC3000 DeviceNet interface and the
network state.
LED Color State Details
A
Network
Status
LED
OFF Off Offline Offline or power is not supplied.
Green
Lit up Online Communicating normally.
Flash Connection not
established Although online, connection is not established.
Red
Lit up Error A critical error has occurred.
Flash Connection timeout A connection timeout has occurred once or more.
Red/
Green Lit up Repeated Test mode
B
Module
Status
LED
OFF Off Power OFF Power is not supplied.
Green
Lit up Online Normal state
Flash Connection not
established
Due to incomplete configuration or connection failure,
the device must be re-recognized.
Red
Lit up Error A critical error has occurred.
Flash Error A recoverable error has occurred.
Red/
Green Lit up Repeated Test mode
A : Network
Status LED
B : Module
Status LED

Devicenet Fieldbus Expansion Unit
PAGE 7
I/O Signal Specifications (Devicenet)
I/O Input/Output Message Input/Output
MASTER Spindle ￫
PLC
PLC ￫ MASTER
Spindle
MASTER Spindle ￫
PLC
PLC ￫ MASTER
Spindle
Maximum
Setting
32bytes (256 points ) 12bytes (96 points ) 2048 word (4096 bytes ) 16 word (32bytes)
Standard
Setting
32bytes (256 points ) 8bytes (64 points ) 2048 word (4096 bytes ) 16 word (32bytes)
●
●●
●AFC3000 Devicenet System Signal Specifications (PLC ￫
￫￫
￫MASTER Spindle)
･ Number of MASTER Spindle Input Points 4 words 8 bytes (256 points)
FEC Input signals (PLC Outputs) are factory set and cannot be changed.
Word No. BIT Signal Word No. BIT Signal
No.01
0 STOP
No.03
0 SEQ SELECT No.17
1 RESET 1 SEQ SELECT No.18
2 REVERSE 2 SEQ SELECT No.19
3 START 3 SEQ SELECT No.20
4 SEQ SELECT BIT 0 4 SEQ SELECT No.21
5 SEQ SELECT BIT 1 5 SEQ SELECT No.22
6 SEQ SELECT BIT 2 6 SEQ SELECT No.23
7 SEQ SELECT BIT 3 7 SEQ SELECT No.24
8 SEQ SELECT BIT 4 8 SEQ SELECT No.25
9 CYCLE COUNT UP 9 SEQ SELECT No.26
10 CYCLE COUNT CLEAR 10 SEQ SELECT No.27
11 SEQ SELECT No. ENABLE 11 SEQ SELECT No.28
12 INPORT 1 12 SEQ SELECT No.29
13 INPORT 2 13 SEQ SELECT No.30
14 INPORT 3 14 SEQ SELECT No.31
15 INPORT 4 15 SEQ SELECT No.32
No.02
0 SEQ SELECT No.1
No.04
0 BYPASS SPDL No.1
1 SEQ SELECT No.2 1 BYPASS SPDL No.2
2 SEQ SELECT No.3 2 BYPASS SPDL No.3
3 SEQ SELECT No.4 3 BYPASS SPDL No.4
4 SEQ SELECT No.5 4 BYPASS SPDL No.5
5 SEQ SELECT No.6 5 BYPASS SPDL No.6
6 SEQ SELECT No.7 6 BYPASS SPDL No.7
7 SEQ SELECT No.8 7 BYPASS SPDL No.8
8 SEQ SELECT No.9 8 BYPASS SPDL No.9
9 SEQ SELECT No.10 9 BYPASS SPDL No.10
10 SEQ SELECT No.11 10 ID DATA CLEAR
11 SEQ SELECT No.12 11 ID SELECT ENABLE
12 SEQ SELECT No.13 12
13 SEQ SELECT No.14 13
14 SEQ SELECT No.15 14
15 SEQ SELECT No.16 15

Devicenet Fieldbus Expansion Unit
