Rexroth Indramat DURADRIVE SYSTEM200 Technical manual

Project Planning Manual
DOK-CONTRL-MTS-R0*.2G2-PR01-EN-P
SYSTEM200
RECO PLC
ISP200-R/G2

About this Documentation RECO PLC ISP200-R/G2
DOK-CONTRL-MTS-R0*.2G2-PR01-EN-P
RECO PLC
ISP200-R/G2
Project Planning Manual
DOK-CONTRL-MTS-R0*.2G2-PR01-EN-P
Document Number: 120-0400-B388-01/EN
This documentation decribes how to configure, mount and commission
the ISP200-R.
Description Release
Date Notes
120-0400-B388-01/EN 12/02 First Edition
2002 Rexroth Indramat GmbH
Copying this document, giving it to others and the use or communication
of the contents thereof without express authority, are forbidden. Offenders
are liable for the payment of damages. All rights are reserved in the event
of the grant of a patent or the registration of a utility model or design
(DIN 34-1).
The specified data is for product description purposes only and may not
be deemed to be guaranteed unless expressly confirmed in the contract.
All rights are reserved with respect to the content of this documentation
and the availability of the product.
Rexroth Indramat GmbH
Bgm.-Dr.-Nebel-Str. 2 •D-97816 Lohr a. Main
Telephone [phone] •Tx 68 94 21 •Fax [phone]
http://www.boschrexroth.de/
Dept. BRC/EPY (NH)
This document has been printed on chlorine-free bleached paper.
Title
Type of Documentation
Document Typecode
Internal File Reference
Purpose of Documentation
Record of Revisions
Copyright
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Published by
Note

RECO PLC ISP200-R/G2 Contents I
DOK-CONTRL-MTS-R0*.2G2-PR01-EN-P
Contents
1 RECO PLC ISP200-R 1-1
1.1 Front View MTS-R01.2 and MTS-R02.2........................................................................................1-1
1.2 Brief Description of the ISP200-R..................................................................................................1-2
2 Important Directions for Use 2-1
2.1 Appropriate Use .............................................................................................................................2-1
Introduction ..............................................................................................................................2-1
Areas of Use and Application...................................................................................................2-2
2.2 Inappropriate Use...........................................................................................................................2-2
3 Safety Instructions for Electric Drives and Controls 3-1
3.1 Introduction.....................................................................................................................................3-1
3.2 Explanations...................................................................................................................................3-1
3.3 Hazards by Improper Use..............................................................................................................3-2
3.4 General Information .......................................................................................................................3-3
3.5 Protection Against Contact with Electrical Parts............................................................................3-4
3.6 Protection Against Electric Shock by Protective Low Voltage (PELV)...........................................3-5
3.7 Protection Against Dangerous Movements....................................................................................3-5
3.8 Protection Against Magnetic and Electromagnetic Fields During Operation and Mounting..........3-7
3.9 Protection Against Contact with Hot Parts.....................................................................................3-8
3.10 Protection During Handling and Mounting.....................................................................................3-8
3.11 Battery Safety.................................................................................................................................3-9
3.12 Protection Against Pressurized Systems.......................................................................................3-9
4 Technical Data 4-1
4.1 General Features...........................................................................................................................4-1
4.2 Supply Voltage...............................................................................................................................4-1
4.3 I/O Bus Supply by the Control........................................................................................................4-1
4.4 Derating of the I/O Bus Supply.......................................................................................................4-1
4.5 EMC ...............................................................................................................................................4-2
4.6 Interfaces .......................................................................................................................................4-2
4.7 Dimensions ....................................................................................................................................4-3
MTS-R01.2 and MTS-R02.2....................................................................................................4-3
Installation Sizes of the RMB02.2-02 Module Carrier..............................................................4-4
Installation Sizes of the RMB02.2-04 Module Carrier..............................................................4-5

