Festo SBOI-Q-R1B User manual

Manual
Electronics
Description
Compact Camera
System
Type SBO...−Q−...
Manual
548 319
en 0912c
[750 552]
Compact Camera System

Contents and general instructions
I
Festo P.BE−SBO−Q−EN en 0912c
Original de. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Edition en 0912c. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Designation P.BE−SBO−Q−EN. . . . . . . . . . . . . . . . . . . . . . . . . .
Order no. 548 319. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
© (Festo AG&Co. KG, D73726 Esslingen, Germany, 2009)
Internet: http://www.festo.com
E−Mail: [e-mail]
The reproduction, distribution and utilization of this
document as well as the comunication of its contents to
others without express authorization is prohibited.
Offenders will be held liable for the payment of damages.
All rights reserved in the event of the grant of a patent,
utility module or design.

Contents and general instructions
II Festo P.BE−SBO−Q−EN en 0912c
Trade marks
HARAX ®is a registered trade mark of HARTING KGaA, Espelkamp
Harting RJ Industrial ®is a registered trade mark of
HARTING Electronics GmbH & Co. KG
CoDeSys ®is a registered trade mark of
3S−Smart Software Solutions GmbH
Halcon ®is a registered trade mark of MVTec Software GmbH
MODBUS ®is a registered trade mark of Schneider Automation

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Festo P.BE−SBO−Q−EN en 0912c
Contents
Intended use VII. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Range of application and certifications VIII. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety instructions IX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service X. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Target group X. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Important user instructions XI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Instruction on the use of this manual XIII. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product−specific terms and abbreviations XIV. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1. System summary 1−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1 Design of the SBO Compact Camera System 1−3. . . . . . . . . . . . . . . . . . . . . . . . .
1.2 Variants 1−5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.1 Mode of operation 1−8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.2 Display and connecting elements 1−9. . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3 Software package 1−12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.4 Accessories 1−13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.5 Selection of a lens with SBOC 1−15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.6 Selecting lighting 1−19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2. Fitting 2−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1 Mounting 2−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1.1 Mounting the Compact Camera System 2−4. . . . . . . . . . . . . . . . . . . . . .
2.1.2 Dimensions of the Compact Camera Systems SBO 2−5. . . . . . . . . . . . .
2.1.3 Mounting with adapter kit type SBOA−HMSV−39 2−6. . . . . . . . . . . . . . .
2.1.4 Mounting/removal of lens and shield tube for SBOC 2−7. . . . . . . . . . .
2.1.5 Removal of the protective foil for SBOI 2−8. . . . . . . . . . . . . . . . . . . . . .
3. Installation 3−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1 General instructions on installation 3−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1.1 Selecting the power supply unit 3−5. . . . . . . . . . . . . . . . . . . . . . . . . . . .