PAGE 8
Word No. BIT Signal Word No. BIT Signal
No.05
0 BYPASS SPDL No.11
No.06
0 BYPASS SPDL No.27
1 BYPASS SPDL No.12 1 BYPASS SPDL No.28
2 BYPASS SPDL No.13 2 BYPASS SPDL No.29
3 BYPASS SPDL No.14 3 BYPASS SPDL No.30
4 BYPASS SPDL No.15 4 BYPASS SPDL No.31
5 BYPASS SPDL No.16 5 BYPASS SPDL No.32
6 BYPASS SPDL No.17 6
7 BYPASS SPDL No.18 7
8 BYPASS SPDL No.19 8
9 BYPASS SPDL No.20 9
10 BYPASS SPDL No.21 10
11 BYPASS SPDL No.22 11
12 BYPASS SPDL No.23 12
13 BYPASS SPDL No.24 13
14 BYPASS SPDL No.25 14
15 BYPASS SPDL No.26 15
* The word No. at the PLC side differs according to the setting of the node address, etc., so please be sure
to confirm before using. Please refer to the AFC3000 Operation Manual, Section 5-3-2 and 5-3-3 for
description of the respective signals.
The allocation of the input signals is fixed (cannot be changed).
The unused area of the inputs is also secured
(and cannot be used by other
devices).
Be careful of the following points when using the BYPASS No. # (1 to 32) signals.
If a certain
Unit is to be put in the BYPASS mode, set the corresponding signal
among the BYPASS No. # (1 to 32) signals to “ON” with the START signal of the Unit
being in the “OFF” state and the BUSY signal of the MASTER Spindle
for PC
communication and I/O (PLC) control being in the “OFF” state.
When fastening is executed with any of the spindle
BYPASS No. # (1 to 32) signals
in the “ON” state, the fastening judgment of th
at Unit will be ignored as if it does not
exist.
Also, when any of the BYPASS No. # (1 to 32) s
ignals is set to “ON” with the BUSY
of the MASTER Spindle
being in the “ON” state, the sequence judgment may result
in REJECT.
Caution
Cautio
n

Devicenet Fieldbus Expansion Unit
PAGE 9
●AFC3000 Devicenet System Signal Specifications (MASTER Spindle ￫
￫￫
￫PLC)
･ Number of MASTER Spindle Output Points 32 bytes (256 bits)
The table below is an example of the Output mapping using Ethernet I/P. Output bits (256) are
allowed to be user-programmed using the AFC3000 User Console Software.
The allocation of the signals can be set on any bit/pin through the “PLC Output Layout” setting function
of the AFC3000 Software.
Please refer to “5-3-4 PLC Output Layout” of the <<AFC3000 Operation Manual>> for list of available
output signals (Master and individual spindle signals)
EXAMPLE ONLY: Actual signal placement may vary upon user configuration
Word No. BIT Signal Word No. BIT Signal
Output word
No. 1
Output
Signal
Setting
Example
0 TOTAL REJECT
Output word
No. 3
Output
Signal
Setting
Example
0 SEQ No.17 SELECTED
1 TOTAL ACCEPT 1 SEQ No.18 SELECTED
2 TOTAL ABNORMAL 2 SEQ No.19 SELECTED