II Contents RECO PLC ISP200-R/G2
DOK-CONTRL-MTS-R0*.2G2-PR01-EN-P
5 Communication 5-1
5.1 Parameterization of the PROG Interface.......................................................................................5-1
5.2 Parameterization of the COM Interface .........................................................................................5-2
5.3 BT Bus............................................................................................................................................5-2
Addressing...............................................................................................................................5-3
6Startup 6-1
6.1 Slot Addressing of the Module Carriers.........................................................................................6-1
6.2 Installation Instructions...................................................................................................................6-2
Installation of Module Carriers.................................................................................................6-2
Arrangement of Module Carriers .............................................................................................6-2
Installation of Modules.............................................................................................................6-3
Grounding ................................................................................................................................6-4
6.3 Connection of Supply Voltage and Watchdog ...............................................................................6-5
6.4 RecoBus in the PLC Memory.........................................................................................................6-6
6.5 RecoBus Diagnosis........................................................................................................................6-7
Error Detection by the User .....................................................................................................6-8
External Voltage Monitoring.....................................................................................................6-9
Example of an External Power Failure ....................................................................................6-9
6.6 Status Information and Error Diagnosis.......................................................................................6-10
Indication of Operating States................................................................................................6-10
Indication of Errors.................................................................................................................6-10
6.7 Battery..........................................................................................................................................6-11
6.8 Interface Assignment ...................................................................................................................6-11
7 RECO PLC MTS-R01.2 7-1
7.1 Brief Description.............................................................................................................................7-1
7.2 Application Example.......................................................................................................................7-2
7.3 Type Code......................................................................................................................................7-3
8 RECO PLC MTS-R02.2 8-1
8.1 Brief Description.............................................................................................................................8-1
8.2 Application Example.......................................................................................................................8-2
8.3 Type Code......................................................................................................................................8-3
9 INTERBUS Master Connection 9-1
9.1 Brief Description.............................................................................................................................9-1
9.2 Setting of the I/O Address..............................................................................................................9-2
9.3 Technical Data ...............................................................................................................................9-2
9.4 Interface Assignment .....................................................................................................................9-3

RECO PLC ISP200-R/G2 Contents III
DOK-CONTRL-MTS-R0*.2G2-PR01-EN-P
10 PROFIBUS DP Connection 10-1
10.1 Brief Description of Master and Slave Connection ......................................................................10-1
10.2 Setting the I/O Addresses............................................................................................................10-2
10.3 Status and Diagnosis Information................................................................................................10-3
10.4 Technical Data .............................................................................................................................10-3
10.5 Interface Assignment ...................................................................................................................10-4
11 DeviceNet Master Connection 11-1
11.1 Brief Description...........................................................................................................................11-1
11.2 Setting of the I/O Address............................................................................................................11-2
11.3 Status and Diagnostic Displays ...................................................................................................11-3
11.4 Technical Data .............................................................................................................................11-3
11.5 Interface Assignment ...................................................................................................................11-4
12 Serial Interfaces 12-1
12.1 Brief Description...........................................................................................................................12-1
12.2 Address and Interrupt Settings ....................................................................................................12-2
12.3 Function Blocks............................................................................................................................12-2
12.4 Technical Data .............................................................................................................................12-3
12.5 Interface Assignment ...................................................................................................................12-3
13 Networking 13-1
13.1 Networking via the PROG and COM Interfaces ..........................................................................13-1
13.2 ISP200-R in Connection with the BTV20/30................................................................................13-2
14 Connection of Operator Terminals 14-1
14.1 Applications with the BTV04/05/06 ..............................................................................................14-1
14.2 Applications with the BTC06........................................................................................................14-3
15 Accessories 15-1
15.1 Selection List of Connectors and Ready-Made Cables ...............................................................15-1
15.2 Labeling of I/O Modules...............................................................................................................15-4
16 List of Figures 16-1
17 Service & Support 17-1
17.1 Helpdesk ......................................................................................................................................17-1
17.2 Service-Hotline.............................................................................................................................17-1
17.3 Internet.........................................................................................................................................17-1
17.4 Vor der Kontaktaufnahme... - Before contacting us.....................................................................17-1
17.5 Kundenbetreuungsstellen - Sales & Service Facilities ................................................................17-2

