Ferrules Direct FD110K User manual

FD110K
Pneumatic Crimping Press
Operating Manual
FP100PNU6MM

FEATURES
PRODUCT
Steel Handle
Sturdy moveable metal handle for
easy transporation
Crimping Head
Interchangeable die slot compatible
with dies ranging from 26 to 01AWG
Crimping Guard
Plastic guard screwed into the
crimping head
Port A (Air)
6mm port connecting the FD110K to
the air source
Port B (Foot Pedal)
6mm port connecting the FD110K to
the foot pedal
2

FEATURES
PRODUCT
Ferrules Direct’s FD110K pneumatic press is a versatile, heavy duty machine capable
of crimping wire ferrules ranging from 24-01 AWG (0.25-50mm2), Insulated terminals
26-06 AWG (0.14-16mm2), as well as uninsulated terminals 22 to 08 (0.34 to 10.0mm2).
• Versatile: Die sets can be changed in seconds, A full selection of crimping die sets
(sold separately) complement the FD110K.
• Powerful: With 1.8 Tons of compression force, the FD110K can crimp all types
of terminals and connectors including: wire ferrules, open barrel terminals, ag
terminals, and quick disconnects.
• Heavy Duty: A Veritable work horse, the FD110K press is ideal for crimping large
quantities of terminals
• Light Weight: Weighing only 17.6 lbs. (7.98kg), the FD110K crimping press can easily
be transported from one location to another.
Model # ...................................................................................................................... FD110K
Output Force ............................................................................................................ 1.8 Tons
Recommended Air pressure ............................................................................... 80-100 psi
Max Air Pressure .......................................................................................................... 7 BAR
Crimping Range ......................................................................... Wire Ferrules: 24-01 AWG
(0.25-50.0mm2)
Insulated Terminals and Connectors: 26-06 AWG
(0.14-16.0mm2)
Non Insulated Terminals and Connectors: 22 to 08AWG
(0.34 to 10.0mm2)
Crimping Length ........................................................................................................... 8mm
(Crimp Twice for longer ferrules)
Dimensions ................................................................................................. 10.8 x 5.0 x 5.70”
(275 x 128 x 145mm)
Weight ........................................................................................................................ 17.6 lbs
(7.98kg)
Kit Includes .......................................................... Crimping Press, Foot Pedal, Air Tubing,
22-08AWG Die Set (Wire Ferrules)
3

WDC2408D FDT10011D
WDC0401D FDT10023D
FD2210TWD FDT10043D
WDC1004D FDT10014D
FD1025RVD FDT10024D
FD1006TWD FDT10044D
WDC1004-22D FDT10020D
FD3550RVD FDT10040D
FDT10010D FDT10050D
Wire Range: ............. 24-08AWG
Prole: ..................... Trapezoidal
Connector: ........ Single Ferrules
Wire Range: ............. 22-10AWG
Prole: ................................. Oval
Connector: ................. Insulated
Terminals
Wire Range: ............. 08-01AWG
Prole: ..................... Trapezoidal
Connector: ............. Single/Twin
Ferrules
Wire Range: ............. 22-10AWG
Prole: ................................. Oval
Connector: ............. Closed End
Butt Connector
Wire Range: ............. 22-10AWG
Prole: ..................... Trapezoidal
Connector: ........... Twin Ferrules
Wire Range: ............. 24-14AWG
Prole: .................... Open Barrel
Connector: ...................... Quick
Disconnects
Wire Range: ............. 12-04AWG
Prole: ..................... Trapezoidal
Connector: ............. Single/Twin
Ferrules
Wire Range: ............. 08-06AWG
Prole: ................................. Oval
Connector: ................. Insulated
Terminals
Wire Range: ............. 08-04AWG
Prole: ............................ Custom
Connector: ........ Single Ferrules
Wire Range: ............. 10-08AWG
Prole: ................................. Oval
Connector: ............. Closed End
Connectors
Wire Range: ............. 10-06AWG
Prole: ..................... Trapezoidal
Connector: ........... Twin Ferrules
Wire Range: ............. 24-10AWG
Prole: .................... Open Barrel
Connector: ...................... Quick
Disconnects
Wire Range: ............. 12-04AWG
Prole: ..................... Trapezoidal
Connector: Single/Twin Ferrules
Wire Range: ............. 22-08AWG
Prole: ................... Single Indent
Connector: ............ Uninsulated
Terminals
Wire Range: ............. 02-01AWG
Prole: ............................ Custom
Connector: ........ Single Ferrules
Wire Range: ............. 22-10AWG
Prole: .................... Open Barrel
Connector: ...................... Quick
Disconnects
Wire Range: ............. 26-10AWG
Prole: ..................... Trapezoidal
Connector: ................. Insulated
Terminals
Wire Range: ............. 22-14AWG
Prole: ............................. Indent
Connector: ......................... Flag
Terminals
DIES
OPTIONAL
4