3 TOTAL READY 3 SEQ No.20 SELECTED
4 TOTAL BUSY 4 SEQ No.21 SELECTED
5 END 5 SEQ No.22 SELECTED
6 SEQ SELECT BIT 0 6 SEQ No.23 SELECTED
7 SEQ SELECT BIT 1 7 SEQ No.24 SELECTED
8 SEQ SELECT BIT 2 8 SEQ No.25 SELECTED
9 SEQ SELECT BIT 3 9 SEQ No.26 SELECTED
10 SEQ SELECT BIT 4 10 SEQ No.27 SELECTED
11 SPINDLE IN BYPASS 11 SEQ No.28 SELECTED
12 DATA AVAILABLE 12 SEQ No.29 SELECTED
13 CURRENT WARNING 13 SEQ No.30 SELECTED
14 CAL WARNING 14 SEQ No.31 SELECTED
15
ZERO LEVEL WARNING
15 SEQ No.32 SELECTED
Output word
No. 2
Output
Signal
Setting
Example
0 SEQ No.1 SELECTED
Output word
No. 4
Output
Signal
Setting
Example
0 REJECT No.1
1 SEQ No.2 SELECTED 1 ACCEPT No.1
2 SEQ No.3 SELECTED 2 ABNORMAL No.1
3 SEQ No.4 SELECTED 3 BYPASS No.1
4 SEQ No.5 SELECTED 4 REJECT No.2
5 SEQ No.6 SELECTED 5 ACCEPT No.2
6 SEQ No.7 SELECTED 6 ABNORMAL No.2
7 SEQ No.8 SELECTED 7 BYPASS No.2
8 SEQ No.9 SELECTED 8 REJECT No.3
9 SEQ No.10 SELECTED 9 ACCEPT No.3
10 SEQ No.11 SELECTED 10 ABNORMAL No.3
11 SEQ No.12 SELECTED 11 BYPASS No3
12 SEQ No.13 SELECTED 12 REJECT No.4
13 SEQ No.14 SELECTED 13 ACCEPT No.4
14 SEQ No.15 SELECTED 14 ABNORMAL No.4
15 SEQ No.16 SELECTED 15 BYPASS No.4

Devicenet Fieldbus Expansion Unit
PAGE 10
Word No. BIT Signal Word No. BIT Signal
Output word
No. 5
Output
Signal
Setting
Example
0 REJECT No.5
Output word
No. 7
Output
Signal
Setting
Example
0 RUN REV HI REJ No.5
1 ACCEPT No.5 1 RUN REV LO REJ No.5
2 ABNORMAL No.5 2
LO CUR LIMIT WARNING No.5
3 READY No.5 3
HI CUR LIMIT WARNING No.5
4 BUSY No.5 4
CURRENT WARNING No.5
5 BYPASS No.5 5
CAL VOLTAGE WARNING No.5
6 TORQUE HOLD No.5 6
ZERO VOLT WARNING No.5
7 PAR SEL (BIT0) No.5 7
JUDGE COMBO (BIT1) No.5
8 PAR SEL (BIT1) No.5 8
JUDGE COMBO (BIT2) No.5
9 PAR SEL (BIT2) No.5 9
JUDGE COMBO (BIT3) No.5
10 PAR SEL (BIT3) No.5 10
JUDGE COMBO (BIT4) No.5
11 PAR SEL (BIT4) No.5 11
JUDGE COMBO (BIT5) No.5
12 TORQUE HI REJ No.5 12
JUDGE COMBO (BIT6) No.5
13 TORQUE LO REJ No.5 13
JUDGE COMBO (BIT7) No.5
14 FTQ HI REJ No.5 14
JUDGE COMBO (BIT8) No.5
15 FTQ LO REJ No.5 15
Output word
No. 6
Output
Signal
Setting
Example
0 SNUG TQ HI REJ No.5
Output word
No. 8
Thru
No. 16
Output
Signal
Setting
Example
0
1 TQ INHIBIT HI REJ No.5 1
2 F ANGLE HI REJ No.5 2
3 F ANGLE LO REJ No.5 3
4 DIFF + ANG REJ No.5 4
5 DIFF – ANG REJ No.5 5
6 RATE 1 HI REJ No.5 6
7 RATE 1 LO REJ No.5 7
8 RATE 2 HI REJ No.5 8
9 RATE 2 LO REJ No.5 9
10 RATE 3 HI REJ No.5 10
11 RATE 3 LO REJ No.5 11
12 1
ST
TIME HI REJ No.5 12
13 1
ST
TIME LO REJ No.5 13
14 2
ND
TIME HI REJ No.5 14
15 2
ND
TIME LO REJ No.5 15
The example above (output word 5-7) shows an example of all available signals for each spindle.