IV Contents RECO PLC ISP200-R/G2
DOK-CONTRL-MTS-R0*.2G2-PR01-EN-P

RECO PLC ISP200-R/G2 RECO PLC ISP200-R 1-1
DOK-CONTRL-MTS-R0*.2G2-PR01-EN-P
1 RECO PLC ISP200-R
1.1 Front View MTS-R01.2 and MTS-R02.2
IBS-
MASTER
X64
X60
0
5
1
6
2
7
3
8
4
9
0
5
1
6
2
7
3
8
4
9
MTS-R01.2
RESET
H1
PROG
U1
X16
COM
1
2
3
4
5
6
X1
+24V
0V
NC
WD
DEVICE-NO
X10
RECO
8
NC
MTS-R_Kurz.FH7
RS 422
X41
X40
RS 232C
X36
X35
IBS-
MASTER
X64
X60
0
5
1
6
2
7
3
8
4
9
0
5
1
6
2
7
3
8
4
9
DEVICE-NO
X16
X10
RESET
H1
PROG
COM
X1
+24V
0V
NC
WD
1
2
3
4
5
6
U1 U2 U3
MTS-R02.2
8
NC
RECO
MTS-R_Kurz.FH7
Fig. 1-1: MTS-R01.2 and MTS-R02.2

1-2 RECO PLC ISP200-R RECO PLC ISP200-R/G2
DOK-CONTRL-MTS-R0*.2G2-PR01-EN-P
1.2 Brief Description of the ISP200-R
The ISP200-R RECO PLC is an efficient PLC in RECO format and is
compatible with the PLC in the MTC200 control system. It can be used as
stand alone PLC or, in connection with an MTC-R, as slave PLC. The
PROG interface, which can be operated in the RS232 or in the RS422
mode, allows the connection to a PC or a programming device.
Additionally, the RS485 mode allows to operate several ISP200-R or
MTC200-R controls in an RS485 bus system. The PROG interface can be
parameterized via a DIP switch (see Fig. 5-1). In order to be able to
address each ISP200-R directly from the PC, each ISP200-R is assigned
its own device number ranging from 0 to 15.
The serial COM user interface (RS232), which is operated via the PLC
user program, is provided for connection of a printer, a read-write
memory, or an operator terminal, e.g. the BTV04 or BTV05. The PLC
user program can also be used to parameterize the interface for all of the
three operating modes (RS232/RS422/RS485) (see chapter 5.2).
In addition, the ISP200-R is provided with a BT (BedienTerminal =
operator terminal) bus, which can be used to operate up to 4 operator
terminals (BTM15, BTM16, BTA20, etc.). This can be achieved using
cable lengths of up to 50 m (between the INTERBUS connection and the
last user).
The ISP200-R is mounted by means of a module carrier system,
consisting of one RMB02.2-02 or one or several RMB02.2-04. The
MTS-R01.2 requires one, the MTS-R02.2 two module plug-in locations of
the module carrier. In this carrier system, up to 16 additional I/O modules
(RME02.2…, RMA02.2…, or RMC02.2…) can be operated by the
ISP200-R. In conjunction with WinPCL maximum 256 bytes inputs and
256 bytes outputs are available. For communication with the NC control
MTC200-R, which is also a part of the system, a separate internal adapter
board must additionally be connected (SUP-E01-MTC200-R or SUP-E02-
MTC200-R).
As an option, the ISP200-R can be fitted with the open fieldbus interfaces
INTERBUS, PROFIBUS DP or DeviceNet. These can be used to connect
decentralized peripheral I/O equipment, each with up to 4096 inputs and
4096 outputs. In addition, the MTS-R02 can be fitted with a serial
interface module (2 x RS232 and 2 x RS422/RS485).

