Fender Power Stage 100 User manual

STAGE 100/160
STAGE 100 p/n 022-6700-010 (120V)
STAGE 160 p/n 022-6800-010 (120V)
SERVICE MANUAL
CONTENTS:
Notices
Specifications
Parts lists:
PCB assembly
Chassis assembly
Cabinet assembly
End item
Service diagrams
Assembly drawings
Fender Musical Instruments Corp. 7975 North Hayden Road Scottsdale, AZ 85258
STAGE 100/160
(This is the model name for warranty claims)
SERVICE MANUAL
JUNE 1999
IMPORTANT NOTICE:
The information contained herein is CONFIDENTIAL and PROPRIETARY to Fender Musical Instruments Corp. It is
disclosed solely for use by qualified technicians for purposes of equipment maintenance and service. It is not to be
disclosed to others without the expressed permission of Fender Musical Instruments Co. All specifications subject to
change without notice.
For warranty repair service, only Fender specified part numbers are to be used. It is recommended they also be used
for post-warranty maintenance and repair.
Parts marked with an asterisk (*) indicate the required use of that specific part. This is necessary for RELIABILITY and
SAFETY requirements. DO NOT USE A SUBSTITUTE!
A coded naming convention is used in the description of certain parts. The codes and what they mean are as follows:
CAPACITOR CODES HARDWARE CODES
CAP AE = Aluminum Electrolytic BLX = Black Oxide
CAP CA = Ceramic Axial CR = Chrome Plated
CAP CD = Ceramic Disk HWH = Hex Washer Head
CAP MPF = Metalized Polyester Film M = Machine Screw
CAP MY = Mylar NI = Nickel Plated
CAP PFF = Polyester Film/Foil OHP = Oval Head Phillips
PB = Particle Board
RESISTOR CODES PHP = Pan Head Phillips
PHPS = Pan Head Phillips Sems
RES CC = Carbon Comp SMA = Sheet Metal "A" Point
RES CF = Carbon Film SMB = Sheet Metal "B" Point
RES FP = Flame Proof SS = Stainless Steel
RES MF = Metal Film TF = Thread Forming
RES WW = Wire Wound ZI = Zinc Plated
1

STAGE 100/160
SPECIFICATIONS
STAGE 100 STAGE 160
Product Release No.: PR 401 (This is not a model number) PR 400
Part Number: 22-6700-010 120V Version 22-6800-010
22-6730-010 240V Aus 22-6830-010
22-6740-010 230V UK 22-6840-010
22-6760-010 230V Eur 22-6860-010
22-6770-010 100V 22-6870-010
Power Requirements: 100V Version : 100 VAC 50/60 Hz, 400W
(Both versions) 120V : 120 VAC 60 Hz, 400W
230V : 230 VAC 50 Hz, 400W
240V : 240 VAC 50 Hz, 400W
Power Amp Section
Power Output: 100 Watts RMS minimum 160W RMS
into 8 Ω@ 5% THD into 4 Ω@ 5% THD
With 8Ω
ΩΩ
ΩExtension 160 Watts RMS
Speaker: into 4 Ω@ 5% THD
Sensitivity: 620mV for 100W into 8Ω@ 1kHz 810 mV for rated power @ 1kHz
810mV for 160W into 4Ω@ 1kHz
Preamp Section
Input impedance: Input 1: 850kΩInput 1: 850kΩ
Input 2: 66kΩ
FX Send
Output Impedance: 1kΩ1kΩ
