Fike DuraQuench User manual

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SOLUTIONS
FireProtection
ExplosionProtection
OverpressureProtection
PressureActivation
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INSTALLATION,OPERATIONANDMAINTENANCE
MANUAL
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DuraQuench™
ELECTRICFIREPUMPCONTROLLER
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InstructionalStartupVideo
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Doc.P/N06‐791‐2
Rev.1 

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COPYRIGHTINFORMATION
©Copyright2015,FikeCorporation.Allrightsreserved.PrintedintheU.S.A.
Thisdocumentmaynotbereproduced,inwholeorinpart,byanymeanswithoutthepriorwrittenconsentofFike.All
Fikedocumentationandhardwarearecopyrightedwithallrightsreserved.
TRADEMARKS
FikeandDuraQuench™areregisteredtrademarksofFike.Allothertrademarks,tradenamesorcompanynames
referencedhereinarethepropertyoftheirrespectiveowners.
ERRORSANDOMMISSIONS
Whileeveryprecautionhasbeentakenduringthepreparationofthisdocumenttoensuretheaccuracyofitscontent,
Fikeassumesnoresponsibilitywhatsoeverforerrorsoromissions.
Fikereservestherighttochangeproductdesignsorspecificationswithoutobligationandwithoutfurthernoticein
accordancewithourpolicyofcontinuingproductandsystemimprovement.
READERQUESTIONSANDRESPONSES
Ifyouhaveanyquestionsregardingtheinformationcontainedinthisdocument,orifyouhaveanyotherinquiries
regardingFikeproducts,pleasecallFike’sCustomerSupportDepartmentat(800)‐979‐FIKE(3453),option21.
Fikeencouragesinputfromourdistributorsandendusersonhowwecanimprovethismanualandeventheproduct
itself.PleasedirectallcallsofthisnaturetoFike’sCustomerSupportDepartmentat(800)‐979‐FIKE(3453),option21.
AnycommunicationreceivedbecomesthepropertyofFike.
TERMSANDCONDITIONSOFSALE
BecauseofthemanyandvariedcircumstancesandextremeconditionunderwhichFike’sproductsareused,and
becauseFikehasnocontroloverthisactualuse,Fikemakesnowarrantiesbasedonthecontentsofthisdocument.FIKE
MAKESNOIMPLIEDWARRANTIESOFMERCHANTABILITYORFITNESSFORASPECIFICPURPOSE.Referto
www.fike.com/terms‐conditionsforFike’sfullTERMSANDCONDITIONSOFSALE.
TERMSOFUSE
Donotalter,modify,copy,orotherwisemisappropriateanyFikeproduct,whetherinwholeorinpart.Fikeassumesno
responsibilityforanylossesincurredbyyouorthirdpartiesarisingfromsuchalteration,modification,copyorotherwise
misappropriationofFikeproducts.
DonotuseanyFikeproductsforanyapplicationforwhichitisnotintended.Fikeshallnotbeinanywayliableforany
damagesorlossesincurredbyyouorthirdpartiesarisingfromtheuseofanyFikeproductforwhichtheproductisnot
intendedbyFike.
YoushouldinstallandusetheFikeproductsdescribedinthisdocumentwithintherangespecifiedbyFike,especially
withrespecttotheproductapplication,maximumratings,operatingsupplyvoltagerange,installationandother
productcharacteristics.FikeshallhavenoliabilityformalfunctionsordamagesarisingoutoftheuseofFikeproducts
beyondsuchspecifiedranges.
YoushouldinstallandusetheFikeproductsdescribedinthisdocumentincompliancewithallapplicablelaws,
standards,andregulations.Fikeassumesnoliabilityfordamagesorlossesoccurringasaresultofyournoncompliance
withapplicablelawsandregulations.
ItistheresponsibilityofthebuyerordistributorofFikeproducts,whodistributes,disposesof,orotherwiseplacesthe
productwithathirdparty,tonotifysuchthirdpartyinadvanceofthecontentsandconditionssetforthinthisdocument.
FikeassumesnoresponsibilityforanylossesincurredbyyouorthirdpartiesasaresultofunauthorizeduseofFike
products.
QUALITYNOTICE
FikeisanISO9001:2015certifiedcompany.Priortoshipment,wethoroughlytestourproductsandreviewour
documentationtoassurethehighestqualityinallrespects.
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P/N06‐791‐2(Rev.1)Page1
704SW10thStreet,P.O.Box610,BlueSprings,Missouri64013‐0610U.S.A.●Phone:(816)229‐3405●www.fike.com
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TABLEOFCONTENTS
SectionNo.  PageNo.
ImportantSafetyInformation............................................................................................................................................2
1. GeneralDescriptionandInstallation...........................................................................................................................3
1.1. StandardFunctions...............................................................................................................................................3
1.2. StandardProductSpecifications..........................................................................................................................4
1.3. AnnotatedControllerIllustration.........................................................................................................................5
2. Installation...................................................................................................................................................................6
2.1. PipingConnections...............................................................................................................................................6
2.2. PowerConnections..............................................................................................................................................6
2.3. MotorCircuitConductors.....................................................................................................................................7
2.4. RemoteAlarmConnections..................................................................................................................................7
2.5. RemoteInputs......................................................................................................................................................8
3. InitialPowerUp...........................................................................................................................................................9
3.1. SetupAssistant.....................................................................................................................................................9
4. LoggingIn..................................................................................................................................................................13
5. MenuFunctions.........................................................................................................................................................14
5.1. FunctionsonMainMenu...................................................................................................................................14
5.2. FunctionsonAlarmStatusMenu.......................................................................................................................14
5.3. FunctiononSystemStatusMenu.......................................................................................................................15
5.4. FunctionsonSettingsMenu...............................................................................................................................15
6. AdvancedSetup.........................................................................................................................................................16
7. SettingSummary.......................................................................................................................................................18
8. Start‐upProcedure....................................................................................................................................................19
9. OperatingInstructions...............................................................................................................................................23
10. DownloadingHistory.................................................................................................................................................24
11. Maintenance.............................................................................................................................................................25
12. ReplacementPartsList..............................................................................................................................................26
Drawings..........................................................................................................................................................................27
ExternalWiringDiagram
SchematicDiagram
PipingConnection