RECO PLC ISP200-R/G2 Important Directions for Use 2-1
DOK-CONTRL-MTS-R0*.2G2-PR01-EN-P
2 Important Directions for Use
2.1 Appropriate Use
Introduction
Rexroth products represent state-of-the-art developments and
manufacturing. They are tested prior to delivery to ensure operating safety
and reliability.
The products may only be used in the manner that is defined as
appropriate. If they are used in an inappropriate manner, then situations
can develop that may lead to property damage or injury to personnel.
Note: The Bosch Rexroth AG, as manufacturer, is not liable for any
damages resulting from inappropriate use. In such cases, the
guarantee and the right to payment of damages resulting from
inappropriate use are forfeited. The user alone carries all
responsibility of the risks.
Before using Rexroth products, make sure that all the pre-requisites for
appropriate use of the products are satisfied:
•Personnel that in any way, shape or form uses our products must first
read and understand the relevant safety instructions and be familiar
with appropriate use.
•If the product takes the form of hardware, then they must remain in
their original state, in other words, no structural changes are
permitted. It is not permitted to decompile software products or alter
source codes.
•Do not mount damaged or faulty products or use them in operation.
•Make sure that the products have been installed in the manner
described in the relevant documentation.

2-2 Important Directions for Use RECO PLC ISP200-R/G2
DOK-CONTRL-MTS-R0*.2G2-PR01-EN-P
Areas of Use and Application
The MTS-R01.2 and the MTS-R02.2 of Rexroth are intended to be
plugged in the RECO02 module carrier system. The ISP200-R is
designed for use in the following cases:
•Stand alone PLC
•Matching control for MTC200
Note: The ISP200-R may only be used with the accessories and
parts specified in this document. If a component has not been
specifically named, then it may not be either mounted or
connected. The same applies to cables and lines.
Operation is only permitted in the specified configurations and
combinations of components using the software and firmware
as specified in the relevant function descriptions.
Before being commissioned each ISP200-R has to be programmed, so
that the PLC executes the application-specific functions.
The MTS-R01.2 and the MTS-R02.2 have been developed for use in
electric control cabinets.
Typical areas of application of the MTS-R01.2 and the MTS-R02.2 are as
follows:
•Handling and mounting systems
•Packaging and food machines
•Printing and paper processing machines
•Machine tools
The ISP200-R may only be operated under the assembly, installation and
ambient conditions as described here (temperature, system of protection,
humidity, EMC requirements, etc.) and in the position specified.
2.2 Inappropriate Use
Using the MTS-R01.2 and the MTS-R02.2 outside of the above-
referenced areas of application or under operating conditions other than
described in the document and the technical data specified is defined as
"Inappropriate use".
The ISP200-R may not be used if
•it is subject to operating conditions that do not meet the above
specified ambient conditions. This includes, for example, operation
under water, in the case of extreme temperature fluctuations or
extreme maximum temperatures or if
•the Bosch Rexroth AG has not specifically released them for that
intended purpose. Please note the specifications outlined in the
general Safety Instructions!

RECO PLC ISP200-R/G2 Safety Instructions for Electric Drives and Controls 3-1
DOK-CONTRL-MTS-R0*.2G2-PR01-EN-P
3 Safety Instructions for Electric Drives and Controls
3.1 Introduction
Read these instructions before the initial startup of the equipment in order
to eliminate the risk of bodily harm or material damage. Follow these
safety instructions at all times.
Do not attempt to install or start up this equipment without first reading all
documentation provided with the product. Read and understand these
safety instructions and all user documentation of the equipment prior to
working with the equipment at any time. If you do not have the user
documentation for your equipment, contact your local Bosch Rexroth
representative to send this documentation immediately to the person or
persons responsible for the safe operation of this equipment.
If the equipment is resold, rented or transferred or passed on to others,
then these safety instructions must be delivered with the equipment.
WARNING
Improper use of this equipment, failure to follow
the safety instructions in this document or
tampering with the product, including disabling
of safety devices, may result in material
damage, bodily harm, electric shock or even
death!
3.2 Explanations
The safety instructions describe the following degrees of hazard
seriousness in compliance with ANSI Z535. The degree of hazard
seriousness informs about the consequences resulting from non-
compliance with the safety instructions.
Warning symbol with signal
word Degree of hazard seriousness according to ANSI
DANGER
Death or severe bodily harm will occur.
WARNING
Death or severe bodily harm may occur.
CAUTION
Bodily harm or material damage may occur.
Fig. 3-1: Hazard classification (according to ANSI Z535)

