Ferrules Direct FD120K User manual

FD120K
Pneumatic Crimping Press
Operating Manual

FEATURES
PRODUCT
Steel Handle
Sturdy moveable metal handle for
easy transporation
Crimping Head
Interchangeable die slot compatible
with dies ranging from 24AWG to 300
MCM
Adjustment knob
Knob used to change the crimping
pressure allowing for a larger ferrule
range
Port A (Air)
8mm port connecting the FD120K to
the air source
Port B (Foot Pedal)
8mm port connecting the FD120K to
the foot pedal
2

FD120K FP120PNU8MM
FEATURES
PRODUCT
FERRULES DIRECT’S FD120K pneumatic press is a versatile, heavy duty machine
capable of crimping wire ferrules ranging from 24 to 4AWG (0.25 to 24.0mm2),
2AWG to 1/0 (35.0 to 56.0mm2), and 3/0 to 300MCM (95.0 to 175.0mm2).
• Versatile: Die sets can be changed in seconds, A full selection of crimping die
sets( sold seperately) complement the FD120K.
• Powerful: With a 2.5T compression force, FD120K can crimp all types of terminals
and connectors including: wire ferrules, coaxial cables, open barrel terminals,
and ag terminals.
• Heavy Duty: A Veritable work horse, the FD120K press is ideal for crimping large
quantities of connectors
• Light Weight: Weighing only 14.3 lbs (6.5kg), the FD120K crimping press can easily
be transported from one location to another.
Model ......................................................................................................................... FD120K
Output Force ............................................................................................................ 2.5 Tons
(5,511 pound-force)
Recommended Air pressure ................................................................................ 80-100psi
Crimping Range ............................................................................................... 24 to 4AWG
2AWG to 1/O
3/O to 300MCM
Dimensions ................................................................................................... 10.8 x 5.0 x 5.7”
(275 x 128 x 146mm)
Weight ........................................................................................................................ 14.3 lbs
(6.5 kg)
Kit Includes ........................................................... Crimping Press, Foot Pedal, Air Tubing
3

FD120K1F
Suitable for: ....................................Wire Ferrules
Crimping Prole: .....................................Square
CrimpingOrientation:..............................Frontal
Range: .............24-4AWG (Single/Uninsulated)
2X22-2X8AWG (Twin)
FD120K2F
Suitable for: ....................................Wire Ferrules
Crimping Prole: .....................................Square
CrimpingOrientation:..............................Frontal
Range: ...............................................2AWG-1/0
(Single/Uninsulated)
FD120K3F
Suitable for: ....................................Wire Ferrules
Crimping Prole: .....................................Square
CrimpingOrientation:..............................Frontal
Range: ..........................................3/0-300MCM
(Single/Uninsulated)
DIES
OPTIONAL
4

FD120K1L
Suitable for: ....................................Wire Ferrules
Crimping Prole: .....................................Square
Crimping Orientation: ............................Lateral
Range: .............24-4AWG (Single/Uninsulated)
2X22-2X8AWG (Twin)
FD120K2L
Suitable for: ....................................Wire Ferrules
Crimping Prole: .....................................Square
Crimping Orientation: ............................Lateral
Range: ...............................................2AWG-1/0
(Single/Uninsulated)
FD120K3L
Suitable for: ....................................Wire Ferrules
Crimping Prole: .....................................Square
Crimping Orientation: ............................Lateral
Range: ..........................................3/0-300MCM
(Single/Uninsulated)
DIES
OPTIONAL
5

Ensure the FD120K is disconnected from the air
source and foot pedal
Remove bolts in the Crimping Head and place a
compatible die set
Replace bolts securing the compatible die set
Insert air tubing in Port A and B, connecting the air
source and foot pedal
The FD120K is now ready to use, while crimping keep your hands clear of the
crimping head to prevent personal injury
INSTALLATION
OPERATION &
6

• Use the FD120K for recommended
uses only, according to the
manufacturer’s instruction manual.
Improper use can create hazards
• Wear ANSI-approved safety goggles
and heavy duty work gloves during
use.
• Keep bystanders clear of your
work space during assembly and
operation.
• Keep hands and ngers away from
the crimping die set and moving parts
during operation. This tool creates
approximately 2.5 tons of crimping
force.
• Maintain proper footing and balance
at all times, ensuring better control
during operation and assembly.
• Do not assemble or operate when
tired or when under the inuence of
drugs or medication.
• NEVER attempt to crimp wires that
are plugged into an outlet and
electrically charged.
• Refer to the wire manufacturer’s
instruction manual for specic wire
crimping instructions prior to using this
product.
• Maintain product label and name
plates. These carry important, If
unreadable or missing, contact
Ferrules Direct.
• Equipment Medium: compressed air
(after it has gone through a 40-micron
air lter).
• Lubricate moving parts every 10,000
crimping cycles, adding a few drops
of a normal lubricant used for this
purpose.
• Every few months, check that all
bolts and screws are still properly
tightened. Proceed accordingly if
not.
• Do not operate the FD120K in
environments with high temperature
or humidity, recomended operating
conditions: 40-120°F.
• If it is used in low temperature
environment, anti-freeze measures
should be taken to prevent water in
the system from freezing.
• When not in use unplug the air tubing,
block open ports with dust caps, and
turn off the air compressor.
• Store the FD120K in a dry, cool place
and cover it with a suitable blanket to
avoid dust and possible rust spot.
MAINTENANCE
SAFETY &
7

FIND US ON SOCIAL MEDIA
Facebook.com/FerrulesDirect
Twitter.com/FerrulesDirect
Instagram.com/FerrulesDirect
Youtube.com/FerrulesDirect
HAVE ANY QUESTIONS?
[email protected]
[phone]