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IV Festo P.BE−SBO−Q−EN en 0912c
3.2 Electrical connections 3−6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.1 Connecting the operating voltage and I/Os 3−6. . . . . . . . . . . . . . . . . . .
3.2.2 Connecting the Ethernet interface 3−11. . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.3 Connecting the CAN interface 3−15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4. Commissioning 4−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1 Instructions on commissioning 4−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2 Installation of the software packages 4−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3 Network settings on the PC 4−5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4 Firewall settings on the PC 4−8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.5 Network settings on the Compact Camera System 4−11. . . . . . . . . . . . . . . . . . . .
4.6 CheckKon connection to the Compact Camera System 4−14. . . . . . . . . . . . . . . . .
4.7 Settings on the Compact Camera System 4−16
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.8 System parameters for pre−processing 4−19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.9 Selection of the evaluation mode 4−21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.9.1 I/O process with theTriggered" evaluation mode 4−23. . . . . . . . . . . . .
4.9.2 I/O process with the Freewheel unit" evaluation mode 4−28. . . . . . . .
4.9.3 I/O sequence with the Fixed picture sampling rate"
evaluationmode 4−39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.10 Connection to higher−level controller (PLC/IPC) 4−44. . . . . . . . . . . . . . . . . . . . . . .
4.10.1 General information on use of inputs 4−45. . . . . . . . . . . . . . . . . . . . . . . .
4.10.2 General information on use of outputs 4−48. . . . . . . . . . . . . . . . . . . . . .
4.10.3 Use of internal I/Os 4−49. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.10.4 Use of the I/O expansion 4−51. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.10.5 Use of the device as CPI module at CP nodes 4−55. . . . . . . . . . . . . . . . .
4.10.6 Use of the device as CANopen Master 4−61. . . . . . . . . . . . . . . . . . . . . . .
4.10.7 Use of the Ethernet interface with EasyIP protocol 4−63. . . . . . . . . . . . .
4.10.8 Use of the Ethernet interface with Telnet protocol 4−65. . . . . . . . . . . . .
4.10.9 Use of the Ethernet interface with Modbus protocol 4−74. . . . . . . . . . . .
4.10.10 Use of CoDeSys 4−76. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.10.11 Display of inspection results with the SBO...−Q WebViewer" 4−81. . . .
4.11 Creation of the test programs 4−83. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.12 Checking the system settings 4−84. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.13 Instructions on operation 4−85. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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Festo P.BE−SBO−Q−EN en 0912c
5. Diagnosis and error treatment 5−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1 General diagnostics options 5−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1.1 Status display 5−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1.2 Error handling 5−6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A. Technical appendix A−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.1 Cleaning and maintenance A−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.2 Addressing in the Ethernet (basics) A−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.3 Siemens star A−7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.4 Technical Data A−8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.5 Error messages A−11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.6 Address table for EasyIP, Modbus, Telnet und CoDeSys embedded A−14. . . . . . .
A.6.1 Input register A−14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.6.2 Output register A−15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.6.3 Fast access to the input and output register A−16. . . . . . . . . . . . . . . . . .
A.6.4 Extended system status/system information A−16. . . . . . . . . . . . . . . . .
A.6.5 System time of the device A−17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.6.6 Total tolerance of the type in the current test program A−18. . . . . . . . .
A.6.7 Basic results of the last inspection A−19. . . . . . . . . . . . . . . . . . . . . . . . . .
A.6.8 Characteristics  Results of the last inspection A−20. . . . . . . . . . . . . . . .
A.6.9 System parameters A−23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.6.10 String address table A−24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B. Index B−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Contents and general instructions
VI Festo P.BE−SBO−Q−EN en 0912c

Contents and general instructions
VII
Festo P.BE−SBO−Q−EN en 0912c
Intended use
The Compact Camera System type SBO...−Q−... has been
designed for installation into a machine or an automated
system. It is used to analyse parts for quality and position.
The Compact Camera System type SBO...−Q−... may only be
used as follows:
 only in an industrial environment
asintended
inits original condition without unauthorised
modifications. Only the conversions or modifications
described in the documentation supplied with the product
are permitted.
inperfect technical condition.
When used together with commercially available
components, such as sensors and actuators, the specified
limits for pressures, temperatures, electrical data, torques
etc. must be observed. National and local safety regulations
must also be observed.

Contents and general instructions
VIII Festo P.BE−SBO−Q−EN en 0912c
Range of application and certifications
The product fulfils the requirements of the EU directives and
is marked with the CE certification.
Standards and test values which the product maintains and
fulfils can be found in the section Technical data".
Theproduct−relevant EU directivs can be found in the
declaration of conformity.
Certain product configurations have been certified by the
Underwriters Laboratories Inc. (UL) for the USA and Canada.
These configurations are marked as follows:
UL Recognized Component Mark for Canada and the
UnitedStates

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IX
Festo P.BE−SBO−Q−EN en 0912c
Safety instructions
Caution
When commissioning and programming, the safety
regulations listed in this manual and in the documentation
for the control and other components used, must always
be observed.
The user must ensure that nobody has access to the
positioning range of the connected actuators. Access to
the possible danger area must be prevented by suitable
measures such as protective screens and warning signs.
Caution
Electrostatically sensitive components! Electrostatic
discharges can damage the internal electronics.
·Do not open the housing. Observe the handling
specifications for electrostatically sensitive devices.
Caution
A dirty and scratched lens or a dirty and scratched
protective disc can lead to optical errors. Make sure that
the lens and the protective disc are not scratched.
Donotuse any abrasive cleaning agents.
Clean the lens and protective disc if they are dirty or there
are dirt deposits on them:
 with an air gun or with clean non−lubricated compresed
air.
 with a soft moist cloth and non−abrasive cleaning agents.