FX Return
Input Impedance: 10kΩ10kΩ
Speaker Complement: One 8 ΩCelestion G12T-100 Two 8 ΩCelestion G12T-100
12" Speaker (P/N 054420) 12" Speakers (P/N 054420)
Dimensions: Height: 17.5" (45 cm) Height:18.5" (47 cm)
Width: 22.4" (56.9 cm) Width: 26.1" (66 cm)
Depth: 10.2" (25.9 cm) Depth: 10.3" (26 cm)
Weight: 42 lbs. (19.1 kg) 53 lbs. (24.1 kg)
Product specifications are subject to change without notice
STAGE 100/160
PARTS LIST
NOTE: SHADED ITEMS ARE FOR REFERENCE ONLY
PRINTED CIRCUIT BOARD ASSEMBLY
QTY PART # DESCRIPTION REFERENCE DESIGNATION
4 033606003 CAP AE RDL .47uF 50V 20% C16 C38 C85-86
2 028458003 CAP AE RDL 1uF 50V 20% C14 C60
3 028459003 CAP AE RDL 2.2uF 50V 20% C6 C17 C45
8 028467003 CAP AE RDL 22uF 50V 20% C8 C10 C26 C37 C51-52 C78-79
3 028471003 CAP AE RDL 47uF 50V 20% C43 C70-71
3 028474003 CAP AE RDL 100uF 25V 20% C42 C67-68
2 055780000 CAP AE RDL 1000uF 35V 105°C 20% C65-66
2 028031000 CAP AE RDL 3300uF 63V C63-64
3 038699001 CAP CA 100pF 100V LL C7 C25 C32
4 039259001 CAP CA 220pF 100V LL C29 C34 C81-82
2 038701001 CAP CA 470pF 50V LL C9 C15
3 039263001 CAP CA 1000pF 50V LL C3 C18 C21
8 034788003 CAP CR .1uF 50V 20% .2” LS C46-47 C72-77
3 027257003 CAP MPF .0022uF 100V 10% C30 C83-84
2 027259003 CAP MPF .0033uF 100V 10% C23 C39
3 027261003 CAP MPF .0047uF 100V 10% C1-2 C24
1 027264003 CAP MPF .01uF 100V 10% C41
1 041903003 CAP MPF .018uF 100V 10% C35
1 027267003 CAP MPF .022uF 100V 10% C20
3 027269003 CAP MPF .033uF 63V 10% C12-13 C36
8 027272003 CAP MPF .047uF 63V 10% C11 C19 C49-50 C56-59
1 027275003 CAP MPF .068uF 100V 10% C40
1 027278003 CAP MPF .1uF 63V 10% C22
2 052003003 CAP MPF .1uF 250V 10% C61-62
1 053860000 CAP MPF .1uF 250VAC 10% C69
3 027281003 CAP MPF .22uF 63V 10% C5 C54-55
4 027286003 CAP MPF .47uF 63V 10% C4 C31 C44 C53
1 030950003 CAP PPF RDL .022uF 50V 5% C28
2 030953003 CAP PPF RDL .039uF 50V 5% C27 C33
1 051416003 CAP SF .1uF 100V 10% C48
1 054390000 CONTROL SNAPIN 5k 15A TAPER R11 middle (ch1)
1 027940000 CONTROL SNAPIN 50k 15A TAPER R10 bass (ch1)
6 027941000 CONTROL SNAPIN 50k B TAPER R9 R16 R35 R39 R61-62 treble (ch1) volume
(ch1/ch2) mid (ch2) reverb(ch1/ch2)
2 027947000 CONTROL SNAPIN 100k 30C TAPER R27 R44 drive treble (ch2)
1 027949000 CONTROL SNAPIN 250k 30C TAPER R43
35 006260001 DIODE 1N4448 SIGNAL LL D1-4 D7-21 D36-42 D44-46 D50-51 D53 D65-67
2 028119000 DIODE ZEN 1N5353B 16V 5W 5% D62-63
4 029045000 DIODE 6A 400V 6A4 LEAD FORM D54-57
2 031635001 DIODE ZEN 1N5240B 10V 5% LL D43 D47
2 031729001 DIODE ZEN 1N5231B 5.1V 5% LL D48-49
2 054210001 DIODE BAT85 LL D22-23
6 064089001 DIODE 1N4003 LL D58-61 D68-69
2

STAGE 100/160
PARTS LIST
PRINTED CIRCUIT BOARD ASSEMBLY (CONT.)