3-2 Safety Instructions for Electric Drives and Controls RECO PLC ISP200-R/G2
DOK-CONTRL-MTS-R0*.2G2-PR01-EN-P
3.3 Hazards by Improper Use
DANGER
High voltage and high discharge current!
Danger to life or severe bodily harm by electric
shock!
DANGER
Dangerous movements! Danger to life, severe
bodily harm or material damage by
unintentional motor movements!
WARNING
High electrical voltage due to wrong
connections! Danger to life or bodily harm by
electric shock!
WARNING
Health hazard for persons with heart
pacemakers, metal implants and hearing aids in
proximity to electrical equipment!
CAUTION
Surface of machine housing could be extremely
hot! Danger of injury! Danger of burns!
CAUTION
Risk of injury due to improper handling! Bodily
harm caused by crushing, shearing, cutting and
mechanical shock or incorrect handling of
pressurized systems!
CAUTION
Risk of injury due to incorrect handling of
batteries!

RECO PLC ISP200-R/G2 Safety Instructions for Electric Drives and Controls 3-3
DOK-CONTRL-MTS-R0*.2G2-PR01-EN-P
3.4 General Information
•The Bosch Rexroth AG is not liable for damages resulting from failure
to observe the warnings provided in this documentation.
•Read the operating, maintenance and safety instructions in your
language before starting up the machine. If you find that you cannot
completely understand the documentation for your product, please ask
your supplier to clarify.
•Proper and correct transport, storage, assembly and installation as
well as care in operation and maintenance are prerequisites for
optimal and safe operation of this equipment.
•Only persons who are trained and qualified for the use and operation
of the equipment may work on this equipment or within its proximity.
•The persons are qualified if they have sufficient knowledge of the
assembly, installation and operation of the equipment as well as an
understanding of all warnings and precautionary measures noted in
these instructions.
•Furthermore, they must be trained, instructed and qualified to
switch electrical circuits and equipment on and off in accordance
with technical safety regulations, to ground them and to mark them
according to the requirements of safe work practices. They must
have adequate safety equipment and be trained in first aid.
•Only use spare parts and accessories approved by the manufacturer.
•Follow all safety regulations and requirements for the specific
application as practiced in the country of use.
•The equipment is designed for installation in industrial machinery.
•The ambient conditions given in the product documentation must be
observed.
•Use only safety features and applications that are clearly and explicitly
approved in the Project Planning Manual.
For example, the following areas of use are not permitted: construction
cranes, elevators used for people or freight, devices and vehicles to
transport people, medical applications, refinery plants, transport of
hazardous goods, nuclear applications, applications sensitive to high
frequency, mining, food processing, control of protection equipment
(also in a machine).
•The information given in the documentation of the product with regard
to the use of the delivered components contains only examples of
applications and suggestions.
The machine and installation manufacturer must
•make sure that the delivered components are suited for his
individual application and check the information given in this
documentation with regard to the use of the components,
•make sure that his application complies with the applicable safety
regulations and standards and carry out the required measures,
modifications and complements.
•Startup of the delivered components is only permitted once it is sure
that the machine or installation in which they are installed complies
with the national regulations, safety specifications and standards of the
application.
•Technical data, connections and operational conditions are specified in
the product documentation and must be followed at all times.