Contents and general instructions
XFesto P.BE−SBO−Q−EN en 0912c
Caution
If the permitted temperature range is exceeded, e.g.due
topowerful external sources of light, this can lead to
systemerrors and cause damage.
·Mount the Compact Camera System in a well ventilated
location, especially screened from the heat emitted due
to other devices and from sources of light.
Service
Please consult your local Festo repair service if you have any
technical problems.
Target group
This description is intended exclusively for technicians
trained in control and automation technology who have
experience in installing and commissioning electronic
systems.

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Festo P.BE−SBO−Q−EN en 0912c
Important user instructions
Danger categories
This manual contains instructions on the possible dangers
which may occur if the product is not used correctly.
Theseinstructions are marked (Warning, Caution, etc.),
printed on a shaded background and marked additionally
with a pictogram. A distinction is made between the following
danger warnings:
Warning
This means that failure to observe this instruction may
result in serious personal injury or damage to property.
Caution
This means that failure to observe this instruction may
result in personal injury or damage to property.
Note
This means that failure to observe this instruction may
result in damage to property.
The following pictogram marks passages in the text which
describe activities with electrostatically sensitive
components.
Electrostatically sensitive components may be damaged if
they are not handled correctly.

Contents and general instructions
XII Festo P.BE−SBO−Q−EN en 0912c
Marking special information
The following pictograms mark passages in the text
containing special information.
Pictograms
Information:
Recommendations, tips and references to other sources of
information.
Accessories:
Information on necessary or sensible accessories for the
Festoproduct.
Environment:
Information on environment−friendly use of Festo products.
Text markings
·The bullet indicates activities which may be carried out in
any order.
1. Figures denote activities which must be carried out in the
numerical order specified.
 Hyphens indicate general activities.

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XIII
Festo P.BE−SBO−Q−EN en 0912c
Instruction on the use of this manual
Note
This manual refers to the following versions:
Hardware/software Version
Compact Camera System
SBO...−Q−...
from software version 3.4
from hardware version CA0508
CheckKon from Version 4.1 Release 04
CheckOpti from Version 3.0 Release 03
SBO Device Manager from Version 1.2 Release 07
Tab.0/1: Hardware and software versions
This manual contains general basic information on mounting,
installing and operating the Compact Camera System.
Additionalinformation on commissioning, parameter setting and
diagnosis with the software packages can be found in the
packages’ Help system.
Type Title Contents
Electronics manual Compact Camera System SBO...−Q
description P.BE−SBO−Q−...
(thismanual)
Mounting, installing and
commissioning the
CompactVisionSystem
Help system Help for CheckKon
P.SW−CB−KON−...
CheckKon functional description and
operation
Help system Help for CheckOpti
P.SW−OPTI−...
CheckOpti functional description and
operation
Description SBO Device Manager Help SBO DeviceManager functional
description and operation
Tab.0/2: Documentation on the Compact Vision System

Contents and general instructions
XIV Festo P.BE−SBO−Q−EN en 0912c
Product−specific terms and abbreviations
The following product−specific abbreviations are used in this
manual:
Term/abbreviation Meaning
0−signal Input or output supplies 0 V
1−signal Input or output supplies 24 V
A Digital output.
Aperture Opening through which light passes over a lens onto the sensor.
Thelarger the opening or aperture, the more light will reach the
sensor. When the aperture opens, the depth of focus will be
reduced. The depth of focus increases the further the aperture is
closed (larger f−number). Small aperture openings make longer
exposure times necessary. Short exposure times require larger
aperture openings.
Auto MDI−X Recognises the Ethernet configuration of the other station and
adapts the send and receive cables of a network connection
automatically.
CANopen Fieldbus protocol based on CAN, which is a European standard.
Characteristic(s) Established values (e.g. length) that were determined due to the
test program and used for analysis.
CheckKon Software package for configuration and commissioning
CheckOpti Software package for preparing test programs.
CMOS sensor Optoelectronic sensor which converts light signals into electric
signals. In addition to the purely sensor function, functions for image
conversion are integrated into the chip, e.g. exposure control and
contrast correction.
CoDeSys pbF CoDeSys provided by Festo
CoDeSys = Controller Development System
CoDeSys provided by Festo permits configuration, commissioning
and programming of various components and devices from Festo.
Condition−controlled Recognition of a signal (e.g. input) reacts to a 1−signal or 0−signal.
CP cable Special cable used to connect the various CP modules in a CP string.

