Festo SBO Series User manual

Manual
Electronics
Description
Compact Vision
System
Type SBO...−Q−...
Manual
548 319
en 0702a
[715 318]
Compact Vision System

Contents and general instructions
I
Festo P.BE−SBO−Q−EN en 0702a
Original de. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Edition en 0702a. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Designation P.BE−SBO−Q−EN. . . . . . . . . . . . . . . . . . . . . . . . . .
Order no. 548 319. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
©(Festo AG & Co. KG, D73726 Esslingen, Federal Republic
of Germany, 2007)
Internet: http://www.festo.com
E−mail: [e-mail]
The reproduction, distribution and utilisationof this document
as well as the communication of its contents to others without
express authorisation is prohibited. Offenders will be held
liable for payment of damages. All rights reserved in particular
the right to register patents, utility models and designs.

Contents and general instructions
II Festo P.BE−SBO−Q−EN en 0702a
Trademarks
Harax®is a registered trade mark of
HARTING Electronics GmbH & Co. KG
Harting RJ Industrial®is a registered trade mark of
HARTING Electronics GmbH & Co. KG

Contents and general instructions
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Festo P.BE−SBO−Q−EN en 0702a
Contents
Intended use VI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Range of application and certifications VII. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety information VIII. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service IX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Target group IX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Important user instructions X. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Notes regarding this description XII. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product−specific terms and abbreviations XIII. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1. System summary 1−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1 Structure of the SBO Compact Vision System 1−3. . . . . . . . . . . . . . . . . . . . . . . .
1.2 Variants 1−5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.1 Mode of operation 1−7
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.2 Display and connecting elements 1−8. . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3 Software packages 1−10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.4 Accessory 1−11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.5 Selection of a lens for SBOC 1−13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.6 Lighting selection 1−17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2. Fitting 2−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1 Fitting 2−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1.1 Connecting the Compact Vision System 2−4. . . . . . . . . . . . . . . . . . . . . .
2.1.2 Dimensions of the SBO Compact Vision System 2−5. . . . . . . . . . . . . . .
2.1.3 Mounting with adapter kit type SBOA−HMSV−39 2−6. . . . . . . . . . . . . . .
2.1.4 Mounting/dismantling of lens and protective tubing for SBOC 2−7. . .
2.1.5 Dismantling the protective foil for SBOI 2−8. . . . . . . . . . . . . . . . . . . . . .
3. Installation 3−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1 General installation instructions 3−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1.1 Selecting the power supply unit 3−5. . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2 Electrical connections 3−6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.1 Connecting the operating voltage and I/Os 3−6. . . . . . . . . . . . . . . . . . .