While normally not all signals are used, any of the signals (for each spindle) can be preset
(programmed using the AFC3000 software) to any output bit.
* The word No. at the PLC input side differs according to the setting of the node address, etc., so please be
sure to confirm before using. Please refer to the AFC3000 Operation Manual, Section 5-3-2 and 5-3-3 for
description of the respective signals.
The unused area of Word 01 to 16 is also secured.
Caution

Devicenet Fieldbus Expansion Unit
PAGE 11
Fieldbus Setting (Devicenet)
The fieldbus settings are set in the “Fieldbus Setting” menu of the AFC3000 User Console. The following
setting window is displayed when “Multi” ￫ “Fieldbus Setting” is selected at the menu bar.
In the Bus Type Select/communication window, selection of the fieldbus type, uploading, downloading,
and verification of fieldbus settings with respect to the Unit, and browsing and saving of fieldbus settings
with respect to the PC can be performed.
-
The standard set values are set as the factory settings in the
Unit. Do not change the settings unless there is a special
reason.
- Be sure to perform backup before changing the fieldbus
settings of the Unit.
●Bus Type Select: The type of bus is selected from the list. Also, when ”Upload” is executed, the bus
type is judged automatically and reflected in the selection part.
●Configuration File
･ Browse: A fieldbus configuration file (*.nrfcf) is read from the PC.
･ Save: A fieldbus configuration file (*.nrfcf) is saved in the PC.
●Upload: The fieldbus settings are read from the MASTER Spindle for PC communication
and I/O (PLC) control.
●Download: The fieldbus settings are written into the MASTER Spindle for PC communication
and I/O (PLC) control. (Re-activate the control power after writing.)
●Verify: The fieldbus settings of the MASTER Spindle for PC communication and I/O
(PLC) control and the fieldbus settings in the User Console are compared.
Caution

Devicenet Fieldbus Expansion Unit
PAGE 12
In the Devicenet screen (of the AFC3000 Software), setting of the Devicenet interface is performed. The
network settings, the I/O size, and the message size can be changed.
●Default (the settings are set to the factory settings when this is selected)
･ Node Address: 0
･ I/O Setting Data Length [PLC to MASTER Spindle]: 8 bytes [64 bits]
･ I/O Setting Data Length [MASTER Spindle to PLC]: 32 bytes [256 bits]
･ Message Data Length [PLC to MASTER Spindle]: 32 bytes
･ Message Data Length [MASTER Spindle to PLC]: 4096 bytes
* The number of message block bytes is fixed at 250 bytes.
● Communication Speed
Setting range: 156kbps, 250kbps, 500kbps
● Node Address
Setting range: 0 to 63
● I/O setting
･ Data Length [PLC to MASTER Spindle]
Setting range: 2 bytes [16 bits] to 12 bytes [96 bits]
･ Data Length [MASTER Spindle to PLC]
Setting range: 2 bytes [16 bits] to 32 bytes [256 bits]
● The Number of Message Bytes Settings
･ Data Length [PLC to MASTER Spindle]
Setting range: 0 byte [0 bit] to 32 bytes
･ Data Length [MASTER Spindle to PLC]
Setting range: 0 byte [0 bit] to 4096 bytes
Note: Power must be cycled if any of this configuration is changed and downloaded to the Master
controller

Devicenet Fieldbus Expansion Unit
PAGE 13
Fieldbus Message Setting (MASTER Spindle ￫
￫￫
￫PLC)
The message information output from the MASTER Spindle for PC communication and I/O (PLC) control
is set in the AFC3000 User Console software. The maximum size of the message output that can be
handled is 4096 bytes.
