FERREX 808470 User manual

User Manual
https://help.tools
Read all safety warnings and all instructions thoroughly before operating this product.
Ensure you keep your manual in a safe place for future reference.
IM Ed4 10/2021
MODEL No.: PRG101, PRODUCT No.: 808470
808470
1010W AIRLESS SPRAY STATION
Product
Info

MODEL No.: PRG101, PRODUCT No.: 808470
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REGISTER YOUR PURCHASE AT www.aldi.com.au/en/about-aldi/product-registration/ TO KEEP UP-TO-DATE WITH IMPORTANT PRODUCT INFORMATION.
The product is guaranteed to be free from defects in workmanship and parts for a period of 36 months from the
date of purchase. Defects that occur within this warranty period, under normal use and care, will be repaired,
replaced or refunded at our discretion. The benets conferred by this warranty are in addition to all rights and
remedies in respect of the product that the consumer has under the Competition and Consumer Act 2010 and
similar state and territory laws.
Our goods come with guarantees that cannot be excluded under the Australian Consumer Law. You are entitled
to a replacement or refund for a major failure and for compensation for any other reasonably foreseeable loss or
damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality
and the failure does not amount to a major failure.
Warranty details
AFTER SALES SUPPORT
(toll free) MODEL No.: PRG101 • 10/2021 • 808470
e-mail: [e-mail]
1300 889 028
AUS
3
1010W Airless Spray Station

MODEL No.: PRG101, PRODUCT No.: 808470
Contents
Pack contents / parts 2
Description of symbols 3
General safety warnings 4
Parts list 12
Assembly 14
Connection of high pressure hose and spray gun 14
Connection of extension lance and spray gun 14
Operation 15
Locking the spray gun trigger 15
Priming the pump 15
Spraying procedure 16
Pressure relief procedure 17
Testing spraying settings 18
Spraying technique 18
Maintenance 19
Cleaning 19
Daily maintenance 22
Extended maintenance 22
Long-term storage 23
Waste disposal 24
Environmental protection 25
Warranty 25
What your 3 year warranty means 26
Service support 26
Accessories and after sales parts 27
Troubleshooting 28
Technical specications 30

MODEL No.: PRG101, PRODUCT No.: 808470
Pack contents / parts
Congratulations on the purchase of your FERREX® 1010W Airless Spray
Station. When you open your packaging, rst remove all items and check
there are no parts damaged or missing. If you nd anything wrong, do not
operate the product until the parts have been replaced or the fault has been
rectied. Failure to do so could result in serious personal injury.
First time users or inexperienced operators pay particular attention to the
operation of the 1010W Airless Spray Station, including details of starting
and stopping and correct use of the 1010W Airless Spray Station on pages
15-18, as well as the maintenance instructions on pages 19-24.
Intended use of 1010W Airless Spray Station
NOTE: This product is for private domestic DIY use only. It is not suitable for
commercial or trade use.
This Spray gun is used for spraying non-ammable and non-hazardous
paints and varnishes and is suitable for small to medium projects including
walls, ceilings, cabinets, fences etc.
This Spray gun is suitable for solvent-based and water-based paints, nishes,
primers, two component paints, varnishes, automotive topcoats, stains and
wood preservatives.
Contents of carton
1 x 1010W Airless Spray Station
1 x 50cm extension lance
1 x 10m high pressure hose
1 x Spraying gun
1 x 515 spray tip
1 x Set suction pipe and return pipe
1 x 17 mm / 19 mm open-ended wrench
1 x 19 mm / 22 mm open-ended wrench
2 x Filter screen
1 x Instruction manual
1 x Warranty Card & Certicate
2
WARNING! Please read and understand this instruction manual
before use and keep it for your future reference. Your product
should only be passed on together with this instruction manual.