Contents and general instructions
IV Festo P.BE−SBO−Q−EN en 0702a
3.2.2 Connecting the Ethernet interface 3−11. . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.3 Connecting the CAN interface 3−15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4. Commissioning 4−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1 Commissioning instructions 4−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2 Installation of the software packages 4−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3 Check the network settings on the PC 4−5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4 Making network settings with the Compact Vision System 4−8. . . . . . . . . . . . . .
4.5 Establishing a connection to the device with CheckKon 4−11. . . . . . . . . . . . . . . .
4.6 Fine adjustment of the mounting, lighting and optics, setting the image
parameters 4−12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.7 Setting the system parameters for pre−processing 4−15. . . . . . . . . . . . . . . . . . . .
4.8 Selection of the evaluation mode 4−17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.8.1 I/O features for evaluation mode triggered" 4−18. . . . . . . . . . . . . . . . .
4.8.2 I/O features for evaluation mode free run" 4−24. . . . . . . . . . . . . . . . . .
4.8.3 I/O features for evaluation mode fixed frame rate" 4−28. . . . . . . . . . .
4.9 Connecting the device to a higher−order controller (PLC/IPC) 4−33. . . . . . . . . . . .
4.9.1 General information about the use of inputs 4−34. . . . . . . . . . . . . . . . . .
4.9.2 General information about the use of outputs 4−36. . . . . . . . . . . . . . . .
4.9.3 Use of internal I/Os 4−37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.9.4 Use of the I/O expansion 4−38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.9.5 Using the device as a CPI module at CP node 4−42. . . . . . . . . . . . . . . . .
4.9.6 Communication via the Ethernet interface with EasyIP protocol 4−48. .
4.10 Creation of test programs 4−50. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.11 Test system 4−52. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.12 Instructions for operation 4−53. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5. Diagnosis and error treatment 5−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1 General diagnosis options 5−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1.1 Status display 5−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1.2 Error treatment 5−6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A. Technical appendix A−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.1 Cleaning and maintenance A−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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Festo P.BE−SBO−Q−EN en 0702a
A.2 Addressing on the Ethernet (basics) A−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.3 Siemens star A−7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.4 Technical Data A−8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.5 Error messages A−10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.6 EasyIP A−12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.6.1 Input register A−12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.6.2 Output register A−13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.6.3 Fast access to input and output register A−14. . . . . . . . . . . . . . . . . . . . .
A.6.4 Extended system status/system information A−14. . . . . . . . . . . . . . . . .
A.6.5 Device system time A−15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.6.6 Total type tolerance in the current test program A−16. . . . . . . . . . . . . . .
A.6.7 Basic results of the last test A−17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.6.8 Features  Results of the last test A−18. . . . . . . . . . . . . . . . . . . . . . . . . . .
A.6.9 System parameters A−21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.6.10 Example of program A−22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B. Index B−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B.1 Index B−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Contents and general instructions
VI Festo P.BE−SBO−Q−EN en 0702a

Contents and general instructions
VII
Festo P.BE−SBO−Q−EN en 0702a
Intended use
The Compact Vision System type SBO...−Q−... has been
designed for installation in a machine or into an automated
system. It allows parts to be analyzed with respect to quality
and position.
The Compact Vision System type SBO...−Q−... may only be
used as follows:
 only in an industrial environment
asintended
inoriginal status without unauthorized modifications.
Only the conversions or modifications described in the
documentation supplied with the product are permitted.
inperfect technical condition.
When used together with conventional accessory compo
nents, such as sensors and actuators, the specified limits for
pressures, temperatures, electrical data, torques etc. must be
complied with. National and local safety regulations must
also be observed.

Contents and general instructions
VIII Festo P.BE−SBO−Q−EN en 0702a
Range of application and certifications
The product fulfils the requirements of the EU directives and
is marked with the CE marking symbol.
Standards and test values, which the product must comply
with and fulfil, can be found in the section Technical data".
The product−relevant EU directive can be found in the declar
ation of conformance.
Product designs, which are marked with the following
symbol, fulfil the requirements of the:
 Recognized Component Marks for Canada and the
UnitedStates
Only for use in Class 2 circuits.
Note
Note the following if your application must comply with the
specifications of the Recognized Component Marks for
Canada and the United States":
 Rules for complying with the UL certification can be
found in the UL−specific brief operating instructions.
The technical specifications listed there apply first.
 The technical specifications in this documentation may
show deviating values.

Contents and general instructions
IX
Festo P.BE−SBO−Q−EN en 0702a
Safety information
Caution
During commissioning and programming, the safety re
gulations listed in this manual and in the documentation
for the controller and the other components used must
always be observed.
The user must ensure that no one is within the sphere of
influence of the connected actuators. Access to the pos−
sible danger area must be prevented by suitable measures
such as barricades and warning signs.
Caution
Electrostatically sensitive components! Electrostatic
discharges can damage the internal electronics.
·Do not open the housing. Observe the handling specifi
cations for electrostatically sensitive devices.
Caution
A dirty and scratched lens or a dirty and scratched safety
window can lead to visual defects. Make sure that the
safety window / lens are not scratched. Do not use any
abrasive cleaning agents.
Clean the lens or the safety window if they are dirty or if
there are dirt deposits on them:
 with an air gun or with clean unlubricated compressed
air.
 with a soft moist cloth and non−abrasive cleaning agents.