The output order of the message data is: “Multi Format Data” ￫ “Spindle format data of Spdl. No. 1” ￫
“Spindle format data of Spdl. No. 2” ￫ ･･･ ￫ “Spindle format data of Spdl. No. 32.”
The message output format is selectable (in the AFC3000 Software) to output either BCD format or
ASCII format, both examples are listed below.
Please contact the PLC manufacturer regarding the setting at the PLC side.
●Multi Format Output Items (BCD Format)
Output
Items
Number
of Bytes
Fastening
Data
Multi Format
LSB (1word) PLC Input Data MSB (16word)
Date 4 2013
／ 5 ／
28 20 13 5 28 - - -
~
-
Time 4 12:34:56 12 34 56 00 - - - -
ID *1 32 ABCDEF A B C D E F NUL NUL
SEQ No.
(1 to 32) 2 2 00 02 - - - - - -
SEQ
Judgment
*2
2
REJECT 00 01 - - - - - -
ACCEPT 00 02 - - - - - -
ABNORMAL 00 04 - - - - - -
STOP 00 08 - - - - - -
RESET
STOP 00 10 - - - - - -
BYPASS 00 20 - - - - - -
START OFF 00 40 - - - - - -
IN CYCLE 00 80 - - - - - -
SEQ
Cycle
Count
4 123456 00 12 34 56 - - - -
*1: The ID is fixed at 32 bytes (16 words) and is output in ASCII format. NULL letters are set as unset
values.
*2: Please refer to AFC3000 Operation Manual, “Sequence Judgment” regarding the details of SEQ
Judgment.
･
･･
･ Do not use the following characters when inputting the ID data.
“
““
“ ∖
∖∖
∖”: backslash (yen mark), “/”: slash,
“
““
“ :”: colon, “*”: asterisk, “?”: question mark,
“””
“””“””
“”” : double quotation, “<” “>”: inequality signs, “|”: pipe sign
Caution

Devicenet Fieldbus Expansion Unit
PAGE 14
●Multi Format Output Items (ASCII Format)
Output
Items
Number
of Bytes
Fastening
Data
Multi Format
PLC Input Data “Letter String”
Date 10 2013
／ 5 ／ 28 2 0 1 3
／ 0 5 ／ 2 8
～
Time 8 12:34:56 1 2
：
3 4
：
5 6
ID*1 32 ABCDEF A B C
D E F NUL NUL NUL NUL NUL
SEQ No.
(1 to 32) 2 2
]
2
SEQ
Judgment
*2, *3
4
REJECT R E J
]
ACCEPT A C C
]
ABNORMAL A B N
]
STOP S T O P
RESET STOP R S T
]
BYPASS B Y P
]
START OFF S O
F F
IN CYCLE I N
C Y
SEQ
Cycle
Count
8 123456
]
]
1 2 3 4 5 6
*1: The number of output bytes of the ID is fixed at 32 bytes (16 words). NULL letters are set as unset
values.
*2: Please refer to AFC3000 Operation Manual, “Sequence Judgment” regarding the details of SEQ
Judgment.
*3: ␣ (20H) is the ASCII code for (space).
･
･･
･ Do not use the following characters when inputting the ID data.
