Fetco GR-1.2 User manual

FETCO®is a trademark or trade name of Food Equipment Technologies Company. All other trademarks or trade names are
trademarks or trade names of their respective owners.
© 2005 Food Equipment Technologies Company Part # P010 Revised November 10, 2005
www.fetco.com User’s Guide
GR Series Coffee Grinders
Table of Contents
Contact Information ..................................................2
Product Description/Features ...................................2
Technical Data..........................................................2
Grinder Specifications...........................................2
Dimensions & Utility Connections.............................3
Installation.................................................................3
Operating Procedures ..............................................4
Service......................................................................4
Warranty................................................................4
Principles of Operation..........................................4
Adjustments ..........................................................5
Wiring Diagrams .......................................................8
Parts .......................................................................10
Models:
fGR - 1.2
fGR - 1.3
fGR - 2.2
fGR - 2.3

Contact Information
FETCO
Food Equipment Technologies Company
600 Rose Road
Lake Zurich •IL •60047-0429 •USA
Internet: www.fetco.com
Phone: [phone] (US & Canada)
[phone]
Fax: [phone]
Email: [email protected]
[email protected]
Product Description/Features
GR-1.2- Single Hopper Coffee Grinder
With 2 Portion Sizes
GR-1.3- Single Hopper Coffee Grinder
With 3 Portion Sizes
GR-2.2- Dual Hopper Coffee Grinder
With 2 Portion Sizes Per Side
GR-2.3- Dual Hopper Coffee Grinder
With 3 Portion Sizes Per Side
fDitting slicing type grinding burrs
fSelf adjusting brew basket holder
fFully automatic, with digital timer control
f15 lb. hopper capacity
fFront accessible & Service Friendly
fOverload motor protection
fAnti-static Outlet Chamber
fDitting slicing type grinding burrs
fSelf adjusting brew basket holder
fFully automatic, with digital timer control
fTwo 5 lb. removable hoppers
fFront accessible & Service Friendly
fOverload motor protection
fAnti-static Outlet Chamber
Technical Data
Grinder Specifications
GR-1.2& GR-1.3 GR-2.2 & GR-2.3
Hopper Capacity: 1 x 15 lbs. / 1 x 6.8 kg. 2 x 5 lbs. / 2 x 2.3 kg.
Timer Range: 00.1 sec. – 999.0 sec. 00.1 sec. – 999.0 sec.
Grind Rate* Per. Minute: 18 oz. / 510g 18 oz. / 510g
Grind Setting Default: Medium Medium
Brew Basket Size Range: 7” to 9” diameter 7” to 9” diameter
Electrical: North America:
120 VAC, single phase
5.2 amps, 0.67 HP
NEMA 5-15P plug/cord
Export:
220 VAC, single phase
5.2 amps, 0.67 HP
North America:
120 VAC, single phase
5.2 amps, 0.67 HP
NEMA 5-15P plug/cord
Export:
220 VAC, single phase
5.2 amps, 0.67 HP
* Grind rate is determined at medium grind with medium size, average to dark roast beans

3
Dimensions & Utility Connections
Installation
Warning: Read this User’s Guide before installing. Damage caused by improper installation will not be
covered under warranty.
1. Inspect the container for visual or hidden damage. The carrier must be notified of any punctured or
damaged cartons immediately.
2. Install the grinder in selected location making sure surface is level, and that grinder will fit. Caution: Never
push equipment against cords or wall outlets.
3. Remove cord from inside hopper and plug into the back of the grinder.
4. Before plugging grinder into 120 volt, 15 amp. wall outlet make sure
outlet is not overloaded, a dedicated circuit is preferred.
5. Following the operating procedures below test grinder for proper
operation.
6. If you need further assistance please call our Technical Support
Dept. at 800-338-2699 or e-mail [email protected].
Warning: To prevent
electrical shock, this
unit must be properly
grounded.