Contents and general instructions
XFesto P.BE−SBO−Q−EN en 0702a
Caution
If the permissible temperature range is exceeded, e.g. by
powerful external sources of light, this can lead to system
faults and cause damage.
·Mount the Compact Vision System in a well ventilated
location, especially screened from the heat emitted by
other devices and from sources of light.
Service
Please consult your local Festo repair service if you have any
technical problems.
Target group
This description is intended exclusively for technicians
trained in control and automation technology who have ex
perience in installing and commissioning electronic systems.

Contents and general instructions
XI
Festo P.BE−SBO−Q−EN en 0702a
Important user instructions
Danger categories
This manual contains instructions on the possible dangers
which may occur if the product is not used correctly. These
instructions are marked (Warning, Caution, etc.), printed on a
shaded background and marked additionally with a picto
gram. A distinction is made between the following danger
warnings:
Warning
This means that failure to observe this instruction may
result in serious personal injury or damage to property.
Caution
This means that failure to observe this instruction may
result in personal injury or damage to property.
Note
This means that failure to observe this instruction may
result in damage to property.
The following pictogram marks passages in the text which
describe activities with electrostatically sensitive compo
nents.
Electrostatically sensitive components may be damaged if
they are not handled correctly.

Contents and general instructions
XII Festo P.BE−SBO−Q−EN en 0702a
Marking special information
The following pictograms mark passages in the text
containing special information.
Pictograms
Information:
Recommendations, tips and references to other sources of
information.
Accessories:
Information on necessary or sensible accessories for the
Festo product.
Environment:
Information on environment−friendly use of Festo products.
Text markings
·The bullet indicates activities which may be carried out in
any order.
1. Figures denote activities which must be carried out in the
numerical order specified.
 Hyphens indicate general activities.

Contents and general instructions
XIII
Festo P.BE−SBO−Q−EN en 0702a
Notes regarding this description
Note
This manual refers to the following versions:
Hardware/software Version
Compact Vision System
SBO...−Q−...
from release 3.2.0.0
from hardware version AB0905
CheckKon from Version 4.0
CheckOpti from Version 3.0
SBO−DeviceManager from Version 1.0
Tab.0/1: Hardware versions and software releases
This description contains general basic information on con
necting, installing and operating the Compact Vision System.
Additional information on commissioning, parameterizing and
diagnosing with the software packages can be found in the
software package help systems.
Type Title Contents
Electronics description
(this description)
Compact Vision System type
SBO...−Q−...
Connecting, installing and operat
ing the Compact Vision System
Help system for the CheckKon
software
CheckKon Help Functional description of CheckKon
Help system for the
CheckOpti software
CheckOpti Help Functional description of CheckOpti
Description
SBO−DeviceManager
SBO−DeviceManager Help Functional description of the
SBO−DeviceManager
Tab.0/2: Documentation for the Compact Vision System

Contents and general instructions
XIV Festo P.BE−SBO−Q−EN en 0702a
Product−specific terms and abbreviations
The following product−specific abbreviations are used in this
description:
Term/abbreviation Meaning
Aperture Opening through which light passes through the lens onto the image
sensor surface. The larger the opening or the aperture is, the more light
will reach the sensor. When the aperture opens, the depth of focus will be
reduced. The depth of focus increases the further the aperture is closed
(larger f−stop). Smaller aperture openings make longer exposure times
necessary. Shorter exposure times require larger aperture openings.
Auto MDI−X Recognizes the configuration of the other station and adapts the trans
mitter and receiver cables of a network connection automatically.
CheckKon Software package for configuration and commissioning
CheckOpti Software package for creating test programs
CMOS sensor Opto−electronic sensor which converts light signals into electric signals.
In addition to the pure sensor function, functions for image conversion
are built into the chip, e.g. lighting check and contrast correction.
CP cable Special cable used to connect the various CP modules in a CP string.
CP connection Socket or plug on the CP modules which allows the modules to be
interconnected using the CP cable.
CP node CP field bus node with/without field bus connection, to which the I/O
modules are connected.
CP master Collective term for modules with one or more CP connections to which
one CP string each can be connected. CP masters are the CPX−CP inter
face, CP field bus node, CPV Direct or CP interfaces.
CP modules Collective term for the various modules that can be integrated in a
CPsystem.
CP string Entirety of the CP modules and CP cables connected together to a
CPmaster’s CP connection.
CP system Complete electrical installation system consisting of a CP master with one
or more CP strings.