“
““
“ ∖
∖∖
∖”: backslash (yen mark), “/”: slash,
“:”: colon, “*”: asterisk, “?”: question mark,
“””
“””“””
“”” : double quotation, “<” “>”: inequality signs, “|”: pipe sign
Caution

Devicenet Fieldbus Expansion Unit
PAGE 15
● Spindle Format Output Items (BCD Format)
Output Items Number of
Bytes
Fastening
Data
Spindle format
LSB (1word) MSB (2 word)
Spindle No. (1 to 32) 2 1 00 01 - -
PAR No. (1 to 32) 2 2 00 02 - -
Spindle Judgment*1 4
① ② ③ ④
Spindle Cycle Count (8
digits) 4 123456 00 12 34 56
TOOL Cycle Count (8 digits) 4 12345678 12 34 56 78
Peak Torque*2 4 12.34 00 12 34 02
Final Torque*2 4 12.34 00 12 34 02
Snug Torque*2 4 5.67 00 05 67 02
1st Peak Torque*2 4 12.34 00 12 34 02
2nd Peak Torque*2 4 12.34 00 12 34 02
Final Angle*2 4 123.4 00 12 34 01
Differential Angle*2 4 -12.3 00 01 23 11
Rate 1*2 4 1.234 00 12 34 03
Rate 1 Increment Torque*2 4 12.34 00 12 34 02
Rate 1 Increment Angle*2 4 123.4 00 12 34 01
Rate 2*2 4 -0.123 00 01 23 13
Rate 2 Increment Torque*2 4 12.34 00 12 34 02
Rate 2 Increment Angle*2 4 123.4 00 12 34 01
Rate 3*2 4 0.123 00 01 23 03
Rate 3 Increment Torque*2 4 12.34 00 12 34 02
Rate 3 Increment Angle*2 4 123.4 00 12 34 01
1st Time*2 4 123.456 12 34 56 03
2nd Time*2 4 123.456 12 34 56 03
Cycle Time*2 4 654.321 65 43 21 03
Peak Current*2 4 12.3 00 01 23 01
Angle at Peak Torque*2 4 123.4 00 12 34 01
Rundown Revolutions*2 4 12.34 00 12 34 02
ZERO Voltage*2 4 -0.123 00 12 34 13
CAL Voltage*2 4 3.512 00 35 12 03
Spindle Cycle Count (4
digits)*3 2 123456 01 23 - -
TOOL Cycle Count (4
digits)*3 2 12345678 23 45 - -
Load rate 2 20 00 20
*1: In regard to the Spindle Judgment, “Judgment Data 1” is output as ① , “Judgment Data 2” is output
as ② , “Error Data” is output as ③ , and “1st Reject Item” is output as ④ . The values output as ① , ② ,
and ③ are respectively set by bit allocation from “Fieldbus Message Setting” of the AFC3000 User
Console.
Note: shaded area described on next page

Devicenet Fieldbus Expansion Unit
PAGE 16
*2: With each of the output items (besides “Spindle No.,” “Parameter No.,” “Spindle Judgment,”
“Spindle Cycle Count (8 digits • 4 digits),” “Tool Cycle Count (8 digits • 4 digits),” and “Load
rate”), the results are output in the order of: indication up to a maximum of 6 digits (without the
decimal point) in 2 words (4 bytes), sign, and number of digits to the right of the decimal point.
12 34 56 0 2
①②
① Sign ② Number of Digits to the right of the Decimal Point
Indication Details Indication Details
0 + value
0 No digits right of decimal point
1 - value 1 1 digit right of the decimal point
2 2 digits right of the decimal point
3 3 digits right of the decimal point
4 4 digits right of the decimal point
5 5 digits right of the decimal point
*3: With each of “Spindle Cycle Count (4 digits)” and “Tool Cycle Count (4 digits),” numerical values of
the millions, hundred thousands, ten thousands, and thousands places are output as 4-digit BCD
data. Once the cycle count reaches 9,999,999 (99 99BCD), the next number (10,000,000) is output
as (00 00BCD).