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Page2P/N06‐791‐2(Rev.1)
704SW10thStreet,P.O.Box610,BlueSprings,Missouri64013‐0610U.S.A.●Phone:(816)229‐3405●www.fike.com
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IMPORTANTSAFETYINFORMATION
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WARNINGDANGEROFLETHALELECTRICALSHOCKANDARCFLASHHAZARD‐USEAPPROPRIATEPERSONAL
PROTECTIVEEQUIPMENT(PPE)INACCORDANCEWITHNFPA70E.
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WARNINGTOPREVENTTHEPOSSIBILITYOFSERIOUSINJURYORDEATHDUETOANELECTRICALFAULTBESURETHE
DOOR(S)ISCLOSEDANDLATCHEDBEFORECLOSINGTHEISOLATINGSWITCHANDCIRCUITBREAKEROR
OPERATINGTHECONTROLLER.
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WARNINGTHISEQUIPMENTMUSTONLYBESERVICEDBYQUALIFIEDELECTRICALPERSONNEL.
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WARNINGDONOTDEFEATANYINTERLOCKSORSAFETYFEATURESOREQUIPMENTORCIRCUITRY.
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WARNINGFOREIGNVOLTAGEMAYBEPRESENT.CONTROLLERSEQUIPPEDWITHMODIFICATION“SP1”OR“SP2”
UTILIZEAUXILIARYBRANCHCIRCUITPOWERWHICHISNOTSWITCHEDORCONTROLLEDBYTHEISOLATING
SWITCH(IS)ORCIRCUITBREAKER(CB).ALWAYSTURNOFFORDISCONNECTTHEEXTERNALSOURCEOF
POWERBEFOREATTEMPTINGTOSERVICETHECONTROLLER.
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WARNINGBEFOREATTEMPTINGTOMAINTENANCEORSERVICETHISEQUIPMENT,BESURETOFOLLOWTHE
PLACARDINSTRUCTIONSTODE‐ENERGIZEBOTHTHETRANSFERSWITCHANDFIREPUMPCONTROLLER.

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P/N06‐791‐2(Rev.1)Page3
704SW10thStreet,P.O.Box610,BlueSprings,Missouri64013‐0610U.S.A.●Phone:(816)229‐3405●www.fike.com
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1. GENERALDESCRIPTIONANDINSTALLATION
ThecombinedManualandAutomaticElectricFirePumpControllerisanintegralcomponentoftheDuraQuenchpump
skid.ItmeetsalloftherequirementsofNFPA‐20,StandardfortheInstallationofStationaryFirePumpsforFire
ProtectionandFMPropertyLossPreventionDataSheet3‐7,FireProtectionPumps.
Thecontrollerprovidesacross‐the‐line(direct‐on‐line)fullvoltagestartingforthethreephasemotordrivenfirepump
installedontheDuraQuenchpumpskid.Thecontrollerisusedwherelocalpowerlimitationsdonotrestrictthemotor
startingin‐rush(lockedrotor)current.
Thecontrollerisorderedwithhorsepowerandvoltageoptionstomeetspecificprojectrequirements.RefertoFike’s
pumpskiddatasheetfororderingformat.
1.1. StandardFunctions
•PressureStart
•RemoteStart
•DelugeStart
•Manual,Non‐AutomaticOperation(Remote,Deluge,orManualStartOnly)
•SequenceDelay
•HighZoneDelay
•MinimumRunTimer
•3SecondRestartDelay
•AutoWeeklyorMonthlyTesting
•PressureDropStartButton
•AudibleAlarmwithSilence
•TransducerTesting
•RemoteAlarmContactTesting
•SinglePhaseStartingLockout(PhaseSmart)
•SinglePhaseRunningAlarm
•FailuretoStartAlarm
•LowDischargePressureAlarm
•PumpDemand/OnDemandContacts
•ConversionbetweenPSIandBAR
•MotorRunAudibleAlarm
•Lockout(whenAuthorizedbyAHJ)

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Page4P/N06‐791‐2(Rev.1)
704SW10thStreet,P.O.Box610,BlueSprings,Missouri64013‐0610U.S.A.●Phone:(816)229‐3405●www.fike.com
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1.2. STANDARDPRODUCTSPECIFICATIONS
FireProtectionApprovals–ULlistedtoANSI/UL218,FMapprovedtostandard1321/1323.
FireProtectionStandards–ComplieswithNFPA20,IEC62091.
VoltageRating–Controllersaredesignedforitsratedvoltage,‐15%and+10%.
VoltmeterandAmmeterDisplayAccuracy–Thedisplayaccuracyisdesignedfor±2%ofratedvoltageandcurrent.
ShortCircuitCurrentRating–Standardcontrollersareratedfor100,000symmetricalRMSampsat200VACto480VAC.
Higherratingsareavailable.
HorsepowerRating–Controlleraredesignedtocontrolthespecificnameplatedmotorhorsepowerrating.
ServiceFactor–ControllersaredesignedforusewithmotorshavingamaximumServiceFactorof1.15.
LockedRotorCode–ControllersaredesignedforusewithmotorshavingalockedrotorKVA/HPcodebasedonthe
followingtables:
MotorVoltage200‐600VACMotorVoltage380‐415VAC
HPFreq.KVA/HPHPFreq.KVA/HP
360K350L
560J550K
7½60H7½ 50J
1060H10&up50H
15&up60G 
RemoteContacts–Onthecontrolunit(CU),thevoltagefreecontactsareratedfor2amps(resistive)at30VDC,or1
amp(resistive)at125VAC.
RemoteContacts–Ontheprogrammableoptionchassis(POC),thevoltagefreecontactsareratedfor6amps(resistive)
at30VDC,6amps(resistive)at250VAC.TheyalsocarryULpilotdutyratingsR300andB300.
PressureRating–Standardcontrollersareratedfor300PSI(20.7BAR).Higherratingsareavailable.
Plumbing–Standardcontrollersareprovidedwithbrassfittings.Othermaterialsareavailable.
Enclosure–StandardcontrollersareratedforNEMAtype2orIP‐31.Otherenclosuresareavailable.
AmbientTemperature–Ratedforoperationina50°Cambientprovidedtheinputandoutputcablehasatemperature
ratingof105°C.Fora40°Cambient,thetemperatureratingofthecablecanbereducedto90°C.Nodirectsunlightis
allowedontheenclosure.
ElectromagneticCompatibility–TestedtocomplywithEN61000‐6‐2forimmunityandEN61000‐6‐4foremissions.