4
Operating Procedures
1. Turn grinder on/off switch to the on position.
•The power switch will illuminate to indicate that the grinder has power and is operational.
2. Fill the hopper(s) with whole coffee beans.
•The GR-2 models have two 5lb. removable hoppers. These hoppers must sit squarely on the floor
of the hopper chamber. When placing the hoppers inside the hopper chamber make sure chamber
is clear of stray whole beans and debris. The hoppers will not sit properly if this is not done.
•Both hoppers must be placed into the grinder before operating grinder; and plastic covers must be
on hoppers.
3. Place the brew basket with paper coffee filter in the plastic holding arms.
•The plastic arms will hold all FETCO brew baskets up to 52H models; and will fit most all other
manufactures.
•All other sizes, FETCO recommends placing paper coffee filters on lower shelf and grinding
directly into filter.
4. Press portion switch. (Factory Defaults)
•Small portion: 4 ounces
•Medium portion: (Available only on GR-1.3 and GR-2.3.) Approximately 6 ounces
•Large portion: 8 ounces
5. Allow grinder to complete its cycle then remove brew basket from plastic holding arms.
Cleaning:
a) Use stainless steel cleaner on all stainless steel surfaces. (Never use abrasives on these surfaces.)
b) Use damp cloth on other surfaces. Use mild detergent as needed.
c) Removable hoppers on GR-2 models are dish washer safe (the covers are not).
d) After washing hoppers FETCO recommends hand drying them.
Service
Warranty
All FETCO grinders come with a limited warranty. All warranty service must be authorized by calling the Technical
Support Department at [phone]. A Return Authorization number will be issued for all parts replaced under
warranty.
Principles of Operation
Timing Systems:
The timing system consists of the programmable digital timer board, the start switch, the hopper solenoid (GR -2
models only), the solid state capacitor, and the grinder motor.
When the start switch is pressed, the timer starts its’ cycle.
GR-1
The timer energizes the capacitor, and the motor is then energized.
When the timer finishes its cycle, it removes voltage from the capacitor, and the motor. The grind cycle timed
sequence is complete.

5
GR-2
The timer energizes the hopper solenoid; which opens the guillotine on the removable hopper, which allows coffee
beans to drop into the grinding chamber. The timer also energizes the capacitor which energizes the motor.
When the timer finishes its cycle, it removes voltage from the hopper solenoid, which closes the guillotine on the
removable hopper. The capacitor and the motor are on an adjustable delay (See Programming section). This delay
ensures that all beans have passed through the grind chamber, preventing cross contamination of different coffees.
After the delay, voltage is removed from the capacitor and the motor. The grind cycle timed sequence is complete.
The power/stop switch is used only when it is necessary to interrupt the grind cycle before the cycle is finished.
Grinder Foreign Object Protection
FETCO coffee grinders feature two types of overload protection to prevent damage to the unit if a foreign object
enters the grinding chamber and stalls the motor.
•The control board is equipped with a thermal breaker with an audible alarm that will cut power to the motor
if the control board overheats.
•The motor is equipped with a thermal breaker (no alarm) that will cut power to the motor if the motor
overheats.
Once the foreign object is removed and the unit cools down, the thermal breakers will automatically reset.
Warning: If this occurs DO NOT TRY TO FIX THIS PROBLEM YOURSELF. Immediately unplug the grinder and call a
qualified service technician.
Adjustments
Grind Adjustment
These adjustments are to be made by qualified service personnel only.
The grinder is factory set at medium grind.
If adjustment is necessary:
•Remove all whole beans from hopper.
GR-1: Scoop out as many of the beans as possible.
Then lift the window straight up and sweep out the
remaining beans.
GR-2: Remove both hoppers and dump beans out, place both
hoppers back in grinder.
•Select large portion switch and activate. This will clear grind chamber of all whole coffee beans.
•Remove the front cover making sure to remove all four screws (2) in front (2) underneath next to coffee
outlet.
•Using a 7/8” or 22 mm wrench turn retaining nut counter-clockwise at least one turn.
•Using a 3/8” to 1/2” standard screwdriver turn the adjustment screw clockwise for a finer grind, counter-
clockwise for a coarser grind. Note: Do not exceed more than a 1/4 turn in either direction.
•Using a 7/8” or 22 mm wrench turn retaining nut clockwise locking adjustment screw in place.
•Using a small amount of whole coffee beans test to make sure grind setting is correct if not repeat the
above steps.
Note: It may be necessary to adjust the timer cycle to compensate for the effect that the grind setting can make on quantity of coffee ground per
minute. A finer grind will produce less ground coffee per minute and a coarser ground will produce more ground coffee per minute.
To return grind setting to factory settings:
•Follow the first four steps of the grind adjustment procedure.
•Turn adjustment screw clockwise until burrs meet, back off slightly.
•Using a marker, mark the twelve o’clock position of the adjustment screw.
•Turn the adjustment screw counter clockwise to just past the four o’clock position.
•Turn retaining nut clockwise locking adjustment screw in place.
•Test by running small batch.
Fine
Coarse