Devicenet Fieldbus Expansion Unit
PAGE 17
●Spindle Format Output Items (ASCII Format)
Output Items Number
of Bytes
Fastening
Data
Spindle format
1 word 2 word 3 word 4 word 5 word
Spindle No. (1 to 32)*1
2 1
]
1
PAR No. (1 to 32)
2 2
]
2
Spindle Judgment*2
4
① ② ③ ④
Spindle Cycle Count (8
digits)
8 123456
]
]
1 2 3 4 5 6
TOOL Cycle Count (8
digits)
8 1234567
8 1
2 3 4 5 6 7 8
Peak Torque*3
8 12.34
]
1 2 . 3 4
Judgment Occurrence
Final Torque*3
8 12.34
]
1 2 . 3 4
Judgment Occurrence
Snug Torque*3
8 5.67
]
]
5 . 6 7
Judgment Occurrence
1st Peak Torque
6 12.34
]
1 2 . 3 4
2nd Peak Torque
6 12.34
]
1 2 . 3 4
Final Angle*3
8 123.4
]
1 2 3
．
4
Judgment Occurrence
Differential Angle*3
8 -12.3 -
]
1 2
．
3
Judgment Occurrence
Rate 1*3
10 1.234
]
]
1 . 2 3 4
Judgment Occurrence
]
Rate 1 Increment Torque
6 12.34
]
1 2 . 3 4
Rate 1 Increment Angle
6 123.4
]
1 2 3
．
4
Rate 2*3
10 -0.123 -
]
0 . 1 2 3
Judgment Occurrence
]
Rate 2 Increment Torque
6 12.34
]
1 2 . 3 4
Rate 2 Increment Angle
6 123.4
]
1 2 3
．
4
Rate 3*3
10 0.123
]
]
0 . 1 2 3
Judgment Occurrence
]
Rate 3 Increment Torque
6 12.34
]
1 2 . 3 4
Rate 3 Increment Angle
6 123.4
]
1 2 3
．
4
1st Time*3
10 123.456 1 2 3 . 4 5 6
Judgment Occurrence
]
2nd Time*3
10 123.456 1 2 3 . 4 5 6
Judgment Occurrence
]
Cycle Time*3
8 654.321 6 5 4 . 3 2 1
]
Peak Current*3
10 12.3
]
]
]
]
1 2
． 3
Warning
]
Angle at Peak Torque
6 123.4
]
1 2 3
．
4
Rundown Revolutions*3
8 12.34 1 2
．
3 4
Judgment Occurrence
]
ZERO Voltage
6 -0.123 - 0
．
1 2 3
CAL Voltage
6 3.512
]
3
．
5 1 2
Spindle Cycle Count (4
digits)*4
4 123456
]
1 2 3
TOOL Cycle Count (4
digits)*4
4 1234567
8 2
3 4 5
Load rate
4 20
]
]
2 0
*1: (20H) is the space code (space).
*2: In regard to the Spindle Judgment, “Judgment Data 1” is output as ① , “Judgment Data 2” is output as
② , “Error Data” is output as ③ , and “1st Reject Item” is output as ④ . The values output as ① , ② ,
and ③ are respectively set by bit allocation from “Fieldbus Message Setting” of the AFC3000 User
Console.

Devicenet Fieldbus Expansion Unit
PAGE 18
*3: With each of the output items for which there are set values of high and low limits, the results are
output in the order of: sign, result indication (including the decimal point), judgment code, and 1st
Reject (failure) item. Also with items besides the differential angle and rates 1 to 3, ① is not output,
and for the peak current, ③ is not output.
‘
‘‘
‘-
--
- 123.5
123.5123.5
123.5L
LL
L X
XX
X’
’’
’
① ②③
① Sign ② Judgment Code
Indication Details
Indication Details
Space (20H) + value
Space (20H) Within high and low limit, no warning (peak
current)
- (2DH) - value
H (48H) Outside high limit, high limit warning (peak
current)
L (4CH) Outside low limit, low limit warning (peak
current)
③ 1st Reject Item
Indication Details
X (58H) 1st Reject item
Space (20H) Reject item besides the 1st
Reject
*4: With each of “Spindle Cycle Count (4 digits)” and “Tool Cycle Count (4 digits),” numerical values of
the millions, hundred thousands, ten thousands, and thousands places are output as 4-digit BCD
data. Once the cycle count reaches 9,999,999 (99 99BCD), the next number (10,000,000) is output
as (00 00BCD).