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Festo P.BE−SBO−Q−EN en 0912c
Term/abbreviation Meaning
CP connection Socket or plug on the CP module which allows the modules to be
interconnected using the CP cable.
CPI modules CP module with extended functionality
CP master Collective term for modules with one or more CP connections to
which one CP string each can be connected. CP masters are, for
example, the CPX−CP interface, CP field bus node, CPV Direct or
CPinterfaces.
CP modules Collective term for the various modules that can be integrated in a
CP system.
CP node CP field bus node with/without field bus connection, to which the
I/O modules are connected.
CP string Entirety of the CP modules and CP cable connected together to a
CPmaster’s CP connection.
CP system Complete electrical installation system consisting of a CP master
with one or more CP strings.
CP valve terminal Type 10 CPV valve terminal or type 12 CPA valve terminal, each with
a CP connection (also regarded as CP modules).
CPX modules Collective term for the various modules which can be integrated into
a CPX terminal.
CPX terminal Complete system consisting of CPX modules with or without
pneumatics.
Depth of focus The spatial area in front of and behind the focussed object which is
still sharp (also known as severity level). The depth of focus
depends on the focal depth of the lens and the set aperture.
Shortfocal depths with small aperture openings lead to larger depth
of focus.
EasyIP Protocol for the simple exchange of operands between Festo
controllers (e.g. FEC Standard, PS1, etc.). EasyIP controllers are
normally both client and server. But there can also be controllers
without server function, such as diagnostic devices or visualisation
computers, that participate in EasyIP.
Edge−controlled Recognition of a signal (e.g. input) reacts to rising or falling edge.
Ethernet Physical protocol and network for connecting various devices.

Contents and general instructions
XVI Festo P.BE−SBO−Q−EN en 0912c
Term/abbreviation Meaning
Exposure time The time during which the CMOS sensor is subjected to light during
recording. The longer the exposure time, the more light will
penetrate. The choice of exposure time depends e.g. on the
movement speed, the light available and the light sensitivity of the
sensor (see also sensor amplification). With moving objects
excessive exposure times result in blurred pictures.
Fallingedge Transition from 1−signal to 0−signal (falling).
Fieldbus nodes Provide the connection to specific fieldbuses. Transmit control
signals to the connected modules and monitor their ability to
function.
Focal depth Long focal depths create a large image, short focal depths a
wide−angle image. Lenses with variable focal depths are known as
zoom lenses. Lenses with longer focal depths usually have less
severity level and less luminous intensity.
Gain See sensor amplification
Halcon Vision system library
I Digital input.
I/O modules Collective term for the modules which provide digital inputs and
outputs (e.g., CPX I/O modules, CP input modules and CP output
modules).
I/Os Digital inputs and outputs.
Input module Input module.
Modbus/TCP Communication standard via TCP/IP in automation technology.
Output module Output module.
PLC/IPC Programmable logic controller/industrial PC
Rising edge Transition from 0−signal to 1−signal (rising).
SBO Device Manager Software package for adjusting the network characteristics and
firmware.
Sensor amplification Influences the light sensitivity of the sensor. Increasing the
amplification increases the light sensitivity. Excessive amplification
can lead to grained pictures.
Severity level See depth of focus

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Festo P.BE−SBO−Q−EN en 0912c
Term/abbreviation Meaning
String allocation Type and order of the CP modules connected to one or more
CPstrings.
TCP/IP Combination of the protocols TCP and IP, the most−widely used
protocol in communication via Ethernet.
Telnet Client−server protocol for general, bidirectional communication,
using TCP. Telnet is normally used to offer users access to Internet
computers over the command line.
Test program Definition of parts to be recognised and characteristics to be
determined.
TSP Target Support Package
A target support package contains all configuration and expansion
files that are needed to make a specific controller
(heretargetsystem = target) available for the programming
environment CoDeSys provided by Festo".
Tab.0/3: Product−specific terms and abbreviations

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XVIII Festo P.BE−SBO−Q−EN en 0912c