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Beginning in August 2003, the control board for the GR-1 & 2 Series grinders was changed. The following
programming instructions apply only to new models with software version 0.9 and above. For earlier
models, see the User’s Guide that was supplied with the unit.
The Programming Instructions are also on a label on the underside of the lower cover.
Programming Instructions – Software Version 0.9 and Above
fTurn the power switch off.
fRemove the lower cover.
fTurn the power switch on.
The currently programmed model number will flash
briefly. (example: 12 = GR-1.2, 23 = GR-2.3)
fThen, if the software default settings are currently
programmed, the display will read DEF. If not,
the display will be blank.
fHold SET for 5 seconds, until the display reads SET.
fRelease SET, the software version will be displayed.
(Example: 0.9, 1.0, etc.)
fPress SET. The display will read TYP briefly,
followed by the currently programmed model number.
Press the UP and DOWN buttons until the correct model
number is displayed. (GR-1.2 = 12, GR-2.3 = 23, etc.)
fPress SET. The display will read DEF.
Press SET to skip this section.
To reset the unit to factory default settings, hold SET for
5 seconds, until STO is displayed briefly. This will exit
programming mode. To re-enter programming mode, hold
SET for 5 seconds again.
fPress SET. The display will read DLY briefly,
followed by the current motor delay setting in seconds.
(GR-2.2 & 2.3 only)
Press UP and DOWN to adjust.
fPress SET.The first switch number will be displayed
briefly, followed by the current setting in seconds.
Example: LH1 = Left side small batch, 7.0 seconds
fPress SET. The next switch number will be displayed
briefly, followed by the current setting.
Example: LH2 = Left side medium batch, 13.5 seconds.
fContinue this way until all switches are programmed.
See the chart for switch designations.
fImportant! To save your changes and return to operating
mode, you must hold SET for 5 seconds until the display
reads STo.
23
TYP
SET
DEF
LH1
LH2
7.0
13.5
X
.
X
23
DEF
STo
STo
8.0
CONTROL BOARD
DLY
MOTOR DELAY
This sets the time that the motor
continues to run after the hopper
doors close on GR-2 series
grinders. This delay ensures
that all beans have passed
through the grind chamber,
preventing cross contamination
of different coffees.
Default setting: 8 sec.
SWITCH DESIGNATIONS
Model GR- 1.2 1.3 2.2 2.3
Left Small LH1 LH1 LH1 LH1
Left Med. LH2 LH2
Left Large LH3 LH3 LH3 LH3
Right Small RH1 RH1
Right Med. RH2
Right Large RH3 RH3
DEFAULT SETTINGS
Small – LH1/RH1 = 7 sec.
Med. – LH2/RH2 = 13.5 sec.
Large – LH3/RH3 = 20.0 sec.

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Approximate grind times for medium size, average to dark roast beans.
Batch Size Typical Coffee Dosage Timer setting
(seconds)
Notes Notes
½ Gallon 2 – 4 oz.
57 – 113 grams 6.7 - 13.3 sec.
2.5 – 3.0 Liters 2 - 4.5 oz.
57 – 128 grams 6.7 - 15 sec.
1 Gallon 4 – 8 oz.
113 – 227 grams 13.3 - 27 sec.
1.5 Gallons 6 – 12 oz.
170 – 340 grams 20 – 40 sec.
2 Gallons 8 – 16 oz.
227 – 454 grams 27 – 53 sec.
3 Gallons 12 – 24 oz.
340 – 680 grams 40 - 80 sec.
6 Gallons 39 – 51 oz.
1.1 – 1.44 kg. 130 -170 sec.
Factors in the whole coffee beans such as: age, size, oily or dry, and degree of roast will affect grind times.

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Wiring Diagrams
GR-1
Effective August 2003

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GR-2
Effective August 2003

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Parts
Figure 1 – GR-1
Parts List – Figure 1 - GR-1
ITEM QTY PART.NO. DESCRIPTION
1 1 56002 MOTOR .67HP, 120VAC, 60HZ
1 1 56003 MOTOR .67HP, 220VAC, 50HZ (EXPORT VERSION ONLY)
2 4 84024 1/4''-20 HEX NUT 18-8 S.S.
3 4 83025 1/4'' S.S. SPRING LOCK WASHER
4 4 83034 1/4'' MILITARY S.S. WASHER
5 1 K056 COFFEE FLOW GUIDE (SET OF 2, ONE ON TOP OF THE OTHER)