QTY PART # DESCRIPTION REFERENCE DESIGNATION
18 025802000 FSTN TAB MALE .250x.032 PCB MT P1-18
2 020775000 FUSE CLIP, PCB 5mm F1
1 027416000 HDR .1 CTR 8 CKT SQ PIN P21
2 048914000 CABLE RIBBON 8 CKT 7in PW21
1 054259000 HEATSINK PLATE STAGE 100/160 HS1
6 032908000 SCRW TF 6-32x3/8 PHP ZI at HS1/PCB
1 016795000 IC DUAL OP AMP TL072 U1
6 031611000 IC DUAL OP AMP PC4560 U2-7
1 027387000 INDUCTOR AIR CORE RDL 2.5uH L1
2 051658000 JACK MONO R/A J3 J7
4 053450000 JACK STEREO R/A J1-2 J4 J9 STAGE 100 ONLY
3 053450000 JACK STEREO R/A J1-2 J4 STAGE 160 ONLY
2 048466000 JACK RCA SINGLE PCB MOUNT J5-6
1 054261000 XLR CONNECTOR MALE RT ANGLE J8
2 028091000 SWITCH PUSH SLFLK SHRT STRK S1-2
2 048451000 BUTTON PUSH OFF WHITE at S1-2
2 049948003 LED, RED LONG LEAD LUMEX D5-6
1 040271000 LED, RED/YELLOW D52
1 054260000 LED, RED CLEAR, PNL MT 7” D64
5 024947001 RES CF 1/4W 5% 47 ohm LL R32 R47 R53 R129-130
1 024954001 RES CF 1/4W 5% 150 ohm LL R76
2 024956001 RES CF 1/4W 5% 220 ohm LL R153-154
1 029604001 RES CF 1/4W 5% 300 ohm LL R75
1 024961001 RES CF 1/4W 5% 470 ohm LL R36
10 024965001 RES CF 1/4W 5% 1k LL R20 R67 R74 R89-90 R112-113 R121-122 R126
8 024969001 RES CF 1/4W 5% 1.5k LL R24 R56 R92-93 R96-97 R100-101
6 024971001 RES CF 1/4W 5% 2.2k LL R17 R77-78 R82 R85 R111
2 024972001 RES CF 1/4W 5% 2.7k LL R83-84
6 024973001 RES CF 1/4W 5% 3.3k LL R28 R69 R81 R86 R151-152
2 024977001 RES CF 1/4W 5% 4.7k LL R52 R70
2 028034001 RES CF 1/4W 5% 5.1k LL R5 R25
2 024979001 RES CF 1/4W 5% 6.8k LL R6 R14
1 024980001 RES CF 1/4W 5% 8.2k LL R23
15 024981001 RES CF 1/4W 5% 10k LL R26 R34 R55 R91 R109-110 R124 R132-
133 R136-137 R142 R144 R146 R149
1 024985001 RES CF 1/4W 5% 15k LL R7
5 024987001 RES CF 1/4W 5% 22k LL R8 R12 R21-22 R127
5 024988001 RES CF 1/4W 5% 27k LL R58-59 R107-108 R140
6 024989001 RES CF 1/4W 5% 33k LL R1-2 R29 R37 R45-46
6 024993001 RES CF 1/4W 5% 47k LL R33 R38 R40 R71-72 R158
1 024995001 RES CF 1/4W 5% 68k LL R41
13 024997001 RES CF 1/4W 5% 100k LL R18-19 R42 R60 R63-64 R66 R79-80 R123
R125 R141 R145
STAGE 100/160
PARTS LIST
PRINTED CIRCUIT BOARD ASSEMBLY (CONT.)
QTY PART # DESCRIPTION REFERENCE DESIGNATION
2 025058001 RES CF 1/4W 5% 180k LL R13 R48
4 025059001 RES CF 1/4W 5% 220k LL R15 R31 R57 R65
3 025065001 RES CF 1/4W 5% 470k LL R30 R135 R139
2 028018001 RES CF 1/4W 5% 510k LL R3-4
8 025069001 RES CF 1/4W 5% 1M LL R54 R68 R128 R134 R138 R143 R147
R150
1 027632001 RES MF 1/4W 1% 2.43k LL R49
1 015582001 RES MF 1/4W 1% 10.0k LL R50
1 016971001 RES MF 1/4W 1% 33.2k LL R51
1 031767001 RES CF 1/2W 5% 15 ohm LL R120
1 047750001 RES CF 1/2W 5% 330 ohm LL R157
1 027872001 RES CF 1/2W 5% 1.2k LL R148
4 039209001 RES FILM 1W 5% .22 ohm LL R114-117