3-4 Safety Instructions for Electric Drives and Controls RECO PLC ISP200-R/G2
DOK-CONTRL-MTS-R0*.2G2-PR01-EN-P
•Operation is only permitted if the national EMC regulations for the
application are met.
The instructions for installation in accordance with EMC requirements
can be found in the documentation "EMC in Drive and Control
Systems".
The machine or installation manufacturer is responsible for
compliance with the limiting values as prescribed in the national
regulations.
3.5 Protection Against Contact with Electrical Parts
Note: This section refers to equipment and drive components with
voltages above 50 Volts.
Touching live parts with voltages of 50 Volts and more with bare hands or
conductive tools or touching ungrounded housings can be dangerous and
cause electric shock. In order to operate electrical equipment, certain
parts must unavoidably have dangerous voltages applied to them.
DANGER
High electrical voltage! Danger to life, severe
bodily harm by electric shock!
⇒Only those trained and qualified to work with or on
electrical equipment are permitted to operate, maintain
or repair this equipment.
⇒Follow general construction and safety regulations when
working on high voltage installations.
⇒Before switching on power the ground wire must be
permanently connected to all electrical units according
to the connection diagram.
⇒Do not operate electrical equipment at any time, even
for brief measurements or tests, if the ground wire is not
permanently connected to the points of the components
provided for this purpose.
⇒Before working with electrical parts with voltage higher
than 50 V, the equipment must be disconnected from
the mains voltage or power supply. Make sure the
equipment cannot be switched on again unintended.
⇒The following should be observed with electrical drive
and filter components:
⇒Wait five (5) minutes after switching off power to allow
capacitors to discharge before beginning to work.
Measure the voltage on the capacitors before beginning
to work to make sure that the equipment is safe to
touch.
⇒Never touch the electrical connection points of a
component while power is turned on.
⇒Install the covers and guards provided with the
equipment properly before switching the equipment on.
Prevent contact with live parts at any time.
⇒A residual-current-operated protective device (RCD)
must not be used on electric drives! Indirect contact
must be prevented by other means, for example, by an
overcurrent protective device.
⇒Electrical components with exposed live parts and
uncovered high voltage terminals must be installed in a
protective housing, for example, in a control cabinet.

RECO PLC ISP200-R/G2 Safety Instructions for Electric Drives and Controls 3-5
DOK-CONTRL-MTS-R0*.2G2-PR01-EN-P
To be observed with electrical drive and filter components:
DANGER
High electrical voltage on the housing!
High leakage current! Danger to life, danger of
injury by electric shock!
⇒Connect the electrical equipment, the housings of all
electrical units and motors permanently with the safety
conductor at the ground points before power is
switched on. Look at the connection diagram. This is
even necessary for brief tests.
⇒Connect the safety conductor of the electrical
equipment always permanently and firmly to the
supply mains. Leakage current exceeds 3.5 mA in
normal operation.
⇒Use a copper conductor with at least 10 mm² cross
section over its entire course for this safety conductor
connection!
⇒Prior to startups, even for brief tests, always connect
the protective conductor or connect with ground wire.
Otherwise, high voltages can occur on the housing
that lead to electric shock.
3.6 Protection Against Electric Shock by Protective Low
Voltage (PELV)
All connections and terminals with voltages between 0 and 50 Volts on
Rexroth products are protective low voltages designed in accordance with
international standards on electrical safety.
WARNING
High electrical voltage due to wrong
connections! Danger to life, bodily harm by
electric shock!
⇒Only connect equipment, electrical components and
cables of the protective low voltage type (PELV =
Protective Extra Low Voltage) to all terminals and
clamps with voltages of 0 to 50 Volts.
⇒Only electrical circuits may be connected which are
safely isolated against high voltage circuits. Safe
isolation is achieved, for example, with an isolating
transformer, an opto-electronic coupler or when
battery-operated.
3.7 Protection Against Dangerous Movements
Dangerous movements can be caused by faulty control of the connected
motors. Some common examples are:
•improper or wrong wiring of cable connections
•incorrect operation of the equipment components
•wrong input of parameters before operation
•malfunction of sensors, encoders and monitoring devices
•defective components
•software or firmware errors