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P/N06‐791‐2(Rev.1)Page5
704SW10thStreet,P.O.Box610,BlueSprings,Missouri64013‐0610U.S.A.●Phone:(816)229‐3405●www.fike.com

1.3. ANNOTATEDCONTROLLERILLUSTRATION
USBWaterproofAdapter
ColorDisplay
AudibleAlarm
IsolatingSwitch
(IsolatingMeans)
CircuitBreaker
(DisconnectingMeans)
Stop(Pushbutton)
Start(Pushbutton)
EmergencyManualOperatorLatch
EmergencyManualOperator
PressureSenseLineConnection
LineChassis
IsolatingSwitch
ControlUnit
CustomerTerminalBar1(TB1)
CircuitBreaker
CurrentTransformers
Contactors

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Page6P/N06‐791‐2(Rev.1)
704SW10thStreet,P.O.Box610,BlueSprings,Missouri64013‐0610U.S.A.●Phone:(816)229‐3405●www.fike.com

2. INSTALLATION
ThefirepumpcontrollerisanintegralpartoftheDuraQuenchpumpskid.Itissecurelymountedandboltedtothepump
skidframepriortoshipmentfromthefactory.Thecontrollerandallofitswiringandplumbingshouldbeinstalledin
accordancewiththerequirementsoutlinedinthissectionandtheexternalwiringdiagram(s)neartheendofthis
manual.Itshouldalsobeinstalledinaccordancewiththerequirementsof:NFPA‐20,StandardfortheInstallationof
StationaryFirePumpsforFireProtection;NFPA‐70,article695,theNationalElectricCode;FMPropertyLossPrevention
DataSheet3‐7,FireProtectionPumps;aswellasanylocalrequirements.
CAUTIONPriortoinstallation,checkthatthesystemvoltageandthemotornameplatevoltageandhorsepower
ratingsagreewiththecontrollernameplatevoltagesandhorsepowerratings.

CAUTIONForeignmetallicdebris,suchasdrillingchips,cancauseadangerousand/ordamagingelectricalfaultwhen
theequipmentisenergized.Besuretoprotectallelectricalpartsfrommetallicdebrisduringinstallation.
Useappropriateconduithubthatmatchesthe"EnclosureType"asshownonthecontrollernameplate.When
controllerssuitableforoutsideinstallationareused,besuretheappropriateweatherproofconduithubisusedand
provideasunrooftopreventdirectsunlightonthecontroller.
NOTEIfenteringfromthetop,waterproofhubsarerequiredforallinstallationstomatchtheminimum“Enclosure
Type”.
2.1. PIPINGCONNECTIONS
Whenthefirepumpisconnectedtoawetpipe,drypipe,orpre‐actionsprinklersystem,a1/2inchnominalpressure
senseline,typicallymadeofbrass,rigidcopperor300seriesstainlesssteel,shallbeconnectedtotheincomingbulkhead
connectorlocatedonthecontroller.Thepressuresenselineshallhavetwo3/32"orificesinstalledbetweenthefire
protectionsystemandthebulkheadfitting.Securethissenselineasneededtopreventvibrationordamage.Forfurther
installationdetails,consultNFPA‐20orrefertothePipingDiagramdrawinglocatedneartheendofthismanual.
2.2. POWERCONNECTIONS
Powersourcetothefirepumpcontrollershallbefedfromareliablepowersourcehavinginfrequentpowerdisruptions
fromenvironmentalorman‐madeconditions.Acarefulreviewofthereliability,suitability,andcapacityoftheelectrical
powersourceshallbeconducted.
Thethreephaseinputpowersupplytothefirepumpcontrollershallbeinstalledinaccordancewiththerequirements
of:NFPA20,StandardfortheInstallationofStationaryPumpsforFireProtection;NFPA70,NationalElectricalCode;FM
PropertyLossPreventionDataSheet3‐7,FireProtectionPumps;andthepumpcontrollermanufacturer’slisting.
Thepowersupplycircuitconductorsareconnectedtothecontroller’sIsolatingSwitch(IS)lineterminalsL1,L2&L3.
RefertotheExternalWiringdiagramlocatedneartheendofthismanualfordetails.Conduitentrancecanbemade
eitherthroughthetoporbottomofthecontrollerenclosure.
WARNINGMakeabsolutelysurethattheelectricalpowersourcetothefirepumpcontrollermatchesthevalueslisted
onthecontrollernameplate.

WARNINGAllelectricalworkshouldbeperformedbyaqualifiedelectricianinaccordancewiththecurrentnational,
state,andlocalcodesandregulations.

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P/N06‐791‐2(Rev.1)Page7
704SW10thStreet,P.O.Box610,BlueSprings,Missouri64013‐0610U.S.A.●Phone:(816)229‐3405●www.fike.com

2.3. MOTORCIRCUITCONDUCTORS
ThepumpmotorontheDuraQuenchpumpskidispre‐wiredtothecontrollerpriortoshipmentfromthefactory.Circuit
conductorsaresecuredinsuchamannersotheywillnotmoveorinterfereorrubagainstanycomponentsor
mechanismswithsharpedgesorcornersthataremountedonthepumpskidorcontainedwithinthecontrollercabinet.
Theoutputmotorwiringisconnectedtothebottomofthecontroller’sMainContactorMloadsideterminallugsT1,
T2,andT3.RefertotheExternalWiringdiagramlocatedneartheendofthismanualfordetails.
AllmotorcircuitconductorsaresizedaccordingtotheNationalElectricCode(NFPA‐70)onacontinuousdutybasis.
Insulationfortheseconductorsischosensoitwillnotbeaffectedbythesurroundingenvironmentandwillhavean
insulationtemperatureratingatleast90degreesCforanambientof40Coratleast105Cforanambientof50C.
Theampacityofthewireisbasedon125%ofthemotorfullloadcurrent(FLA)usingthe60Ccolumnfor100ampsor
lessandthe75Ccolumninfieldwiringtable310.15(B)(16)ofthe2011editionoftheNFPA70forhighercurrents.Also,
applyingtheappropriatecorrectionfactorsinaccordancewith310.15(B)(1)through310.15(B)(7).
NOTEThecontrollerisServiceEntranceRatedsoadualgroundinglugisprovidedforthegroundingelectrode
conductorandthegroundedserviceconductor.Noneutralconnectionisprovidedorneeded.Thecontroller
issuitableforuseoneitherthreewireorfourwiresystemswithouttheuseofaneutral.

NOTEThecontrollerisnotdesignedtobeusedasajunctionboxforanypurpose,includingthefollowing:(1)tosupply
otherequipment,(2)tospliceincomingoroutgoingwires,or(3)toconnectexternalsurgesuppression.

WARNINGAfaultymotororfaultywiringcancauseelectricshockthatcouldbefatal,whetherthemotoristouched
directlyorthecurrentisconductedthroughstandingwater.Forthisreason,safeinstallationandoperation
requirepropergroundingofthepumptothepowersupplyground(earth)terminal.
Inallinstallations,connecttheabove‐groundmetalplumbingtothepowersupplygroundterminalasdescribedin
Article250‐80ofNFPA70,NationalElectricalCode.
Verifythepowersupplytomakesurethatthevoltage,phasesandfrequencymatchthoseofthepump.Theproper
operatingvoltageandotherelectricalinformationappearonthemotornameplate.Themotorisdesignedtorunon‐
10%/+10%oftheratednameplatevoltage.Fordual‐voltagemotors,themotorshouldbeinternallyconnectedto
operateonthevoltageclosesttothe10%rating,i.e.,a208Vmotorshouldbewiredaccordingtothe208Vwiring
diagram.Thewiringdiagramcanbefoundoneitheraplateattachedtothemotororonalabelinsidetheterminalbox
cover.
CAUTIONDonotoperatethepumpifvoltagevariationsaregreaterthan‐10%/+10%.

2.4. REMOTEALARMCONNECTIONS
Thepumpcontrollerprovidesthefollowingrelayconnectionsforpumpsupervision.Thecontactsshallbemonitoredby
thereleasingcontrolpanelinaccordancewithNFPA750,StandardonWaterMistFireProtectionSystems.Seewiring
diagramsneartheendofthismanualforcontactratinglimitations.
1. PumpRunningSignal‐Terminalsnumbered5,6,and7provideaform"C"setofcontactswhichtransferwhenthe
motorcurrentisdetected.Contactsonterminals5and6closeinthealarmstate,whilecontactsonterminals6and
7openinthealarmstate.

2. PumpRunningSignal(2ndset)‐Terminalsnumbered8,9,and10provideaform"C"setofcontactswhichtransfer
whenthemotorcurrentisdetected.Contactsonterminals8and9closeinthealarmstate,whilecontactson
terminals9and10openinthealarmstate.

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Page8P/N06‐791‐2(Rev.1)
704SW10thStreet,P.O.Box610,BlueSprings,Missouri64013‐0610U.S.A.●Phone:(816)229‐3405●www.fike.com

3. A.C.PowerFailureSignal‐Terminalsnumbered11,12,and13provideaform"C"setofcontactswhichtransfer
whenanyphaseoftheincomingnormalpowerfails.Contactsonterminals11and12closeinthealarmstate,while
contactsonterminals12and13openinthealarmstate.
4. PhaseReversalSignal‐Terminalsnumbered14,15,and16provideaform"C"setofcontactswhichtransferwhen
anytwophasesoftheincomingpowerarereversed.Contactsonterminals14and15closeinthealarmstate,while
contactsonterminals15and16openinthealarmstate.
5. SystemTroubleSignal–Terminalsnumbered17,18,and19provideaform“C”setofcontactswhichtransferwhen
internalcontrollertroubleexists.Contactsonterminals17and18closeinthealarmstate,whilecontactson
terminals18and19openinthealarmstate.
6. LowZoneRemoteStart(OnDemand)–Terminalsnumbered20,21,and22provideaform“C”setofcontactswhich
transferimmediatelywhentheHighZonefunctionisenabledandastartdemandisreceived.Contactsonterminals
20and21closeinthealarmstate,whilecontactsonterminals21and22openinthealarmstate.
2.5. REMOTEINPUTS
1. DelugeValveStart–Wireanormallyclosedremotecontactbetweenterminals1and2onTB1AoftheControlUnit.
Contactsopentostart.SeeCircuitWiringTablebelow.
NOTEDONOTinstallanend‐of‐line(EOL)resistoracrossterminals1and2asthiswillallowcurrenttoflow
acrosstheresistorinsteadofthroughterminals1and2,whichwillcausethecontrollertoimmediately
startthepump.
2. RemoteStart–Wireanormallyclosedremotecontactbetweenterminals1and3onTB1AoftheControlUnit.
Contactsopentostart.SeeCircuitWiringTablebelow.
3. Lockout–Wireanormallyopenremotecontactbetweenterminals1and4onTB1AoftheControlUnit.Contacts
closetolockout.SeeCircuitWiringTablebelow.
Remote/DelugeStartorLockoutCircuitWiringTable
WireResistance 12vdc 24vdc
WireSize(AWG)Ohm/1,000Ft. (50Ohms) (250Ohm)
#12 1.588 15,700Ft. 78,500Ft.
#14 2.525 9,900 49,000
#16 4.016 6,200 31,000
#18 6.385 3,900 19,500
#20 10.15 2,500 12,500
#22 16.14 1,500 7,500
#24 25.67 940 4,700
#2640.18 620 3,100
NOTEResistanceandnumberofsplicesandcontactsincircuitmustbetakenintoconsideration.Asinglesplicemay
exceedthetotalresistanceof1,000Ft.ormoreofwire.


P/N06‐791‐2(Rev.1)Page9
704SW10
th
Street,P.O.Box610,BlueSprings,Missouri64013‐0610U.S.A.●Phone:(816)229‐3405●www.fike.com

3. INITIALPOWERUP
Whenturningonyourcontrollerforthefirsttime,yourG4touchscreenwillautomaticallyturnonandwillimmediately
bepromptedwithaQRcode.Thiswilltakeyoutoastartupvideotostepyouthroughtheinitialstartup.PressBACK,
thenthenextscreenwillaskyoutosetthecurrentdateandtimeasfollows:

1. PressHOURbuttonandenterthehourtomatcha24‐hourclocktocorrespondwithtoday’stime.Continuewith
theMINUTEandSECONDbuttonstofinishenteringthetime.
2. PressDayandenterthedayoftheweekwith1correspondingtoSunday.
3. PressYEARbuttonandentertheyear.ContinuewiththeMONTHandDAYbuttonstofinishenteringthedate.
4. PressSETTIME/DATEtoenterthecompletetimeanddatewiththedayoftheweekselected.Anyofthesettings
canbechangedagainpriortopressingtheSETTIME/DATEbutton.
NOTEInsomecases,apasswordisrequiredtobegin.IftheLoginscreenappears,theServiceLevelpasswordis
requiredtocontinue.SeeLoggingInforfurtherinformation.

Afterthetimeanddateareset,pressBACKtoproceedtoPage1oftheSETUPASSISTANT.
3.1. SETUPASSISTANT
TheSetupAssistanthelpsyoutosetupallthebasicsettingsonthecontroller.ItallowsyoutosettheStart/Reset
pressures,setthedisplayforPSIorBAR,setthePhaseRotationforABCorCBA,enableDeluge/RemoteStart,enable
theMinimumRunTimer,settheSequencestartingdelay,settheacceleratetime,andenabletheAutoTestTimer.
Bydefault,thecontrollerissetuptousethepressuresensinglineconnectionprovidedontheunit.IfDelugeStartisto
beusedinlieuofusingthepressurelineactivation,thepumpmustbesetupforManualStartOnly,whichpreventsthe
pumpfrombeingstartedonapressuredrop.RefertotheFirePumpControllerSetupForm(P/N06‐815)forcomplete
controllersetupinstructionsfordelugeoperation.
NOTEAftertheInitialPowerUp,youwillneedtoLogintoaccesstheSetupAssistant.SeeLoggingInforfurther
information.

NOTEAllsettingsareautomaticallyupdatedonceenteredintothecontroller.



Page10P/N06‐791‐2(Rev.1)
704SW10
th
Street,P.O.Box610,BlueSprings,Missouri64013‐0610U.S.A.●Phone:(816)229‐3405●www.fike.com

Page1oftheSetupAssistantallowsyoutosettheStartPressureassociatedwiththecontroller’spressuresensingline
connection,ifused.OntheinitialPowerUp,theSTARTPSI(BAR)andRESETPSI(BAR)settingswillbezero.Thepump
won’tstartinthisconditionuntiltheSTARTPSI(BAR)isset.Toset,simplypresstheSTARTPSI(BAR)buttonandenter
thevaluedesired.TheResetpressurewillautomaticallysetitselfto10PSI(0.69BAR)abovetheStartpressure.
DONOTENTERASTARTPRESSUREIFTHECONTROLLER’SDELUGESTARTOPTIONISTOBEUSEDTOSTARTTHEPUMP.
Doingsomaycausethecontrollertoimmediatelystartthepump.ProceedtoPage2oftheSetupAssistanttoenable
DelugeStart.RefertotheFirePumpControllerSetupForm(P/N06‐815)forcompleteinstructionsonhowtosetupthe
controllerforDelugeStartoperation.
CAUTIONBeforeenteringthestartandresetpressures,makesurethatthepressuresensinglineisconnectedtothe
controllerandthatthepumpdischargepressuregaugeisreadingahigherpressurethanthestartpressure
setting.Ifthedischargepressureistoolow,thepumpwillstartimmediatelyuponenteringthestart
pressure.Ifthisshouldoccur,pressandholdtheSTOPbuttononthefrontofthecontrollerandadjustthe
startpressuresettingaccordingly.
IfyouneedtoadjusttheResetPressureSetting,simplypushtheRESETPSI(BAR)button,andsetitaccordingly.
PressNEXTtocontinuetoPage2oftheSetupAssistant,whereyouwillfindallyouroptionsandsettings,including
PHASESEQUENCE,DELUGESTART,REMOTESTART,MINRUN,SEQUENCESTARTDELAY,andACCELDELAY.


P/N06‐791‐2(Rev.1)Page11
704SW10thStreet,P.O.Box610,BlueSprings,Missouri64013‐0610U.S.A.●Phone:(816)229‐3405●www.fike.com

PhaseSequence
ThealarmshouldbeoffiftheincomingphasesequenceisABC.Ifthealarmissounding,youcantogglethephase
sequencetoCBA.Verifythemotorisrotatinginthecorrectdirectionandthealarmisoffwhenthesetupiscomplete.
TotogglethePhaseSequencefromthesequenceshownonthescreen,pressthePHASESEQUENCEbutton.Eachtime
thebuttonispressed,thesequencewillchangefromABCtoCBAandviceversa.
DelugeStart
TheDelugeStartfunctionwillallowamaintainedcontactfromaDelugeValvetocallforastart,ifenabled.Tousethis
function,youmustwireanormallyclosedcontacttothecontrollerthatopenswhentheDelugeValvetrips.Thestart
functionisdelayedbySequenceStartdelaysetting.
ToenabletheDelugeStartfromthescreen,simplytoggletheDELUGESTARTbuttontoenableordisableasdictatedby
yourneeds.
NOTEIftheDelugeStartfunctionisusedasthesolemeansofactivatingthecontroller,thecontrollermustbesetup
forManualStartOnly,whichpreventsthepumpfrombeingstartedonapressuredrop.
RemoteStart
TheRemoteStartfunctionwillallowaremotemanualpushbuttontocallforastart,ifenabled.Tousethisfunction,you
mustwireanormallyclosedcontacttothecontrollerthatopenswhentheRemoteStartbuttonispressed.Thestart
functionisimmediateandwillnotbedelayedbytheSequenceStartdelaysetting.
ToenabletheRemoteStartfromthescreen,simplytoggletheREMOTESTARTbuttontoenableordisableasdictated
byyourneeds.
MinimumRun
Whenenabled,theMinimumRunoptionwillrunthemotorforatleast600seconds.Ifthereisnodemandafterthat
time,thepumpwillshutoffimmediately–howeverifthereisademand,thepumpwillcontinuerunninguntilthe
demandisreset.Typically,thisoccurswhenthepressurerecoverstoapointabovetheResetPressuresetting.
ToenabletheMinimumRunTimer,toggletheMINRUNbuttontoenableordisableasdictatedbyyourneeds.
SequenceStart
Thisfunctionisusedtostartmultiplepumpsinsequence.Forexample,ifyouhave3pumps,andyouwanta5second
delaybetweeneachonestarting,youwouldsetthecontrollersasfollows:
Controller1:0seconds
Controller2:5seconds
Controller3:10seconds
Toenablethesequencestarttimedelay,presstheSEQUENCESTARTDELAYbuttonandentertheappropriatetime
delay.PressENTERandyourentrywillautomaticallybeupdated.
AccelerateTimeDelay
Onreducedvoltagecontrollers,theAccelerateTimeDelaydetermineshowmuchtimethecontrollerallowsforthe
motortoacceleratetofullspeed.Themaximumsettingis10seconds.
TosettheAccelerateTimeDelayfromthescreen,presstheACCELDELAYbuttonandinputthetimedelaythatfitsyour
needs.PressENTERandyourentrywillautomaticallybeupdated.
PressNEXTtocontinuetopage3oftheSetupAssistant,whereyoumaysettheweeklyormonthlytesttime.


Page12P/N06‐791‐2(Rev.1)
704SW10
th
Street,P.O.Box610,BlueSprings,Missouri64013‐0610U.S.A.●Phone:(816)229‐3405●www.fike.com

HowtoSettheWeeklyorMonthlyTest
Toenable,presstheAUTOTESTbutton.Thenselecteitherthemonthlyorweeklytest,andenterthetimeyouwould
likethetesttoautomaticallyoccur.
TosettheWEEKLYTEST,enterthefollowing:
1. Theday,1‐7with1representingMonday
2. Thehour,inaccordancewitha24hourclock
3. Theminute,0‐59
Forexample,ifyouwouldliketosettheweeklytesttoTuesdayat9:00am,youwouldenterthefollowing:
Day:2Hour:9Minute:00
TosettheMONTHLYTESTyoumustenterthefollowing:
1. Aweek1‐4,with1representingthefirstweekofthemonth
2. Aday,1‐7with1representingMonday
3. Thehour,inaccordancewitha24hourclock
4. Theminute0‐59
Alternatively,ifyouwouldliketosetthemonthlytesttothe2ndTuesdayofeachmonthat2:15pm,youwouldenter
thefollowing:
Week:2Day:2Hour:14Minute:15
NOTEAlladjustmentsareautomaticallyupdatedassoonastheyareentered.


P/N06‐791‐2(Rev.1)Page13
704SW10
th
Street,P.O.Box610,BlueSprings,Missouri64013‐0610U.S.A.●Phone:(816)229‐3405●www.fike.com

4. LOGGINGIN
TochangesettingsonyourG4interface,youmustfirstloginwiththeassociatedusernameandpassword.Unless
changed,thefactorydefaultusernameandpasswordisasfollows:
LoginFactoryDefaults:
Username:USER
Password:USER
Or
Username:SERVICE
Password:SERVICE
TologinfromtheHomeScreen,pressSETUPtoaccesstheSetupscreen.PressLOGINandthentheblueboxnexttoUser
NameandPasswordandentertheappropriateinformation.Onceentered,pressLOGIN.Thescreenshowsyoulogged
inastheUsername.ThenpressEXITtogobacktotheSettingscreen.NowpressSETUPASSISTANTorADVANCEDSETUP.
Youarenowloggedinuntilanyscreenisidleformorethan10minutes.

HomeScreenSetupMenu

EnterInformationandPressLoginPressExit



Page14P/N06‐791‐2(Rev.1)
704SW10thStreet,P.O.Box610,BlueSprings,Missouri64013‐0610U.S.A.●Phone:(816)229‐3405●www.fike.com

5. MENUFUNCTIONS
5.1. FunctionsonMainMenu
ALARMSTATUS:Whenanalarmoccurs,thescreenwilljumptotheappropriatealarmscreentodisplaytheactivealarm.
TheBACKbuttoncanbeusedtoreturntothemainscreen,butifthealarmisstillactive,thebuttonwillbeflashingred.
Pressthebuttontogobacktothealarmscreen.IfaPumpHouseTroublealarmexists,thisbuttonwillbeflashing.Press
toseethesesalarms.
SYSTEMSTATUS:Whenasystemalarmoccurs,thescreenwilljumptothesystemscreentodisplayhowthecontroller
startedandotherinternalalarms.TheBACKbuttoncanbeusedtoreturntothemainscreen,butifthealarmisstill
active,thebuttonwillbeflashingred.Pressthebuttontogobacktothealarmscreen.IfaPumpHouseTroublealarm
exists,thisbuttonwillbeflashing.Presstoseethesealarms.
ALARMSILENCE:ThisbuttonsilencestheAudibleAlarmfortheactivealarm.
NOTETheSTOPbuttonalsosilencestheAudibleAlarm.
SETUPButton:ThisbuttontakesyoutotheSETTINGSscreen.FromhereyoucanaccesstheSetupAssistant,Advanced
Setup,ServiceInformation,PressureDropTestbutton,AlarmTestbutton,andSettingSummarybutton.
5.2. FunctionsonAlarmStatusMenu
PUMPRUNNINGAlarm:Whenthepumpisrunning,thePumpRunninglightilluminatesandthePumpRunningalarm
contactstransfers.
NOTEThealarmisactivatedwhenthemotorcurrentisgreaterthan20%ofthemotorFLA.
ACFAILUREAlarm:Whenoneorallphasesarelost,theACFailurealarmwillilluminateandtheACFailurealarmcontacts
willtransfer.
NOTEIfonlyonephaseislost,thecontrollerimplementsPhaseSmartlockoutwhichpreventsthemotorfromstarting
untilthephaseisrestored.
PHASESEQUENCEAlarm:WhenthePhaseSequenceontheincoming3‐phasesourcediffersfromthelastsetsequence,
thePhaseSequencealarmlightwillilluminate,theAudibleAlarmwillsound,andtheremotePhaseSequencecontacts
willtransfer.
NOTESeetheSetupAssistantsectionofthismanualformoreinformationonhowtoinitiallysetupthisalarm.
PUMPTROUBLESTATUSButton:ThisbuttontakesyoutothePumpHouseTroublealarm screen.WhenaPumpHouse
Troublealarmcontactcloses,theappropriateindicatinglightilluminates,theAudibleAlarmsounds,andthePump
HouseTroublealarmcontactstransfer.


P/N06‐791‐2(Rev.1)Page15
704SW10thStreet,P.O.Box610,BlueSprings,Missouri64013‐0610U.S.A.●Phone:(816)229‐3405●www.fike.com

5.3. FunctionsonSystemStatusMenu
AUTOPRESSURESTART:Illuminateswhenthecontrollerisstartedbyapressuredrop.
AUTODELUGESTART:Illuminateswhenthecontrollerisstartedbyadelugevalvecontact.
AUTOREMOTESTART:Illuminateswhenthecontrollerisstartedbyaremotestartbutton.
AUTOTESTSTART:IlluminateswhenthecontrollerisstartedbyAutotestingorthePressureDropTestbuttonispressed.
AUTOSP1/SP2START:IlluminateswhenACpowerislosttoSP1orSP2.
MANUALLOCALSTART:IlluminateswhentheStartPushbuttononthefrontofthecontrollerispressurized.
MANUALOPERATORSTART:IlluminateswhentheEmergencyManualOperatorleverisoperated.
GENERATORSTART:IlluminatesonlyonatransferswitchcontrollerwhentheNormalPowerislost.
LOWSUCTPRESSURE:IlluminateswhenaLowSuctionpressurealarmoccurs.
LOWSUCTSHUTDOWN:IlluminateswhenaLowSuctionpressureshutdownoccurs.
LOWDISCHPRESSURE:IlluminateswhenaLowDischargepressurealarmoccurs.
BYPASSMODE:IlluminatesonlyonasoftstartcontrollerwhentheATL/SoftswitchisinATLposition.
TRANSDUCERTEST:Illuminatesonatransducertestfailure.Thiscouldbeanytimewhenthetransduceroutputvoltage
islessthan0.9vdcorgreaterthan6.2vdc.OritcouldoccurduringanAutotestoraPressureDroptestifthepressure
doesnotdropbelow10psi.
CBTRIPTIMING:Illuminateswhenthecircuitbreakeristimingtotrip.Thisoccurswhenthemotorcurrentexceeds
330%ofFLA.
5.4. FunctionsonSettingsMenu
SETUPASSISTANT:SeetheInitialSetupSectioninthismanual.ThisrequiresUserLevelpassword.SeetheLoggingIn
sectioninthismanualforfurtherdetails.
ADVANCEDSETUP:ThisbuttontakesyoutotheAdvancedSetupscreenwhereyoucansetupallcontrollerfunctions.
ThisrequiresUser/ServiceLevelpassword.SeetheAdvanceSetupsectioninthismanualforfurtherdetails.
PRESSUREDROPTESTButton:PressingthePRESSUREDROPTESTbuttonopensthedrainvalvesolenoidtoinitiatethe
motorstartingsequencebyapressuredrop.Thisbuttonshouldbeusedforroutinestarting.
ALARMTESTButton:ThisbuttontakesyoutotheAlarmTestscreenwhereeveryremotealarmcontactcanbetested
byfunction.Contactsautomaticallytransferbacktonormalwhenthescreenisexitedorwhenthescreentimesoutand
returnstothemainmenu.
SETTINGSUMMARY:SeetheSettingSummarysectioninthismanualforfurtherdetails.


Page16P/N06‐791‐2(Rev.1)
704SW10thStreet,P.O.Box610,BlueSprings,Missouri64013‐0610U.S.A.●Phone:(816)229‐3405●www.fike.com

6. ADVANCEDSETUP
TheAdvanceSettingScreenallowssettingandenablingamultitudeofadvancedfeatures.Belowisalistingofallthe
featuresavailablethroughthisscreen:
AdvancedSetupScreen(loginunderUSER/USER)
SystemSettingsScreen
StartPressure–enterpressure
ResetPressure–enterpressure
PSIorBARscale–presstotoggle
PhaseRotation–presstotoggleABCorCBA
MinimumRunTimer–presstoenableordisable
AutoTestButton–SeeSetupAssistantforfurtherdetails
TransducerTest–presstoenableordisable
TimerSettingsScreen
SequenceDelay–entertime
AccelerateDelay–entertime
HighZoneDelay–entertime
FailuretoStartDelay–entertime
OptionSettingsScreen
OptionEnables‐Page1
AuxiliaryAlarmRelaySetup(RelaysprovidedwithMod.CodePOC)
RelayNumber–presstosetorchange
Name‐presstosetorchange
SelectFunction‐presstocontinue
Functionsdesired–presstoselect(alsoseenextscreen)
Note:Multiplefunctionscanbeselected(exceptforACFail)
PumpTroubleAlarmSetup(InputsprovidedwithMod.CodePOC)
InputNumber–presssetorchange
Name‐presstosetorchange
DelugeStart–presstoenableordisable
RemoteStart–presstoenableordisable
PumpLockout–presstoenableordisable(note:notallowedperNFPA20)
MotorRunAudible–presstoenableordisable
OptionEnables‐Page2
LowSuctionPressureSetup(SuctiontransducerprovidedwithMod.Code83LT)
LowSuction–presstoenableordisable
LowSuctionTripPressure–enterpressure
LowSuctionAlarmDelay–entertime
LowSuctionResetPressure–enterpressure
LowSuctionShutdown–presstoenableordisable
Note:notallowedperNFPA20
LowSuctionShutdownDelay–entertime


P/N06‐791‐2(Rev.1)Page17
704SW10thStreet,P.O.Box610,BlueSprings,Missouri64013‐0610U.S.A.●Phone:(816)229‐3405●www.fike.com

LowSuctionShutdownDelayReset–entertime
LowDischargePressureSetup
LowDischarge–presstoenableordisable
LowDischargeAlarmPressure–enterpressure
LowDischargeAlarmResetPressure–enterpressure
LowDischargeAlarmDelay–entertime
SupervisoryPowerFailureAlarm(Mod.CodeSP1or2)–presstoenableordisable
SupervisoryPowerFailureStart(Mod.CodeSP1or2)–presstoenableordisable
ManualStartOnly–presstoenableordisable
OnDemandSignal–pressforimmediateordelayed
LoadShed–presstocontinue(ContactsprovidedwithMod.CodePOC)
LoadShed–presstoenableordisable
LoadShedMaintainedorMomentary–presstotoggle
LoadShedStartDelay–entertime
CBTest–presstoinitiatelockedrotortriptest
DR/ClockSettingsScreen
ChangeDay–presstoenterdayoftheweek1through7(Mondayisday1)
ChangeTime–presstoenterhour,minute,second
ChangeDate–presstoenterYear,Month,Day
DaylightSavingsTimeOn/Off–presstoenableordisable
HoldtoClearDataMemory–pressandholdtodeleteallhistory(factoryPW)
DataOrderNewtoOldorOldtoNew–presstotoggle
IfloggedinunderSERVICE/SERVICE,theAdvancedSetupScreenenablesanadditionalServicebutton.Herethe
analogsignalscanberecalibrated.
CAUTION:IMPROPERCHANGESTOTHEANALOGSIGNALCALIBRATIONCANCAUSEERRONEOUSREADINGSAND
DISABLETHEFIREPUMPFROMOPERATINGASINTENDED.CONTACTTHEFACTORYFORFURTHER
INFORMATION.


Page18P/N06‐791‐2(Rev.1)
704SW10thStreet,P.O.Box610,BlueSprings,Missouri64013‐0610U.S.A.●Phone:(816)229‐3405●www.fike.com

7. SETTINGSUMMARY
TocheckcurrentsystemsettingsfromtheMainMenu,pressSETUP,thenSETTINGSUMMARY.Log‐inisnotrequired
toviewthefollowingsystemsettings:
SettingSummaryScreen
SummaryPage1
ResetPressureDelugeStartPumpLockoutRemoteStart
StartPressureHrsSinceLastRunHrsSinceLastTestMinimumRun
RuntimeHoursManStartCountAutoStartCountPhaseSequence
SummaryPage2
AutoTestWeekSystemVoltageSystemFLASequenceTime
AutoTestDayStartModeHighZoneTime
AutoTestTime AccelerateTime
SummaryPage3
LowSuctTripPressureLowSuctTripDelayShutdownDelay
LowSuctResetPressureShutdownResetDelay
SummaryPage4
LoadShedLowDischTripPressureLowDischTripDelay
Momentary/Maintained
StartDelayLowDischResetPressure
SummaryPage5
DemandSignalDelaySupervisoryPowerManualStartOnly
TransducerTestSuperv.PowerLossStartPressDropTestSetting
SummaryPage6
SerialNumberManufacturedDateJockeySettings
DRversion VIversion
HMIversion CTLversion