1 027627001 RES FILM 1W 5% 10 ohm LL R106
1 031067001 RES FILM 1W 5% 750 ohm LL R131
2 027628001 RES MOX 2W 5% 47 ohm LL R104-105
2 055781001 RES MF FUSE 2W 5% 82 ohm LL R155-156 (Fu82, 2W)
2 028021001 RES MOX 2W 5% 470 ohm LL R118-119
6 028028000 RES WW 5W 10% .47 ohm R94-95 R98-99 R102-103
1 026411000 THERMISTOR 2.5 OHM 8A C30-19 RT1
1 051418003 THERMAL SENSOR PTC 100 DEG C RT2
9 014689003 XSTR N-CH JFET J111 TO-92 Q1-8 Q21
3 016739003 XSTR NPN 2N4401 TO-92 Q12 Q22 Q25
6 016742003 XSTR PNP 2N4403 TO-92 Q9 Q13 Q20 Q23-24 Q26
1 051447003 XSTR PNP 2SB1236 Q11
1 051448003 XSTR PNP 2SD1857 Q10
3 028114000 XSTR NPN TIP142 TO-218AC Q14 Q16 Q18
3 028115000 XSTR PNP TIP147 TO-218AC Q15 Q17 Q19
6 027638000 SCRW TF 4-40x3/8 HWHS ZI .1” HD at Q14-Q19/HS1
6 028169000 WSHR SHLDR NYL 5/32x1/4 at Q14-Q19
6 040903000 INSULATOR MICA TO-218 at Q14-Q19
1054252000 PCB FAB STAGE 100/160 AMP
RF 025936000 STANDOFF NYL PCB SNAP 3/8” NAT
3

STAGE 100/160
PARTS LIST
CHASSIS ASSEMBLY
QTY PART # DESCRIPTION REFERENCE DESIGNATION
1 021709000 BUSHING SR .437x.062x13/32 BLK FOR SPKR WIRE
1 026116000 BUSHING SR .500x.063x7/16 BLK FOR REV. CABLE
1 025722000 CABLE REVERB 1100mm
1054246000 CHASSIS, STAGE 100 AMP
1054249000 CHASSIS, STAGE 160 AMP
1 053884000 FUSE QA 20mmX5mm 125V 4A UL/CSA 100V/120V
1 020795000 FUSE QA 20mmx5mm 250v 2.5A 230V/240V
1 039203000 HEATSINK BAR STAGE 112SE
1 054798000 JEWEL ASSY., LED
1 031625000 NUT HOLDER PILOT LIGHT 11/16-27 @ JEWEL
11 053986000 KNOB, ROTARY SS W/ INSERT @ CONTROLS
6 053479000 NUT HEX 7/16 20X1/8 NI @ JACKS
6 053480000 WASHER FLAT .442 X.692 NI @ JACKS
1 028937000 SCRW TF 6-32x5/8 PHP ZI TAPTYT @ STANDOFF
7 002850000 SCRW TF 8-32x3/4 HWH SLTD Z1 @ HEATSINK
2 051155000 SCRW SMB #4X3/8 PHP BLX @ XLR JACK
1 038900000 SCRW TF 6-32X1/4 PHP ZI @ GND LUG
1 025936000 STANDOFF NYL PCB SNAP 3/8" NAT
1054247000 PANEL, FRONT, STAGE 100
1054250000 PANEL, FRONT, STAGE 160
1054248000 PANEL, REAR, STAGE 100
1054251000 PANEL, REAR, STAGE 160
1054253000 PCB ASSY STAGE 100 AMP
1054254000 PCB ASSY STAGE 160 AMP
1 039236000 SWITCH ROCKER DPST PSEUDO-IEC 100V/120V
1 040582000 SWITCH DPST .250 TAB GLOBAL
1 054642000 SOCKET, IEC SNAP IN
1 039129000 XFMR PWR STAGE 112SE 120V DOMESTIC ONLY
1 039084000 XFMR PWR STAGE 112SE EXP EXPORT ONLY
1 028564000 END BELL XFMR 185 Series @ XFMR
4 028591000 NUT ACORN 8-32 @ XFMR
4 030007000 WSHR LCK INTL 8x.330x.02 ZI @ XFMR
STAGE 100/160
PARTS LIST
STAGE 100 CAB ASSEMBLY
QTY PART # DESCRIPTION REFERENCE DESIGNATION
4 026566000 CORNER 2 HOLE w/TAB NI
2 026568000 CORNER 3 HOLE NI
4 019276000 GLIDE CAB 1.24x.335 NI
4 019275000 INSERT GLIDE CUSHION 1.27 DIA
1 027846000 HANDLE 9.25" NO LOGO