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6 1 23086 COFFEE OUTLET
7 2 82070 M3X8 PAN HD PHIL SCREW
8 1 03185 GRINDER MOTOR PLATE
9 2 97059 SINGLE COATED TAPE
10 1 23070 GR-1 HOPPER FUNNEL
11 2 82059 #8-32 X 3/8 PHIL.TRUSS. HD. S.S. M.S.
12 1 28002 WINDOW
14 83031 3/8'' FLAT WASHER 18-8 S.S. .40 I.D .88 O.D.
15 2 83032 3/8'' S.S. REG SPRING LOCK WASHER
16 2 82069 3/8''-16X3/4'' HEX HD S.S. CAP SCREW
17 1 23094 CAPACITOR CAP - 220VAC (EXPORT VERSION ONLY)
18 67002
CAPACITOR FOR 220VAC, 12.5UF 450V 50-60HZ (EXPORT VERSION
ONLY)
19 1 23093 CAPACITOR CAP- 120VAC
20 1 67001 CAPACITOR FOR 120VAC, 40UF 450VAC 50-60HZ
20 1 67003 CAPACITOR FOR 100VAC, 50UF 250VAC 50HZ (JAPAN VERSION ONLY)
21 1 83033 M8 REG SPRING LOCK WASHER
22 1 84023 M8 HEX NUT
23 8 82071 #6-32 X 3/8'' PAN HD PHIL W/ DOUBLE ACTION SPRING WSHR.
24 1 01407 REAR COVER
25 1 63038 15A 6' CORD NEMA 5-15P/IEC 320 C-13
25 1 63041 13 A 6.5' CORD EUROPEAN/IEC-320-C13 SJO
25 1 63042 13 A 6.5' CORD AUSTRALIAN/IEC-320-C13 SJO
25 1 63044 13 A 6.5' CORD SOUTH AFRICA/IEC-320-C13 SJO
25 1 63043 13 A 6.5' CORD ENGLAND/IEC-320-C13 SJO
25 1 63046 15A 15 A 6.5' CORD JAPAN/IEC-320-C13 SJO
27 1 65005 HEYCO POWER INLET CONNECTOR
29 1 002178 GRINDER BASE COVER
30 1 21058 VIBRATION DAMPENING ROD
31 1 82032 #8 X 1/2 S.S. T.S. PHILL TRUSS HD SCREW
32 4 86026 RUBBER HOLLOW STEM BUMPER
33 4 29007 #4-40 NYLON FINGER NUT
34 1 K032 CONTROL BOARD REPLACEMENT KIT, 120VAC
34 1 K048 CONTROL BOARD REPLACEMENT KIT, 220VAC (EXPORT ONLY)
35 1 84002 #8-32 S.S. HEX NUT
36 1 83026 #8 INTERNAL TOOTH WASHER
37 2 82075 #6 X 5/8 PHIL. TRUSS. S/M/S/ T-A 18-8 S.S. SCREW
38 1 01406 SERVICE COVER
39 1 58063 SWITCH, POWER, 240VAC, 110V LAMP
40 2 or 3 58061 SWITCH, START 240VAC
41 1 45075 GR-1.3 OVERLAY
41 1 45074 GR-1.2 OVERLAY
42 1 23108 BREW BASKET HOLDER
43 1 44017 GRAIN SIZE ADJUSTMENT LABEL
44 2 97033 PVC ADHESIVE BUMPER

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Figure 2 – GR-2
Parts List – Figure 2 - GR-2
ITEM QTY PART NO. DESCRIPTION
1 1 56002 MOTOR .67HP, 120VAC, 60HZ
1 1 56003 MOTOR .67HP, 220VAC, 50HZ (EXPORT VERSION ONLY)
2 4 84024 1/4''-20 HEX NUT18-8 S.S
3 4 83025 1/4'' S.S. SPRING LOCK WASHER
4 4 83034 1/4'' MILITARY S.S. FLAT WASHER
5 2 K056 COFFEE FLOW GUIDE (SET OF 2, ONE ON TOP OF THE OTHER)
6 1 23086 COFFEE OUTLET
7 2 82070 M3X8 PAN HD PHIL SCREW
8 1 03185 GRINDER MOTOR PLATE
9 2 97059 SINGLE COATED TAPE
10 4 82053 #6-32X1/2'' PHIL.SCREW TRUSS. HEAD M.S.
11 2 23085 MANIFOLD