3-6 Safety Instructions for Electric Drives and Controls RECO PLC ISP200-R/G2
DOK-CONTRL-MTS-R0*.2G2-PR01-EN-P
Dangerous movements can occur immediately after equipment is
switched on or even after an unspecified time of trouble-free operation.
The monitoring in the drive components will normally be sufficient to avoid
faulty operation in the connected drives. Regarding personal safety,
especially the danger of bodily injury and material damage, this alone
cannot be relied upon to ensure complete safety. Until the integrated
monitoring functions become effective, it must be assumed in any case
that faulty drive movements will occur. The extent of faulty drive
movements depends upon the type of control and the state of operation.
DANGER
Dangerous movements! Danger to life, risk of
injury, severe bodily harm or material damage!
⇒Ensure personal safety by means of qualified and
tested higher-level monitoring devices or measures
integrated in the installation. Unintended machine
motion is possible if monitoring devices are disabled,
bypassed or not activated.
⇒Pay attention to unintended machine motion or other
malfunction in any mode of operation.
⇒Keep free and clear of the machine’s range of motion
and moving parts. Possible measures to prevent
people from accidentally entering the machine’s range
of motion:
- use safety fences
- use safety guards
- use protective coverings
- install light curtains or light barriers
⇒Fences and coverings must be strong enough to
resist maximum possible momentum, especially if
there is a possibility of loose parts flying off.
⇒Mount the emergency stop switch in the immediate
reach of the operator. Verify that the emergency stop
works before startup. Don’t operate the machine if the
emergency stop is not working.
⇒Isolate the drive power connection by means of an
emergency stop circuit or use a starting lockout to
prevent unintentional start.
⇒Make sure that the drives are brought to a safe
standstill before accessing or entering the danger
zone. Safe standstill can be achieved by switching off
the power supply contactor or by safe mechanical
locking of moving parts.
⇒Secure vertical axes against falling or dropping after
switching off the motor power by, for example:
- mechanically securing the vertical axes
- adding an external braking/ arrester/ clamping
mechanism
- ensuring sufficient equilibration of the vertical axes
The standard equipment motor brake or an external
brake controlled directly by the drive controller are
not sufficient to guarantee personal safety!

RECO PLC ISP200-R/G2 Safety Instructions for Electric Drives and Controls 3-7
DOK-CONTRL-MTS-R0*.2G2-PR01-EN-P
⇒Disconnect electrical power to the equipment using a
master switch and secure the switch against
reconnection for:
- maintenance and repair work
- cleaning of equipment
- long periods of discontinued equipment use
⇒Prevent the operation of high-frequency, remote
control and radio equipment near electronics circuits
and supply leads. If the use of such equipment cannot
be avoided, verify the system and the installation for
possible malfunctions in all possible positions of
normal use before initial startup. If necessary, perform
a special electromagnetic compatibility (EMC) test on
the installation.
3.8 Protection Against Magnetic and Electromagnetic Fields
During Operation and Mounting
Magnetic and electromagnetic fields generated near current-carrying
conductors and permanent magnets in motors represent a serious health
hazard to persons with heart pacemakers, metal implants and hearing
aids.
WARNING
Health hazard for persons with heart
pacemakers, metal implants and hearing aids in
proximity to electrical equipment!
⇒Persons with heart pacemakers, hearing aids and
metal implants are not permitted to enter the following
areas:
- Areas in which electrical equipment and parts are
mounted, being operated or started up.
- Areas in which parts of motors with permanent
magnets are being stored, operated, repaired or
mounted.
⇒If it is necessary for a person with a heart pacemaker
to enter such an area, then a doctor must be
consulted prior to doing so. Heart pacemakers that
are already implanted or will be implanted in the
future, have a considerable variation in their electrical
noise immunity. Therefore there are no rules with
general validity.
⇒Persons with hearing aids, metal implants or metal
pieces must consult a doctor before they enter the
areas described above. Otherwise, health hazards will
occur.