2 019279000 HANDLE CAP 2 HOLE NI
1 032524000 INSERT HANDLE
8 021972000 NUT T 10-32x3/4 STR 3 PRNG BLX
4 022244000 SCRW M 10-32x1-1/8 OHP NI
10 026571000 SCRW SMAB 8x5/8 THP NI
4 026625000 SCRW WOOD 8x1 FH
1.1 026570000 TOLEX BLACK
.2 029085000 VELCRO STRIP LOOP 1.5"wd BLK
.2 029086000 VELCRO STRIP HOOK 1.5"wd BLK
STAGE 160 CAB ASSEMBLY
QTY PART # DESCRIPTION REFERENCE DESIGNATION
.63 037788000 CLOTH GRILLE BLACK/SILVER
4 026566000 CORNER 2 HOLE w/TAB NI
2 026568000 CORNER 3 HOLE NI
4 019276000 GLIDE CAB 1.24x.335 NI
4 019275000 INSERT GLIDE CUSHION 1.27 DIA
1 027846000 HANDLE 9.25" NO LOGO
2 019279000 HANDLE CAP 2 HOLE NI
1 032524000 INSERT HANDLE
4 023505000 MTG PLATE - SWIVEL CASTER
12 021972000 NUT T 10-32x3/4 STR 3 PRNG BLX
4 022244000 SCRW M 10-32x1-1/8 OHP NI
10 026571000 SCRW SMAB 8x5/8 THP NI
4 026625000 SCRW WOOD 8x1 FH
16 027199000 SCRW SMAB 10x3/4 PHP NI
1.2 026570000 TOLEX BLACK
.5 029085000 VELCRO STRIP LOOP 1.5"wd BLK
.5 029086000 VELCRO STRIP HOOK 1.5"wd BLK
4

STAGE 100/160
PARTS LIST
END ITEM ASSEMBLY
QTY PART # DESCRIPTION REFERENCE DESIGNATION
1040071000 CAB ASSY ULT. CHORUS/STAGE 160 STAGE 160
1040025000 CAB ASSY STAGE 100/112SE/RP1000 STAGE 100
4 023513000 CASTER SWIVEL STAGE 160 ONLY
1054236000 CHS ASSY STAGE 100 AMP 120V STAGE 100
1054237000 CHS ASSY STAGE 100 AMP 230V STAGE 100
1054238000 CHS ASSY STAGE 100 AMP 230V U.K. STAGE 100
1054239000 CHS ASSY STAGE 100 AMP 240V AUST STAGE 100
1054240000 CHS ASSY STAGE 100 AMP 100V STAGE 100
1054241000 CHS ASSY STAGE 160 AMP 120V STAGE 160
1054242000 CHS ASSY STAGE 160 AMP 230V STAGE 160
1054243000 CHS ASSY STAGE 160 AMP 230V U.K. STAGE 160
1054244000 CHS ASSY STAGE 160 AMP 240V AUST STAGE 160
1054245000 CHS ASSY STAGE 160 AMP 100V STAGE 160
1 047248000 CORD PWR W/IEC CONN DOM DOMESTIC
1 047250000 CORD PWR W/IEC CONN 240V 240V AUST
1 047249000 CORD PWR W/IEC CONN 230V UK 230V U.K.
1 047251000 CORD PWR W/IEC CONN 230V 230V EUR
1 053997000 CORD PWR W/IEC CONN 100V JPN 100V JPN
1 050419000 FOOTSWITCH 2 BTN CH DRV/MDRV
1 028095000 CABLE ASSY FTSW RT ANG 12' @ FOOTSWITCH
1040024000 GRILLE ASSY STAGE 100/112SE STAGE 100 ONLY
1 029906000 NAMEPLATE FENDER GENERIC SMALL
1 028055000 REVERB UNIT 800 ohm 8EB2C1B DN
1 022491000 CLAMP CABLE NYL SCRW MNT 5/16 @ REV CABLE
4 029821000 EYELET RFLNGD .215 OD x.315 L @ REV PAN
5 029828000 SCRW PB 8x3/4 PHP ZI @ PAN/CLAMP
1 022327000 WSHR FLAT 8X7/16 NI @ CLAMP
2 018113000 SCRW SMA 4x1/2 OHP BLX @ LOGO
6 029527000 WSHR FNSH 8-5/8 FLNGD BLX WX @ CHS SCREWS
6 036199000 SCRW M 8-32x1-3/16 OHP BLX CP CHS SCREWS
8 026577000 SCRW M 10-32X1 PHP BLX @ SPEAKERS (4 IN STAGE 100)
2 054420000 SPKR 12" 8ΩG12T-100 CELESTION (1 IN STAGE 100)
5