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12 4 84018 #10-32.HEX MACHINE SCREW NUT
13 4 83037 #10 REG.SPR.LOCK WASHER.S.S. .200''I.D .334 O.D
14 4 83036 #10 FLAT WASHER 18-8 S.S.
15 2 102154 SOLENOID ASSEMBLY 230VAC (EXPORT VERSION ONLY)
15 2 102091 SOLENOID ASSEMBLY 120VAC
15 2 102155 SOLENOID ASSEMBLY 100VAC (JAPAN)
16 2 A066 HOPPER ASSEMBLY
18 1 23093 CAPACITOR CAP-120VAC
19 1 67001 CAPACITOR FOR 120VAC, 40UF 450VAC 50-60HZ
19 1 67003 CAPACITOR FOR 100VAC, 50UF 250VAC 50HZ (JAPAN VERSION ONLY)
20 1 23094 CAPACITOR CAP - 220VAC (EXPORT VERSION ONLY)
21 1 67002
CAPACITOR FOR 220VAC, 12.5UF 450V 50-60HZ (EXPORT VERSION
ONLY)
22 1 83033 M8 REG.SPRING LOCK WASHER
23 1 84023 M8 HEX NUT
24 1 65005 HEYCO POWER INLET CONNECTOR
25 1 63038 15A 6' CORD NEMA 5-15P/IEC 320 C-13
25 1 63044 13 A 6.5' CORD SOUTH AFRICA/IEC-320-C13 SJO
25 1 63041 13 A 6.5' CORD EUROPEAN/IEC-320-C13 SJO
25 1 63042 13 A 6.5' CORD AUSTRALIAN/IEC-320-C13 SJO
25 1 63043 13 A 6.5' CORD ENGLAND-320-C13 SJO
27 2 83031 3/8'' FLAT WASHER 18-8 S.S.
28 2 83032 3/8'' S.S.REG. SPRING LOCK WASHER
29 2 82069 3/8'' -16X3/4'' HEX HD S.S. CAP SCREW
30 1 01407 REAR COVER
31 10 82071 #6-32X3/8'' PAN HD PHIL W/ DUAL ACTION SPRING WASHER
32 1 002178 GRINDER BASE COVER
34 4 73030 CCN-91001 RUBBER GRINDER FEET
35 1 84002 #8-32 S.S. HEX NUT
36 1 83026 #8 INTERNAL TOOTH WASHER
37 1 21058 VIBRATION DAMPENING ROD
38 1 82032 #8 X 1/2 S.S. T.S. PHIL. TRUSS HD SCREW
39 4 29007 #4-40 NYLON FINGER NUT
40 1 K032 CONTROL BOARD REPLACEMENT KIT, 120VAC
40 1 K048 CONTROL BOARD REPLACEMENT KIT, 220VAC (EXPORT ONLY)
41 2 82075 #6 X 5/8 PHIL. TRUSS. S/M/S/ T-A 16-8 S.S.
42 1 01406 GRINDER SERVICE COVER
43 1 45072 GR-2.3 OVERLAY
43 1 45073 GR-2.2 OVERLAY
44 4 or 6 58061 SWITCH, START 240VAC
45 1 58063 SWITCH, POWER, 240VAC, 110V LAMP
46 4 29010 9/32'' HEAD DIA.X.516'' NYLON PUSH IN FASTENER (HOPPER GUIDE)
47 1 23108 BREW BASKET HOLDER
48 4 82097 #10-32 X 0.625 S.S. PAN HEAD PHILLIPS SCREW
49 4 82037 #10 SPRING LOCK WASHER
50 2 97033 PVC ADHESIVE BUMPER
51 1 44017 GRAIN SIZE ADJUSTMENT LABEL
52 1 23081 HOPPER LID
53 1 03198 GUILLOTINE
54 1 85012 GUILLOTINE SPRING

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Figure 3 – GR-1 & GR-2 Motor Assy.
Parts List – Figure 3
ITEM QTY PART NO. Description
1 2 56012 COVER SCREWS
2 2 56013 COVER WASHERS
3 1 56011 COVER ASSEMBLY FOR GRINDING CHAMBER (includes K042 bearing assy.)
(3) 1 K042 BEARING ASSEMBLY (includes bearing and adjustment shaft)
(inside ITEM #3 – cover assembly)
4 1 56014 ROTOR SCREW
5 1 56015 ROTOR WASHER
6 1 56009 ROTATING DISC FLANGE WASHER
7 NA NA ROTOR ASSEMBLY – NOT SOLD AS A COMPLETE ASSEMBLY
8 1 85010 AUGER SPRING
9 6 56016 GRINDING DISC MOUNTING SCREWS
10 1 14006 GRINDING DISC, SET OF TWO
11 1 102206 GRINDING CHAMBER HOUSING ASSY. (includes housing, bearing, felt washer,
and retaining ring)
12 1 56008 ROTATING DISC FLANGE (ALSO REQUIRES #20 – 24049 GRINDING RING)
13 1 87018 MOTOR SHAFT PIN
20 2 24049 GRINDING RING, HDPE

15