FDT10051D FDT10060D
FDT10053D FDT1008131D
FDT10058D FDT1008161D
FDT10052D FDT1008111D
FDT10054D FDT1008141D
FD10019FLD FDT1008171D
FDT10052AD FDT1008121D
FDT10055D FDT1008151D
FD10020FLD FDT1008181D
Wire Range: ............. 14-10AWG
Prole: .............................. Indent
Connector: ......................... Flag
Terminals
Wire Range: ............. 22-10AWG
Prole: ............................. Square
Connector: ..................... Turned
Contacts
Wire Range: ............. 22-14AWG
Prole: ............................. Indent
Connector: ................ Insulated
Flat Terminals
Wire Range: ............. 8.1-2.6mm
Prole: .................... Hexangonal
Connector: ................... Coaxial
Connectors
Wire Range: ............. 18-14AWG
Prole: .....................Open Barrel
Connector: ...................... Quick
Disconnects
Wire Range: ........... 10.8-2.5mm
Prole: ...................... Hexagonal
Connector: ................... Coaxial
Connectors
Wire Range: ............. 22-14AWG
Prole: .............................. Indent
Connector: ........ Non Insulated
Flag Terminals
Wire Range: ............. 6.5-1.7mm
Prole: ...................... Hexagonal
Connector: ................... Coaxial
Connectors
Wire Range: ............. 22-18AWG
Prole: .................... Open Barrel
Connector: ...................... Quick
Disconnects
Wire Range: ................ 4.5-2mm
Prole: ...................... Hexagonal
Connector: ................... Coaxial
Connectors
Wire Range: .................. 08AWG
Prole: .............................. Indent
Connector: ........ Non Insulated
Flag Terminals
Wire Range: ............. 8.9-6.5mm
Prole: ...................... Hexagonal
Connector: ................... Coaxial
Connectors
Wire Range: ............. 12-10AWG
Prole: .............................. Indent
Connector: ........ Non Insulated
Flag Terminal
Wire Range: ................ 6.5-2mm
Prole: ...................... Hexagonal
Connector: ................... Coaxial
Connectors
Wire Range: ............. 18-14AWG
Prole: .................... Open Barrel
Connector: .......................Quick
Disconnects
Wire Range: ........... 10.8-2.5mm
Prole: ...................... Hexagonal
Connector: ................... Coaxial
Connectors
Wire Range: .................. 06AWG
Prole: .............................. Indent
Connector: ........ Non Insulated
Flag Terminals
Wire Range: .............. 11-5.4mm
Prole: ...................... Hexagonal
Connector: ................... Coaxial
Connectors
DIES
OPTIONAL
5

Ensure the FD110K is disconnected from the air
source and foot pedal
Remove bolts in the Crimping Head and place a
compatible die set
Replace bolts securing the compatible die set
Insert air tubing in Port A and B, connecting
the air source and foot pedal
The FD110K is now ready to use, while crimping keep your hands clear of the
crimping head to prevent personal injury
INSTALLATION
OPERATION &
6

• Use the FD110K for recommended
uses only, according to the
manufacturer’s instruction manual.
Improper applications can create
hazards.
• Refer to the manufacturer’s
instruction manual for specic
crimping information prior to using this
product.
• Maintain a clean and well-lit
workspace.
• Keep bystanders clear of your
workspace during assembly and
operation.
• Do not assemble or operate when
tired or when under the inuence of
drugs or medication.
• Do not operate the FD110K in
environments with high temperature
or humidity, recomended operating
conditions: 40-120°F.
• Always maintain proper footing and
balance, ensuring better control
during operation and assembly.
• During operation wear ANSI-
approved safety goggles and heavy-
duty work gloves.
• Keep hands and ngers away from
the crimping die set and moving parts
during operation. This tool creates
approximately 1.8 tons of crimping
force.
• NEVER attempt to crimp wires
connected to a live electrical circuit.
• Equipment Medium: compressed air
(after it has gone through a 40-micron
air lter).
• Lubricate moving parts every 10,000
crimping cycles, adding a few drops
of a normal lubricant used for this
purpose.
• Every few months, check that all bolts
and screws are properly tightened.
• When not in use unplug the air tubing,
block open ports with dust caps, and
turn off the air compressor.
• Store the FD110K in a dry, cool place
and cover it with a suitable blanket to
avoid dust and possible rust spot.
MAINTENANCE
SAFETY &
7

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