3-8 Safety Instructions for Electric Drives and Controls RECO PLC ISP200-R/G2
DOK-CONTRL-MTS-R0*.2G2-PR01-EN-P
3.9 Protection Against Contact with Hot Parts
CAUTION
Housing surfaces could be extremely hot!
Danger of injury! Danger of burns!
⇒Do not touch housing surfaces near sources of heat!
Danger of burns!
⇒After switching the equipment off, wait at least ten (10)
minutes to allow it to cool down before touching it.
⇒Do not touch hot parts of the equipment, such as
housings with integrated heat sinks and resistors.
Danger of burns!
3.10 Protection During Handling and Mounting
Under certain conditions, incorrect handling and mounting of parts and
components may cause injuries.
CAUTION
Risk of injury by incorrect handling! Bodily
harm caused by crushing, shearing, cutting and
mechanical shock!
⇒Observe general installation and safety instructions
with regard to handling and mounting.
⇒Use appropriate mounting and transport equipment.
⇒Take precautions to avoid pinching and crushing.
⇒Use only appropriate tools. If specified by the product
documentation, special tools must be used.
⇒Use lifting devices and tools correctly and safely.
⇒For safe protection wear appropriate protective
clothing, e.g. safety glasses, safety shoes and safety
gloves.
⇒Never stand under suspended loads.
⇒Clean up liquids from the floor immediately to prevent
slipping.

RECO PLC ISP200-R/G2 Safety Instructions for Electric Drives and Controls 3-9
DOK-CONTRL-MTS-R0*.2G2-PR01-EN-P
3.11 Battery Safety
Batteries contain reactive chemicals in a solid housing. Inappropriate
handling may result in injuries or material damage.
CAUTION
Risk of injury by incorrect handling!
⇒Do not attempt to reactivate discharged batteries by
heating or other methods (danger of explosion and
cauterization).
⇒Never charge non-chargeable batteries (danger of
leakage and explosion).
⇒Never throw batteries into a fire.
⇒Do not dismantle batteries.
⇒Do not damage electrical components installed in the
equipment.
Note: Be aware of environmental protection and disposal! The
batteries contained in the product should be considered as
hazardous material for land, air and sea transport in the sense
of the legal requirements (danger of explosion). Dispose
batteries separately from other waste. Observe the legal
requirements in the country of installation.
3.12 Protection Against Pressurized Systems
Certain motors and drive controllers, corresponding to the information in
the respective Project Planning Manual, must be provided with
pressurized media, such as compressed air, hydraulic oil, cooling fluid
and cooling lubricant supplied by external systems. Incorrect handling of
the supply and connections of pressurized systems can lead to injuries or
accidents. In these cases, improper handling of external supply systems,
supply lines or connections can cause injuries or material damage.
CAUTION
Danger of injury by incorrect handling of
pressurized systems !
⇒Do not attempt to disassemble, to open or to cut a
pressurized system (danger of explosion).
⇒Observe the operation instructions of the respective
manufacturer.
⇒Before disassembling pressurized systems, release
pressure and drain off the fluid or gas.
⇒Use suitable protective clothing (for example safety
glasses, safety shoes and safety gloves)
⇒Remove any fluid that has leaked out onto the floor
immediately.
Note: Environmental protection and disposal! The media used in the
operation of the pressurized system equipment may not be
environmentally compatible. Media that are damaging the
environment must be disposed separately from normal waste.
Observe the legal requirements in the country of installation.

3-10 Safety Instructions for Electric Drives and Controls RECO PLC ISP200-R/G2
DOK-CONTRL-MTS-R0*.2G2-PR01-EN-P
Notes