Festo SBO Series User manual

Manual
Electronics
Description
Compact Vision
System
Type SBO...−Q−...
Manual
548 319
en 0702a
[715 318]
Compact Vision System

Contents and general instructions
I
Festo P.BE−SBO−Q−EN en 0702a
Original de. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Edition en 0702a. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Designation P.BE−SBO−Q−EN. . . . . . . . . . . . . . . . . . . . . . . . . .
Order no. 548 319. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
©(Festo AG & Co. KG, D73726 Esslingen, Federal Republic
of Germany, 2007)
Internet: http://www.festo.com
E−mail: [e-mail]
The reproduction, distribution and utilisationof this document
as well as the communication of its contents to others without
express authorisation is prohibited. Offenders will be held
liable for payment of damages. All rights reserved in particular
the right to register patents, utility models and designs.

Contents and general instructions
II Festo P.BE−SBO−Q−EN en 0702a
Trademarks
Harax®is a registered trade mark of
HARTING Electronics GmbH & Co. KG
Harting RJ Industrial®is a registered trade mark of
HARTING Electronics GmbH & Co. KG

Contents and general instructions
III
Festo P.BE−SBO−Q−EN en 0702a
Contents
Intended use VI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Range of application and certifications VII. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety information VIII. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service IX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Target group IX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Important user instructions X. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Notes regarding this description XII. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product−specific terms and abbreviations XIII. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1. System summary 1−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1 Structure of the SBO Compact Vision System 1−3. . . . . . . . . . . . . . . . . . . . . . . .
1.2 Variants 1−5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.1 Mode of operation 1−7
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.2 Display and connecting elements 1−8. . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3 Software packages 1−10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.4 Accessory 1−11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.5 Selection of a lens for SBOC 1−13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.6 Lighting selection 1−17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2. Fitting 2−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1 Fitting 2−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1.1 Connecting the Compact Vision System 2−4. . . . . . . . . . . . . . . . . . . . . .
2.1.2 Dimensions of the SBO Compact Vision System 2−5. . . . . . . . . . . . . . .
2.1.3 Mounting with adapter kit type SBOA−HMSV−39 2−6. . . . . . . . . . . . . . .
2.1.4 Mounting/dismantling of lens and protective tubing for SBOC 2−7. . .
2.1.5 Dismantling the protective foil for SBOI 2−8. . . . . . . . . . . . . . . . . . . . . .
3. Installation 3−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1 General installation instructions 3−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1.1 Selecting the power supply unit 3−5. . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2 Electrical connections 3−6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.1 Connecting the operating voltage and I/Os 3−6. . . . . . . . . . . . . . . . . . .

Contents and general instructions
IV Festo P.BE−SBO−Q−EN en 0702a
3.2.2 Connecting the Ethernet interface 3−11. . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.3 Connecting the CAN interface 3−15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4. Commissioning 4−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1 Commissioning instructions 4−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2 Installation of the software packages 4−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3 Check the network settings on the PC 4−5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4 Making network settings with the Compact Vision System 4−8. . . . . . . . . . . . . .
4.5 Establishing a connection to the device with CheckKon 4−11. . . . . . . . . . . . . . . .
4.6 Fine adjustment of the mounting, lighting and optics, setting the image
parameters 4−12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.7 Setting the system parameters for pre−processing 4−15. . . . . . . . . . . . . . . . . . . .
4.8 Selection of the evaluation mode 4−17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.8.1 I/O features for evaluation mode triggered" 4−18. . . . . . . . . . . . . . . . .
4.8.2 I/O features for evaluation mode free run" 4−24. . . . . . . . . . . . . . . . . .
4.8.3 I/O features for evaluation mode fixed frame rate" 4−28. . . . . . . . . . .
4.9 Connecting the device to a higher−order controller (PLC/IPC) 4−33. . . . . . . . . . . .
4.9.1 General information about the use of inputs 4−34. . . . . . . . . . . . . . . . . .
4.9.2 General information about the use of outputs 4−36. . . . . . . . . . . . . . . .
4.9.3 Use of internal I/Os 4−37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.9.4 Use of the I/O expansion 4−38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.9.5 Using the device as a CPI module at CP node 4−42. . . . . . . . . . . . . . . . .
4.9.6 Communication via the Ethernet interface with EasyIP protocol 4−48. .
4.10 Creation of test programs 4−50. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.11 Test system 4−52. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.12 Instructions for operation 4−53. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5. Diagnosis and error treatment 5−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1 General diagnosis options 5−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1.1 Status display 5−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1.2 Error treatment 5−6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A. Technical appendix A−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.1 Cleaning and maintenance A−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Contents and general instructions
V
Festo P.BE−SBO−Q−EN en 0702a
A.2 Addressing on the Ethernet (basics) A−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.3 Siemens star A−7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.4 Technical Data A−8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.5 Error messages A−10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.6 EasyIP A−12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.6.1 Input register A−12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.6.2 Output register A−13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.6.3 Fast access to input and output register A−14. . . . . . . . . . . . . . . . . . . . .
A.6.4 Extended system status/system information A−14. . . . . . . . . . . . . . . . .
A.6.5 Device system time A−15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.6.6 Total type tolerance in the current test program A−16. . . . . . . . . . . . . . .
A.6.7 Basic results of the last test A−17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.6.8 Features  Results of the last test A−18. . . . . . . . . . . . . . . . . . . . . . . . . . .
A.6.9 System parameters A−21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.6.10 Example of program A−22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B. Index B−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B.1 Index B−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Contents and general instructions
VI Festo P.BE−SBO−Q−EN en 0702a

Contents and general instructions
VII
Festo P.BE−SBO−Q−EN en 0702a
Intended use
The Compact Vision System type SBO...−Q−... has been
designed for installation in a machine or into an automated
system. It allows parts to be analyzed with respect to quality
and position.
The Compact Vision System type SBO...−Q−... may only be
used as follows:
 only in an industrial environment
asintended
inoriginal status without unauthorized modifications.
Only the conversions or modifications described in the
documentation supplied with the product are permitted.
inperfect technical condition.
When used together with conventional accessory compo
nents, such as sensors and actuators, the specified limits for
pressures, temperatures, electrical data, torques etc. must be
complied with. National and local safety regulations must
also be observed.

Contents and general instructions
VIII Festo P.BE−SBO−Q−EN en 0702a
Range of application and certifications
The product fulfils the requirements of the EU directives and
is marked with the CE marking symbol.
Standards and test values, which the product must comply
with and fulfil, can be found in the section Technical data".
The product−relevant EU directive can be found in the declar
ation of conformance.
Product designs, which are marked with the following
symbol, fulfil the requirements of the:
 Recognized Component Marks for Canada and the
UnitedStates
Only for use in Class 2 circuits.
Note
Note the following if your application must comply with the
specifications of the Recognized Component Marks for
Canada and the United States":
 Rules for complying with the UL certification can be
found in the UL−specific brief operating instructions.
The technical specifications listed there apply first.
 The technical specifications in this documentation may
show deviating values.