MODEL No.: PRG101, PRODUCT No.: 808470
Description of symbols
3
The instruction manual, rating plate, or on the product itself, may show
these symbols. These represent important information about the product or
instructions on its use.
Read instruction manual before operating this machine
Warning
Wear hearing protection.
Wear eye protection.
Wear breathing protection.
Double insulation
Conforms to relevant standards for electrical safety and electromagnetic
compatibility
36 Months Warranty
Warning: Do not direct the jet at persons, animals and electrical
equipment.
The box is recyclable at the kerbside.
The foam is not recyclable at kerbside, and should be placed in
the general waste bin.
36
Box
Foam

MODEL No.: PRG101, PRODUCT No.: 808470
General safety warnings
4
WARNING: WARNING: Read all safety warnings, instructions,
illustrations and specications provided with this power tool. Failure
to follow the warnings and instructions may result in electric shock, re and/or
serious injury.
Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your mains-operated (corded)
power tool or battery-operated (cordless) power tool.
1) Work area safety
a) Keep work area clean and well lit. Cluttered or dark areas invite accidents.
b) Do not operate power tools in explosive atmospheres, such as in the
presence of ammable liquids, gases or dust. Power tools create sparks
which may ignite the dust or fumes.
c) Keep children and bystanders away while operating a power tool.
Distractions can cause you to lose control.
2) Electrical safety
a) Power tool plugs must match the outlet. Never modify the plug in any
way. Do not use any adapter plugs with earthed (grounded) power
tools. Unmodied plugs and matching outlets will reduce risk of electric shock.
b) Avoid body contact with earthed or grounded surfaces, such as pipes,
radiators, ranges and refrigerators. There is an increased risk of electric
shock if your body is earthed or grounded.
c) Do not expose power tools to rain or wet conditions. Water entering a
power tool will increase the risk of electric shock.
d) Do not abuse the cord. Never use the cord for carrying, pulling or
unplugging the power tool. Keep cord away from heat, oil, sharp edges
or moving parts. Damaged or entangled cords increase the risk of electric
shock.
e) When operating a power tool outdoors, use an extension cord suitable
for outdoor use. Use of a cord suitable for outdoor use reduces the risk of
electric shock.

MODEL No.: PRG101, PRODUCT No.: 808470
5
f) If operating a power tool in a damp location is unavoidable, use a
residual current device (RCD) protected supply. Use of an RCD reduces the
risk of electric shock.
3) Personal safety
a) Stay alert, watch what you are doing and use common sense when
operating a power tool. Do not use a power tool while you are tired
or under the inuence of drugs, alcohol or medication. A moment of
inattention while operating power tools may result in serious personal injury.
b) Use personal protective equipment. Always wear eye protection.
Protective equipment such as dust mask, non-skid safety shoes, hard hat,
or hearing protection used for appropriate conditions will reduce personal
injuries.
c) Prevent unintentional starting. Ensure the switch is in the o-position
before connecting to power source and/or battery pack, picking up
or carrying the tool. Carrying power tools with your nger on the switch or
energising power tools that have the switch on invites accidents.
d) Remove any adjusting key or wrench before turning the power tool on.
A wrench or a key left attached to a rotating part of the power tool may result
in personal injury.
e) Do not overreach. Keep proper footing and balance at all times. This
enables better control of the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair
and clothing away from moving parts. Loose clothes, jewellery or long hair
can be caught in moving parts.
g) If devices are provided for the connection of dust extraction and
collection facilities, ensure these are connected and properly used. Use
of dust collection can reduce dust-related hazards.
h) Do not let familiarity gained from frequent use of tools allow you to
become complacent and ignore tool safety principles. A careless action
can cause severe injury within a fraction of a second.
4) Power tool use and care
a) Do not force the power tool. Use the correct power tool for your
application. The correct power tool will do the job better and safer at the rate
for which it was designed.
b) Do not use the power tool if the switch does not turn it on and o. Any
power tool that cannot be controlled with the switch is dangerous and must be
repaired.

MODEL No.: PRG101, PRODUCT No.: 808470 6
c) Disconnect the plug from the power source and/or remove the
battery pack, if detachable, from the power tool before making
any adjustments, changing accessories, or storing power tools.
Such preventive safety measures reduce the risk of starting the power tool
accidentally.
d) Store idle power tools out of the reach of children and do not allow
persons unfamiliar with the power tool or these instructions to operate
the power tool. Power tools are dangerous in the hands of untrained users.
e) Maintain power tools and accessories. Check for misalignment or
binding of moving parts, breakage of parts and any other condition
that may aect the power tool’s operation. If damaged, have the power
tool repaired before use. Many accidents are caused by poorly maintained
power tools.
f) Keep cutting tools sharp and clean. Properly maintained cutting tools with
sharp cutting edges are less likely to bind and are easier to control.
g) Use the power tool, accessories and tool bits etc. in accordance with
these instructions, taking into account the working conditions and the
work to be performed. Use of the power tool for operations dierent from
those intended could result in a hazardous situation.
h) Keep handles and grasping surfaces dry, clean and free from oil and
grease. Slippery handles and grasping surfaces do not allow for safe handling
and control of the tool in unexpected situations.
5) Service
a) Have your power tool serviced by a qualied repair person using only
identical replacement parts. This will ensure that the safety of the power tool
is maintained.
HAZARD: INJECTION INJURY
A high pressure paint stream produced by this equipment can pierce
the skin and underlying tissues, leading to serious injury and possible
amputation. SEE A PHYSICIAN IMMEDIATELY.
DO NOT TREAT AN INJECTION INJURY AS A SIMPLE CUT!
Injection can lead to amputation. See a physician immediately. The
maximum operating range of the gun is 3000 PSI/ 20.68Mpa uid
pressure.

MODEL No.: PRG101, PRODUCT No.: 808470
7
PREVENTION:
• NEVER aim the gun at any part of the body.
• Do not aim the gun at, or spray any person or animal.
• NEVER allow any part of the body to touch the uid stream. DO NOT allow
body to touch a leak in the uid hose.
• NEVER put your hand in front of the gun. Gloves will not provide protection
against an injection injury.
• ALWAYS lock the gun trigger, shut the pump o, and release all pressure
before servicing, cleaning the tip or guard, changing tip, or leaving
unattended. Pressure will not be released by turning o the motor. The
PRIME/SPRAY knob must be turned to PRIME to relieve the pressure. Refer to
the PRESSURE RELIEF PROCEDURE (page 15) described in the manual.
• ALWAYS keep the tip guard in place while spraying. The tip guard provides
some protection but is mainly a warning device.
• ALWAYS remove the spray tip before ushing or cleaning the system.
• Paint hose can develop leaks from wear, kinking and abuse. A leak can
inject material into the skin. Inspect the hose before each use. Do not use
hose to lift or pull equipment.
• NEVER use a spray gun without a working trigger lock and trigger guard in
place.
• All accessories must be rated at or above 3000 PSI/ 20.68Mpa. This includes
spray tips, guns, extensions, and hose.
NOTE TO PHYSICIAN:
Injection into the skin is a traumatic injury. It is important to treat the
injury as soon as possible. DO NOT delay treatment to research toxicity.
Toxicity is a concern with some coatings injected directly into the blood
stream. Consultation with a plastic surgeon or reconstructive hand
surgeon may be advisable.
HAZARD: HAZARDOUS VAPORS
Paints, solvents, insecticides, and other materials can be harmful if inhaled or
come in contact with the body.
Vapors can cause severe nausea, fainting, or poisoning.

MODEL No.: PRG101, PRODUCT No.: 808470
PREVENTION:
• Use a respirator or mask if vapors can be inhaled. Read all instructions
supplied with the mask to be sure it will provide the necessary protection.
• Wear protective eyewear.
• Wear protective clothing as required by coating manufacturer.
HAZARD: EXPLOSION OR FIRE
Solvent and paint fumes can explode or ignite. Property damage and/ or severe
injury can occur.
PREVENTION:
• Provide extensive exhaust and fresh air introduction to keep the air within
the spray area free from accumulation of ammable vapors. Solvent and
paint fumes can explode or ignite.
• Do not spray in a conned area.
• Avoid all ignition sources such as static electric sparks, open ames, pilot
lights, electrical appliances, and hot objects. Connecting or disconnecting
power cords or working light switches can make sparks. Paint or solvent
owing through the equipment is able to result in static electricity.
• Do not smoke in spray area.
• Fire extinguisher must be present and in good working order. For example,
foam re extinguisher.
• Place paint pump at least 20 feet from the spray object in a well-ventilated
area (add more hose if necessary). Flammable vapors are often heavier than
air. Floor area must be extremely well ventilated.
• The equipment and objects in and around the spray area must be properly
grounded to prevent static sparks.
• Keep area clean and free of paint or solvent containers, rags and other
ammable materials.
• Use only conductive or grounded high pressure uid hose. Gun must be
grounded through hose connections.
• Power cord must be connected to a grounded circuit.
• Always ush unit into a separate metal container, at low pump pressure,
with spray tip removed. Hold gun rmly against side of container to ground
container and prevent static sparks.
8

MODEL No.: PRG101, PRODUCT No.: 808470
9
• Follow the material and solvent manufacturer’s warnings and instructions.
Know the contents of the paints and solvents being sprayed. Read all
Material Safety Data Sheets (MSDS) and container labels provided with the
paints and solvents. Follow the paint and solvent manufacturer’s safety
instructions .
• Use extreme caution when using coating materials with a ashpoint below
70ºF (21ºC). This appliance is not suitable for coating materials with a
ashpoint below 70ºF (21ºC). Flashpoint is the temperature that a uid can
produce enough vapors to ignite.
• Plastic can cause static sparks. Never hang plastic to enclose a spray area. Do
not use plastic drop cloths when spraying ammable materials.
• Use lowest possible pressure to ush equipment.
• Do not spray onto pump assembly.
HAZARD: EXPLOSION HAZARD DUE TO INCOMPATIBLE MATERIALS
Will cause property damage or severe injury
PREVENTION:
• Do not use materials containing bleach or chlorine.
• Do not use halogenated hydrocarbon solvents such as bleach, mildewcide,
methylene chloride and 1,1,1 - trichloroethane. They are not compatible
with aluminum.
• Contact your coating supplier about the compatibility of material with
aluminum.
HAZARD: GENERAL
Causing severe injury or property damage.
PREVENTION:
• Read all instructions and safety precautions before operating equipment.
• Follow all appropriate local, state, and national codes governing ventilation,
re prevention, and operation.
• Use only manufacturer authorized parts. User assumes all risks and liabilities
when using parts that do not meet the minimum specications and safety
requirements of the pump manufacturer.
• Before each use, check all hoses for cuts, leaks, abrasion or bulging of cover.
Check for damage or movement of couplings. Immediately replace the hose
if any of these conditions exist. Never repair a paint hose. Replace it with
another grounded high- pressure hose.

MODEL No.: PRG101, PRODUCT No.: 808470
• All hoses, ttings, and lter caps must be secured before operating spray
pump. Unsecured parts may eject at great force or leak a high pressure uid
stream causing severe injury.
• All hoses, swivels, guns, and accessories must be pressure rated at or above
3000 PSI/ 20.68Mpa.
• Do not spray outdoors on windy days.
• Wear clothing to keep paint o skin and hair.
• Do not operate or spray near children. Keep children away from the
equipment at all times.
• Do not overreach or stand on an unstable support. Keep eective footing
and balance at all times.
• Stay alert and watch what you are doing.
• Do not operate the unit when fatigued or under the inuence of drugs or
alcohol.
6. IMPORTANT ELECTRICAL INFORMATION
NOTICE
This machine is provided with a non-resettable thermal overload.
• Always disconnect the motor from the power supply before working on the
equipment.
The cause of the overload should be corrected before restarting. Take unit
to Service Center.
The plug must be plugged into an outlet that is properly installed.
This product is for use on a nominal 220 volt. Make sure that the product is
connected to an outlet having the same conguration as the plug.
No adapter should be used with this product.
10

MODEL No.: PRG101, PRODUCT No.: 808470
7. USING AN EXTENSION LEAD
Always use an approved extension lead suitable for the power input of this tool.
Before use, inspect the extension lead for signs of damage, wear and ageing.
Replace the extension lead if damaged or defective.
When using an extension lead on a reel, always unwind the lead completely.
Use of an extension lead not suitable for the power input of the tool or which is
damaged or defective may result in a risk of re and electric shock.
The power supply for this products charger should be protected by a residual
current device (rated at 30mA or less). A residual current device reduces the risk
of electric shock.
11

12
AFTER SALES SUPPORT
(toll free) MODEL No.: PRG101 • 10/2021 • 808470
e-mail: [e-mail]
1300 889 028
AU
1010W Airless Spray Station
Parts List
1. Carry handle
2. Prime/ spray switch
3. Return pipe
4. Suction pipe inlet port
5. Spray pipe outlet port
6. Stand
7. Suction pipe
8. Suction pipe lter
9. On/o switch
10. Extension lance
11. Trigger guard
12. Trigger
13. Spray tip guard
14. 515 Spray tip
15. Spray gun
16. Spray gun handle
17. 10m high pressure hose
18. 2 X wrench (19mm/17mm;
19mm/22mm);
19. Trigger locking switch
20. Power cord
21. 2 X Filter screen
1
20
3
8
4
6
7
2

13 AFTER SALES SUPPORT
(toll free)
MODEL No.: PRG101 • 10/2021 • 808470
e-mail: [e-mail]
1300 889 028
AU
1010W Airless Spray Station
21
518
9
12
13
10
11
14
17
15
19
16

14
AFTER SALES SUPPORT
(toll free) MODEL No.: PRG101 • 10/2021 • 808470
e-mail: [e-mail]
1300 889 028
AU
1010W Airless Spray Station
Assembly
WARNING: Before using the product, read
the instruction book carefully.
WARNING: Ensure the product is
disconnected from the mains power
supply before attempting any assembly.
Connection of high pressure hose and spray gun
1) Insert the high pressure hose (17) and tighten
with supplied wrench (19mm) (18) by turning it
clockwise (Fig. A1).
2) Insert the other end of the high pressure hose
(17) to the spray gun (15), and tighten with two
supplied wrenches (19mm end) (18) by turning it
clockwise (Fig. A2).
Connection of extension lance and spray gun
The extension lance (10) is an optional accessory
that can be used in the areas where the sprayer
may have diculty reaching.
1) Turn the locking nut anticlockwise to remove the
spray tip guard (13) and spray tip (14) from the
spray gun (15) (Fig. B1).
2) Insert the extension lance (10) into the end tip of
spray gun (15) and tighten with supplied wrench
(22mm) (18) by turning it clockwise. Do not over
tighten (Fig. B2).
3) Insert the other end of the extension lance (10) into
the spray tip guard (13) with the spray tip (14), and
tighten with hand by turning the locking nut and
spray tip guard clockwise (Fig. B2).
A1
A2
B1
B2

15 AFTER SALES SUPPORT
(toll free)
MODEL No.: PRG101 • 10/2021 • 808470
e-mail: [e-mail]
1300 889 028
AU
1010W Airless Spray Station
Operation
WARNING: Always be sure that the product is switched o and
unplugged before performing any of the
following operations.
Locking the spray gun trigger
WARNING: The spray gun trigger (12)
should be locked before preparing the
spray station to ensure the trigger (12) is not
accidentally pressed.
1) To lock the trigger (12), rotate the trigger locking
switch (19) backwards towards the rear end of the
spray gun (15) until it stops (Fig. C1).
2) To unlock the trigger (12), rotate the trigger locking
switch (19) forwards towards the trigger guard (11)
until it stops (Fig. C2).
Priming the pump
1) Separate the suction pipe (7) from the return pipe
(3), then:
• Place the suction pipe (7) inside a full container of
paint.
• Place the return pipe (3) into a waste container (Fig.
D1).
2) Set the prime/spray switch (2) to“prime”position
(Fig. D2).
3) Turn on the machine by pressing“I”on the On/O
switch (9) (Fig. D3).
4) Allow pump to run for about 60 seconds until you see a steady stream of
paint coming out of the return pipe (3) and into the waste container.
5) Set the prime/spray switch (2) to“spray”position (Fig. D4). Keep the suction
pipe (7) always in the surface of the paint.
C2
Suction
hose
Paint
container
Waste
container
Return
hose
D1
C1

16
AFTER SALES SUPPORT
(toll free) MODEL No.: PRG101 • 10/2021 • 808470
e-mail: [e-mail]
1300 889 028
AU
1010W Airless Spray Station
6) Wait for the airless spray station to cut out after a few moments. If it does not
shut o automatically, repeat steps 2 to 5.
7) Place the return pipe (3) back into the container of paint and clip the return
pipe (3) and suction pipe (7) together (Fig. D5).
Recommendation: It is good practice to perform the steps on this page
using water to familiarize yourself with the function of the unit as well as to
ensure the unit is set up properly.
D2
D3
D4
Spraying procedure
NOTE: Ensure the airless spray station has been
properly primed before commencing spraying
operations. (Refer to “priming the pump”
instructions.)
1) Ensure the spray tip (14) is rotated forward to the
spray position with the arrow on the tip facing
forward (Fig. E).
2) Perform“Pressure Relief Procedure”. (page 17)
3) Turn on the machine by pressing“I”on the On/O
switch (9) (Fig. D3).
4) Set the prime/spray switch (2) to“spray”position
(Fig. D4).
5) Unlock the spray gun trigger (12) (Fig. C2).
6) Stand about 30cm away from area to be sprayed
and keep this distance. Pull the spray gun trigger (12) to start spraying.
Suction
hose
Paint
container
Return
hose
D5
E

17 AFTER SALES SUPPORT
(toll free)
MODEL No.: PRG101 • 10/2021 • 808470
e-mail: [e-mail]
1300 889 028
AU
1010W Airless Spray Station
Pressure relief procedure
WARNING: Always follow the pressure relief procedure when
shutting the machine o for any purpose. This procedure is used
to relieve pressure from the high pressure hose (17). Failure to do so
may result in serious injury.
WARNING: Never aim the spray gun (15) towards at any part of
your body, other people or animals.
1) Lock the spray gun trigger (12) by rotating the
trigger locking switch towards the rear end of the
spray gun (15) until it stops (Fig. C1).
2) Turn the prime/spray switch (2) to the“prime”
position by turning the prime/spray switch (2)
upwards (Fig. D2).
3) Turn o the machine by pressing“O”on the On/O
switch (9) (Fig. F).
4) Unlock the spray gun trigger (12) by rotating the trigger locking switch
towards the trigger guard (11) until it stops (Fig. C2). Then briey pull the
spray gun trigger (12) into the side of a waste bucket to fully relieve pressure
from the system.
5) Lock the spray gun trigger (12) (Fig. C1).
• The motor will cycle ON and OFF while spraying to regulate pressure. This is
normal.
• When nished spraying, perform pressure relief procedure (Refer to
procedure above).
• If you have not nished painting with your airless sprayer and want to take
a short break (30-60 minutes), do not leave paint sitting inside the pump.
Follow the cleaning instructions to prevent paint from drying inside the
pump and pipe.
Once you’re ready to begin work again, simply follow the spraying
procedure on page 16.
Once properly primed again, aim the spray gun into a waste bucket and
allow 30 seconds for any leftover cleaning solution to be ushed out of the
system. Then resume painting as normal.
WARNING: Mineral turpentine should not be mixed with water at any
stage during the cleaning process.
F