Devicenet Fieldbus Expansion Unit
PAGE 19
●Judgment Data 1 and 2 Items (in common with BCD and ASCII)
The Judgment data and the Abnormal data of the operation results are set by bit allocation. In regard
to the setting method, please refer to “Fieldbus Message Setting” in the <<AFC3000 User Console
Instruction Manual>>.
Classification
Item Details
Logic - Message information to be output by a combination of OR and AND is set.
Spindle
Judgment
REJECT This is output when a fastening result falls outside a judgment range.
ACCEPT This is output when fastening ends with the fastening results being within the
judgment ranges.
ABNORMAL This is output when an error occurs in the system or during the fastening
operation.
BYPASS This is output when the BYPASS signal is set to “ON” at the start of fastening
or during the fastening process.
STOP This is output when the STOP signal is set to “OFF” at the start of fastening or
during the fastening process.
RESET STOP This is output when the RESET signal is set to “ON” at the start of fastening or
during the fastening process.
START OFF This is output when the START signal is set to “OFF” during the fastening
operation with “Deadman” being set as the start method in the sequence setup.
Fastening
Reject Items
Torque Reject
Peak torque low limit Reject/peak torque high limit Reject
Final torque low limit Reject/final torque high limit Reject
Snug torque high limit Reject
Start torque inhibit high limit Reject
Angle Reject Final angle low limit Reject/final angle high limit Reject
Differential - angle Reject/Differential + angle Reject
Rate Reject
Rate 1 low limit Reject/Rate 1 high limit Reject
Rate 2 low limit Reject/Rate 2 high limit Reject
Rate 3 low limit Reject/Rate 3 high limit Reject
Time Reject 1st time low limit Reject/1st time high limit Reject
2nd time low limit Reject/2nd time high limit Reject
Rundown
Revolutions Rundown revolution high limit Reject/rundown revolution low limit Reject
Current Value
Warnings Low current value limit warning/high current value limit warning
Auxiliary
Information
Signal
Judgment
Combination
Bits 1 to 8
Allows the configuration of multiple REJECT items to be combined onto single
outputs (8 combination outputs available). The configuration of these signals is
set using the AFC3000 Software (Fieldbus Message Setup Screen).
● Abnormal Data Items (in common with BCD and ASCII)
Abnormal State No. Details
Abnormal State 1 Torque transducer error
Abnormal State 3 Preamplifier error
Abnormal State 4 System memory error
Abnormal State 5 Servo apply error
Abnormal State 6 Servo type error
Abnormal State 8 Servo amplifier error
Abnormal State 9 Setting data error
Abnormal State 10 Multi signal error

Devicenet Fieldbus Expansion Unit
PAGE 20
●1st Reject (Failure) Item (in common with BCD and ASCII)
Identifies the reason or cause for a fastening that is stopped / interrupted BEFORE reaching the target
torque (or angle) due to a Reject (outside of the programmed limits). (Some programmed limits can cause
the fastening process to stop due to a Reject prior to fastening completion)
Example: A cycle run with a missing fastener will cause a ‘1
ST
Time High Limit Reject’. A fastener that
reached the Final Angle High Limit setting before reaching Standard Torque will cause a ‘Final Angle High
Limit reject’.
Note: If the fastening reaches the end of the fastening cycle and rejects, no data will be reported in
this data item.
The BCD output format data is shown below for each type of reject item.
Item Output Format (BCD Format)
No REJECT 00
Peak torque high limit REJECT 01
Final torque high limit REJECT 03
Final angle high limit REJECT
05
Rate 1 high limit REJECT
09
Rate 1 low limit REJECT
10
Rate 2 high limit REJECT
11
Rate 2 low limit REJECT 12
Rate 3 high limit REJECT 13
Rate 3 low limit REJECT 14
1st time high limit REJECT
15
2nd time high limit REJECT
17
Rundown revolution high limit
REJECT
19
Snug torque high limit REJECT
21
Start torque inhibit high limit
REJECT
22