Contents and general instructions
XV
Festo P.BE−SBO−Q−EN en 0702a
Term/abbreviation Meaning
CP valve terminal Type 10 CPV valve terminal or type 12 CPA valve terminal, each with a CP
connection (also regarded as CP modules).
CPI modules CP modules with extended functionality
CPX modules Common term for the various modules which can be incorporated in a
CPX terminal.
CPX terminal Complete system consisting of CPX modules with or without pneumatics.
Depth of field See depth of focus
Depth of focus The spatial area in front of and behind the focussed object which is still
sharp (also known as depth of field). The depth of field depends on the
focal depth of the lens and the set aperture. Short focal depths with
small aperture openings lead to larger depth of field.
Edge−controlled The detection of a signal (e.g. input) reacts to the rising or falling edge.
Ethernet Physical protocol and network for connecting various devices
Exposure time The time during which the CMOS sensor is exposed to light during record
ing. The longer the exposure time, the more light will penetrate. The
choice of exposure time depends e.g. on the movement speed, the light
available and the light sensitivity of the sensor (see also sensor gain).
With moving objects excessive exposure times result in blurred pictures.
Fallingedge Transition from logical 1 to logical 0 (falling)
Feature Values defined by the computer (e.g. length) are determined from the
images of a part and are used for making an analysis.
Fieldbus node Provides the connection to specific fieldbuses. Conducts control signals
to the connected modules and monitors their ability to function.
Focal depth Long focal depths create a large image, short focal depths create a
wide−angle image. Lenses with variable focal depths are known as zoom
lenses. Lenses with longer focal depths usually have less depth of focus
and less light intensity.
Gain See sensor gain
I Digital input
Input module Input module
I/O modules Collective term for the modules which provide digital inputs and outputs
(e.g., CPX I/O modules, CP input modules and CP output modules).

Contents and general instructions
XVI Festo P.BE−SBO−Q−EN en 0702a
Term/abbreviation Meaning
I/Os Digital inputs and outputs
Logical 0 Input or output supplies 0 V
Logical 1 Input or output supplies 24 V
O Digital output
Output module Output module
PLC/IPC Programmable logic controller/industrial PC
Rising edge Transition from logical 0 to logical 1 (rising)
SBO−DeviceManager Software package for setting the network properties and firmware
Sensor gain Influences the light sensitivity of the sensor. If the gain is increased, the
light sensitivity will also be increased. Excessive gain can lead to grainy
pictures.
Status−controlled The detection of a signal (e.g. input) reacts to a logical 1 or logical 0.
String allocation Type and sequence of the CP modules connected to one or more
CPstrings.
TCP/IP Combination of the protocols TCP and IP, the most−widely used protocol
in communication via Ethernet.
Test program Definition of the parts to be detected and the features to be determined
Tab.0/3: Product−specific terms and abbreviations

Systemsummary
1−1Festo P.BE−SBO−Q−EN en 0702a
Chapter 1

1. System summary
1−2 Festo P.BE−SBO−Q−EN en 0702a
Contents
1. System summary 1−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1 Structure of the SBO Compact Vision System 1−3. . . . . . . . . . . . . . . . . . . . . . . .
1.2 Variants 1−5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.1 Mode of operation 1−7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.2 Display and connecting elements 1−8. . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3 Software packages 1−10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.4 Accessory 1−11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.5 Selection of a lens for SBOC 1−13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.6 Lighting selection 1−17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .