Festo SBOI-Q-R3B-WB User manual

Manual
Electronics
Manual
Compact Vision
System SBO...-Q
Manual
548319
en 1602e
[8059655]
Compact Vision System

Contents and general safety instructions
I
Festo P.BE-SBO-Q-EN en 1602e
Original de.......................................
Edition en 1602e..................................
Designation P.BE-SBO-Q-EN.........................
Order no. 548319..................................
 (Festo AG & Co. KG, D‐73726 Esslingen, Germany, 2011)
Internet: http://www.festo.com
E-mail: [e-mail]
The reproduction, distribution and utilization of this
document as well as the comunication of its contents to
others without express authorization is prohibited.
Offenders will be held liable for the payment of damages.
All rights reserved in the event of the grant of a patent,
utility module or design.

Contents and general safety instructions
II Festo P.BE-SBO-Q-EN en 1602e
HARAX®, Harting RJ Industrial®, CoDeSys®, MODBUS®,
EtherNet/IP®, RSLogix®, ABB®and KUKA®are registered
trademarks of the respective trademark owners in certain
countries.

Contents and general safety instructions
III
Festo P.BE-SBO-Q-EN en 1602e
Table of contents
Intended use VI..........................................................
Range of application and certification VII......................................
Safety instructions VIII.....................................................
Service IX...............................................................
Target group IX..........................................................
Important user instructions X..............................................
About this manual XII......................................................
Product-specific terms and abbreviations XIII...................................
1. System overview 1-1...............................................
1.1 Design of the SBO Compact Vision System 1-3..........................
1.2 Variants 1-5.......................................................
1.2.1 Mode of operation 1-8.......................................
1.2.2 Display and connecting elements 1-9...........................
1.3 Software packages 1-12..............................................
1.4 Accessories 1-13....................................................
1.5 Selecting a lens for type SBOC 1-14....................................
1.6 Selecting lighting 1-18...............................................
2. Mounting 2-1.....................................................
2.1 Mounting 2-3......................................................
2.1.1 Mounting the Compact Vision System 2-4.......................
2.1.2 Dimensions of SBO Compact Vision Systems 2-5.................
2.1.3 Mounting with adapter kit type SBOA-HMSV-39 2-6...............
2.1.4 Mounting/removing the lens and shield tube on type SBOC 2-7.....
2.1.5 Removing the protective foil on type SBOI 2-8...................
3. Installation 3-1...................................................
3.1 General instructions on installation 3-3................................
3.1.1 Selecting a power supply unit 3-5.............................
3.2 Electrical connections 3-6...........................................
3.2.1 Connecting the operating voltage supply and I/Os 3-6.............
3.2.2 Connecting the Ethernet interface 3-11..........................
3.2.3 Connecting the CAN interface 3-15..............................

Contents and general safety instructions
IV Festo P.BE-SBO-Q-EN en 1602e
4. Commissioning 4-1................................................
4.1 Notes on commissioning 4-3.........................................
4.2 Installing the software packages 4-4...................................
4.3 Network settings on the PC 4-5.......................................
4.4 Firewall settings on the PC 4-8........................................
4.5 Network settings on the Compact Vision System 4-11......................
4.6 CheckKon connection to the Compact Vision System 4-14..................
4.7 Settings on the Compact Vision System 4-16.............................
4.8 System parameters for preprocessing 4-19..............................
4.9 Selection of the evaluation mode 4-21..................................
4.9.1 I/O process in “Triggered” evaluation mode 4-22..................
4.9.2 I/O process with the “Free run” evaluation mode 4-28..............
4.9.3 I/O sequence with the “Fixed frame rate” evaluation mode 4-39......
4.10 Connection to higher-level controller (PLC/IPC) 4-44.......................
4.10.1 General information on use of inputs 4-46........................
4.10.2 General information on use of outputs 4-50......................
4.10.3 Use of internal I/Os 4-50......................................
4.10.4 Use of the I/O expansion 4-52.................................
4.10.5 Use of the device as CPI module at CP nodes 4-57.................
4.10.6 Use of the device as CANopen Master 4-63.......................
4.10.7 Use of the Ethernet interface with EasyIP 4-65....................
4.10.8 Use of the Ethernet interface with Telnet 4-66.....................
4.10.9 Use of the Ethernet interface with Telnet streaming 4-77............
4.10.10 Use of the Ethernet interface with Telnet XML 4-79.................
4.10.11 Use of the Ethernet interface with Modbus 4-90...................
4.10.12 Use of the Ethernet interface with EasyIP 4-92....................
4.10.13 Use of CoDeSys 4-101.........................................
4.10.14 Display of inspection results with the “SBO...-Q WebViewer” 4-107....
4.11 Creation of the check programs 4-110...................................
4.12 Checking the system settings 4-111.....................................
4.13 Instructions on operation 4-112.........................................

Contents and general safety instructions
V
Festo P.BE-SBO-Q-EN en 1602e
5. Diagnostics and error handling 5-1...................................
5.1 General diagnostic options 5-3.......................................
5.1.1 Status display 5-3..........................................
5.1.2 Error handling 5-6..........................................
A. Technical appendix A-1.............................................
A.1 Cleaning and care A-3...............................................
A.2 Addressing in the Ethernet (basics) A-4................................
A.3 Siemens star A-7...................................................
A.4 Technical data A-8..................................................
A.5 Error messages A-11.................................................
A.6 Address table for EasyIP, Modbus, Telnet and CoDeSys embedded A-14.......
A.6.1 Input register A-14...........................................
A.6.2 Output register A-15.........................................
A.6.3 Rapid access to the input and output registers A-16................
A.6.4 Further system status/system information A-17...................
A.6.5 System time of the device A-18.................................
A.6.6 Total tolerance of the type in the current check program A-18........
A.6.7 Basic results of the last check A-19.............................
A.6.8 Free flag words (non-remanent) A-21............................
A.6.9 Features – results of the last check A-21.........................
A.6.10 System parameters A-24......................................
A.6.11 String address table A-25.....................................
A.7 Address table for EtherNet/IP A-26.....................................
A.7.1 Address table for EtherNet/IP – protocol-specific objects A-26.......
A.7.2 Address table for EtherNet/IP – SBO-specific objects A-30..........
A.8 Data types A-42.....................................................
A.9 Programming robot controllers A-44....................................
A.9.1 Telnet communication with an ABB robot A-44....................
A.9.2 Telnet communication with a KUKA robot using XML A-53...........
B. Index B-1.........................................................

Contents and general safety instructions
VI Festo P.BE-SBO-Q-EN en 1602e
Intended use
The SBO...-Q Compact Vision System has been designed for
installation in a machine or automated system. It is used to
analyse the quality and position of parts.
The SBO...-Q Compact Vision System may only be used as
follows:
– According to its intended use.
– In its original state without unauthorised alterations.
Only conversions and modifications described in the
documentation supplied with the product are permitted.
– In perfect technical condition.
When the product is connected to commercially available
components such as sensors and actuators, the specified
limits for pressures, temperatures, electrical data, torques
etc. must be observed. National and local safety regulations
must also be observed.
The device is intended for use in an industrial environment.
If it is used in residential buildings, interference suppression
measures may need to be taken.

Contents and general safety instructions
VII
Festo P.BE-SBO-Q-EN en 1602e
Range of application and certification
The product fulfils the requirements of the applicable
EU directives and bears the CE mark.
Standards and test values which the product adheres to and
fulfils can be found in the section “Technical data”. Details of
the EU directives relevant to the product can be found in the
declaration of conformity.
Certain product configurations have been certified by
Underwriters Laboratories Inc. (UL) for the USA and Canada.
These configurations are marked as follows:
UL Recognized Component Mark for Canada and the United
States

Contents and general safety instructions
VIII Festo P.BE-SBO-Q-EN en 1602e
Safety instructions
Caution
During commissioning and programming of the device, the
safety requirements as per this manual and as per the
documentation for the controller and the other components
used must always be observed.
Users must ensure that nobody has access to the position
ing range of the connected actuators. Access to the pos
sible danger area must be prevented by suitable measures
such as protective screens and warning signs.
Caution
Electrostatically sensitive components! Electrostatic dis
charges can damage the internal electronics.
Do not open the housing. Observe the handling
specifications for electrostatically sensitive devices.
Caution
A dirty and scratched lens or dirty and scratched pro
tective glass can lead to optical errors. Make sure that the
lens/protective glass is not scratched. Do not use any
abrasive cleaning agents.
Clean the lens/protective glass in case of dirt or other
deposits:
 using a blower brush or clean, non-lubricated com
pressed air
 using a soft, moist cloth and a non-abrasive cleaning
agent

Contents and general safety instructions
IX
Festo P.BE-SBO-Q-EN en 1602e
Caution
If the permitted temperature range is exceeded, e.g. due
to strong external light sources, this can lead to system
errors and cause damage.
Mount the Compact Vision System in a well ventilated
location, screening it from the heat emitted by other
devices and light sources.
Service
Please consult your local Festo repair service if you have any
technical problems.
Target group
This manual is intended exclusively for technicians trained in
control and automation technology who have experience in
installing and commissioning electronic systems.

Contents and general safety instructions
XFesto P.BE-SBO-Q-EN en 1602e
Important user instructions
Danger categories
This manual provides information on dangers that can arise if
the product is not used correctly. The information is presen
ted under headings such as Warning, Caution, etc., appears
on a shaded background, and is additionally marked with a
pictogram. A distinction is made between the following
danger warnings:
Warning
... means that failure to observe this instruction may result
in serious personal injury or damage to property.
Caution
... means that failure to observe this instruction may result
in personal injury or damage to property.
Note
... means that failure to observe the instruction may result
in damage to property.
The following pictogram denotes passages in the text which
describe activities involving electrostatically sensitive
devices:
Electrostatically sensitive devices: Incorrect handling can
result in damage to components.

Contents and general safety instructions
XI
Festo P.BE-SBO-Q-EN en 1602e
Marking of special information
The following pictograms designate texts that contain special
information.
Pictograms
Information
Recommendations, tips and references to other sources of
information
Accessories:
Specifications about necessary or useful accessories for the
Festo product.
Environment:
Information on the environmentally friendly use of Festo
products.
Text designations
Bullet points indicate activities that may be carried out in
any order.
1. Numerals denote activities which must be carried out in
the numerical order specified.
– Hyphens indicate general lists.

Contents and general safety instructions
XII Festo P.BE-SBO-Q-EN en 1602e
About this manual
Note
This manual is for the following versions:
Hardware/software Version
Compact Vision System
SBO...-Q
From software version 3.5
From hardware version CA0508
CheckKon Version 4.2 or higher
CheckOpti Version 3.1 or higher
SBO-DeviceManager Version 1.3 or higher
Tab. 0/1: Hardware and software versions
This manual contains general basic information on mounting,
installation and operation of the Compact Vision System.
Additional information on commissioning, parametrisation
and diagnostics using the software packages can be found in
the packages Help system.
Type Title Contents
Electronics manual Manual Compact
Vision System SBO...-Q
P.BE-SBO-Q-...
(i.e. this manual)
Mounting, installation and commis
sioning of the Compact Vision System
Help system Help for CheckKon
P.SW-KON
CheckKon functional description and
operating instructions
Help system Help for CheckOpti
P.SW-OPTI
CheckOpti functional description and
operating instructions
Manual SBO-DeviceManager Help SBO-DeviceManager functional
description and operating instructions
Tab. 0/2: Compact Vision System documentation

Contents and general safety instructions
XIII
Festo P.BE-SBO-Q-EN en 1602e
Product-specific terms and abbreviations
The following product-specific abbreviations are used in this
manual:
Term/abbreviation Meaning
Amplification èSensor amplification
Aperture Opening through which light passes, via a lens before it hits the
sensor. The larger the opening or aperture, the more light will reach
the sensor. When the aperture opens, the depth of focus is reduced.
The depth of focus increases as the aperture closes (larger f-num
ber). Small apertures make longer exposure times necessary. Short
exposure times require larger apertures.
Auto MDI-X Recognises the Ethernet configuration of the other station and
adapts the send and receive cables of a network connection auto
matically.
CANopen Fieldbus protocol based on CAN, which is a European standard.
Check program Definition of parts to be recognised and features to be determined.
CheckKon Software package for configuration and commissioning.
CheckOpti Software package for creating check programs.
CMOS sensor Optoelectronic sensor which converts light signals into electrical
signals. In addition to the sensor function, there are also image
processing functions for e.g. exposure control and contrast correc
tion integrated directly into the chip.
CoDeSys pbF CoDeSys provided by Festo
CoDeSys = Controller Development System
CoDeSys provided by Festo permits the configuration, commission
ing and programming of various Festo components and devices.
Condition-controlled Recognition of a signal (e.g. input) reacts to a logic 1 or logic 0.
CP connection Socket/plug on the CP modules which allows connection of the
modules via the CP cable.
CP cable Special cable used to connect the various CP modules in a
CP string.

Contents and general safety instructions
XIV Festo P.BE-SBO-Q-EN en 1602e
Term/abbreviation Meaning
CP node (CP master) Collective term for modules with one or more CP connections, to
each of which one CP string can be connected.
CP nodes include, for example, the CPX-CP interface, CP field bus
nodes, and valve terminals with CP string extension.
CP modules Collective term for the various modules that can be integrated in a
CP system (CP functionality).
CP string Entirety of the CP modules and CP cables connected together to a
CPmasters CP connection.
CP system / CPI system Complete electrical installation system consisting of a CP master
with one or more CP strings.
CP valve terminal Type 10 CPV valve terminal or type 12 CPA valve terminal, in each
case with a CP connection (also regarded as CP modules).
CPI modules CP modules with CPI functionality (extended functionality)
CPX modules Collective term for the various modules which can be integrated into
a CPX terminal.
CPX terminal Complete system consisting of CPX modules with or without pneu
matics.
Data output Output of selected check results and feature values for communica
tion with controllers or robots, for graphical display or for produc
tion data acquisition. Setup of data output is performed in check
programs using the software CheckOpti (version 3.1 or higher).
Depth of focus The spatial area in front of and behind the focussed object which is
still sharp (also known as focal depth). The depth of focus depends
on the focal length of the lens and the aperture set. Small focal
lengths with small aperture openings lead to greater depth of focus.
EasyIP Protocol for the simple exchange of operands between Festo
controllers (e.g. FEC Standard, PS1, etc.). EasyIP controllers are
normally both client and server. But there can also be controllers
without server function, such as diagnostic devices or visualisation
computers, that participate in EasyIP.
Edge-controlled Recognition of a signal (e.g. input) reacts to rising or falling edge.
Ethernet Physical protocol and network for connecting various devices.
EtherNet/IP Communication standard via TCP/IP in automation technology.

Contents and general safety instructions
XV
Festo P.BE-SBO-Q-EN en 1602e
Term/abbreviation Meaning
Exposure time The duration for which the CMOS sensor is subjected to light during
image capturing. The longer the exposure time, the more light will
penetrate. The exposure time is chosen on the basis of e.g. speed of
travel, amount of light available, and the light sensitivity of the
sensor (èSensor amplification). In the case of moving objects, long
exposure times result in blurred images.
Falling edge Transition from logic 1 to logic 0 (falling).
Feature(s) Defined values (e.g. length) that are determined by the check pro
gram and used for analysis.
Fieldbus nodes Provide the connection to specific fieldbuses. Transmit control sig
nals to the connected modules and monitor their ability to function.
Focal depth èDepth of focus
Focal length Large focal lengths create a large image, while small focal lengths
create a wide-angle image. Lenses with variable focal lengths are
known as zoom lenses. Lenses with greater focal lengths usually
have a smaller depth of focus and a lower luminous intensity.
IDigital input.
I module Input module.
I/O modules Collective term for the modules which provide digital inputs and
outputs (e.g. CPX I/O modules, CP input modules and CP output
modules).
I/Os Digital inputs and outputs.
Logic 0 Input or output supplies 0 V.
Logic 1 Input or output supplies 24 V.
Modbus TCP Communication standard via TCP/IP in automation technology.
ODigital output.
O module Output module.
PLC/IPC Programmable logic controller/industrial PC
Rising edge Transition from logic 0 to logic 1 (rising).
SBO-DeviceManager Software package for adjusting the network properties and firm
ware.

Contents and general safety instructions
XVI Festo P.BE-SBO-Q-EN en 1602e
Term/abbreviation Meaning
Sensor amplification Influences the light sensitivity of the sensor. Increasing the
amplification increases the light sensitivity. Excessive amplification
can lead to grainy images.
String allocation Type and order of the CP modules connected to one or more
CPstrings.
TCP/IP Combination of the protocols TCP and IP, the most-widely used
protocol in communication via Ethernet.
Telnet Client-server protocol for general, bidirectional communication,
using TCP. Telnet is normally used to offer users access to Internet
computers via the command line.
Tools Tools are used to evaluate images from the Compact Vision System
in order to determine feature values. The tools are set up in check
programs using the software CheckOpti.
TSP Target Support Package
A Target Support Package contains all of the configuration and
expansion files that are needed to make a specific controller (here
target system = target) available for the programming environment
“CoDeSys provided by Festo”.
XML Extensible Markup Language
XML is a markup language for presenting hierarchically structured
data in the form of text data.
Tab. 0/3: Product-specific terms and abbreviations

System overview
1-1Festo P.BE-SBO-Q-EN en 1602e
Chapter 1
System overview

1. System overview
1-2 Festo P.BE-SBO-Q-EN en 1602e
Table of contents
1. System overview 1-1...............................................
1.1 Design of the SBO Compact Vision System 1-3..........................
1.2 Variants 1-5.......................................................
1.2.1 Mode of operation 1-8.......................................
1.2.2 Display and connecting elements 1-9...........................
1.3 Software packages 1-12..............................................
1.4 Accessories 1-13....................................................
1.5 Selecting a lens for type SBOC 1-14....................................
1.6 Selecting lighting 1-18...............................................