FIP FLS M9.02 User manual

1
FLS M9.02
FLOW MONITOR & TRANSMITTER
SAFETY INSTRUCTIONS
PACKING LIST
General Statements
• Do not install and service the product without following the Instruction
Manual.
• This item is designed to be connected to other instruments which can be
hazardous if used improperly. Read and follow all associated instrument
manuals before using with it.
• Product installation and wiring connections should only be performed by
qualied staff.
• Do not modify product construction.
Installation and Commissioning Statements
• Remove power to the instrument before wiring input and output connections.
• Do not exceed maximum specications using the instrument.
• To clean the unit, use only chemical compatible products.
Please verify that the product is complete and without any damage.
The following items must be included:
• M9.02 Flow Monitor
• Instruction Manual for M9.02 Flow Monitor
• Instruction Manual for F3.00 Flow Sensor (only for M9.02.XX Field Mount
Flow Monitor).

2
DESCRIPTION
CONNECTIONS TO INSTRUMENTS
The new FLS M9.02 is a powerful ow monitor designed to convert the
frequency signal of FLS ow sensors into a ow rate. M9.02 is equipped with
a wide full graphic display 4” which shows measured values clearly and a
lot of other useful information. Moreover, due to a multicolor display plus a
powerful backlight, measurement status can be determined easily from afar
also. A tutorial software guarantees a mistake-proof and fast set up of every
parameters. Calibration can be performed just xing installation features or
using a reference value through a new “in-line calibration”.
A 4-20mA output is available to remote ow rate to a external device.
A proper combination of digital outputs allows customized setups for any
process to be controlled.
F3.00 F3.20 F6.30 F3.10 F3.05 F6.60 F6.61 F111
M9.02 x x - X - X X X
ULF F3.80 pH/
ORP200
pH/
ORP400
pH/
ORP600
C150/
200
C100/
C300 C6.30
M9.02 X X - - - - - -
TECHNICAL DATA
General
• Associated sensors: FLS hall effect ow sensors with frequency output or
FLS F6.60 ow magmeters
• Materials:
- Case: ABS
- Display window: PC
- Panel & Wall gasket: silicone rubber
- Keypad: 5-button silicone rubber
• Display:
- LC full graphic display
- Backlight version: 3-colors
- Backlight activation: User adjustable with 5 levels of timing
- Update rate: 1 second
- Enclosure: IP65 front
• Flow input range (frequency): 0÷1500Hz
• Flow input accuracy (frequency): 0,5%

3
Electrical
• Supply Voltage: 12 to 24 VDC ± 10% regulated
• FLS hall effect ow Sensor power:
- 5 VDC @ < 20 mA
- Optically isolated from current loop
- Short circuit protected
• 1 x Current output:
- 4-20 mA, isolated, fully adjustable and reversible
- Max loop impedance: 800 Ω @ 24 VDC - 250 Ω @
12 VDC
• 2 x Solid State Relay output:
- User selectable as MIN alarm, MAX alarm, Pulse Out, Window alarm, Off
- Optically isolated, 50 mA MAX sink, 24 VDC MAX pull-up voltage
- Max pulse/min: 300
- Hysteresis: User selectable
• 1 x Relay output:
- User selectable as MIN alarm, MAX alarm, Pulse
Out, Window alarm, Off
- Mechanical SPDT contact
- Expected mechanical life (min. operations): 107
- Expected electrical life (min. operations): 105N.O./N.C. switching capacity
5A/240VAC
- Max pulse/min: 60
- Hysteresis: User selectable
Environmental
• Operating temperature: -20 to +70°C (-4 to 158°F)
• Storage temperature: -30 to +80°C (-22 to 176°F)
• Relative humidity: 0 to 95% not condensing
Standards & Approvals
• Manufactured under ISO 9001
• Manufactured under ISO 14001
• CE
• RoHS Compliant
• GOST R

4
DIMENSIONS
COMPACT MOUNTING
PANEL MOUNTING
WALL MOUNTING

5
Mechanical installation
The ow monitor & transmitter is available just in one packaging for compact
eld version, panel or wall installation. The compact eld version is mounted
on top of the sensor using the compact mounting kit (F6.KC1), the panel
version is installed using the panel mounting kit (M9.LN1), while the wall
mounting version is got xing the panel mounting version on the wall
mounting kit (M9.KWX). The mounting kits can be ordered directly connected
to the monitor or separately and then simply installed on it.
Panel installation
Fix instrument on the panel tightening by hand plastic nut (M9.LN1).
Wall installation
Use the panel mounting kit (M9.LN1) to x the M9.02 on the dedicated frontal
cutout of the wall mounting kit (M9.KWX).
Tighten front screws of box and waterproof connectors of cables, internally
mount caps on screw sites to get a IP65 watertight installation.

6
Compact installation
The compact mounting kit (F6.KC1) includes the compact plastic adapter with
gasket for IP65 watertight installation, sensor gasket, the compact cap and the
locking ring.
• Lubricate the sensor gasket with silicone lubricant and mount it on the proper
seat.
• Add the compact cap to the sensor and insert the sensor into the plastic
adapter making sure the alignment tabs are seated in the tting notches.
• Lock the sensor to the adapter: screw completely the locking ring.
• Tighten plastic nut to x monitor on plastic adapter.
WIRING
General recommendation
Always ensure the power supply is switched off before working on the device.
Make wiring connections according to wiring diagrams.
• Terminals accept 26 to 12 AWG (0.08 to 2.5 mm2)
• Strip around 10 mm (0.4”) of insulation from the wire tips and tin bare ends to
avoid fraying.
• Ferrules are suggested when connecting more than one wire to a single
terminal.
• Remove the upper part of the terminals for an easy cabling.
• Insert wire tip or ferrule completely into the terminal and x with the screw
until nger tight.
• Do not route the sensor, DC power, or 4-20mA cables in conduit containing
AC power wiring. Electrical noise may interfere with sensor signal.
• Routing the sensor cable in grounded metal conduit can help prevent
electrical noise and mechanical damage.
• Seal the cable entry points to prevent moisture damage.

7
REAR TERMINAL VIEW
POWER/LOOP WIRING DIAGRAM
Compact or Wall Installation
Pull the electrical cables through liquid tight connectors.
Use electrical cables with the proper external diameter for the liquid tight
connector.
PG11/PG9: external diameter between 2-7 mm (0.079-0.276”)
Refer to dedicated sensor manual for its wiring.
Stand-alone application,
no current loop used
Connection to a PLC/Instrument with ONE separate power supply
or
Connection to a PLC with built-in
power supply (3 wire connection)
Power Supply
12 - 24 VDC
12 - 24 VDC
+ VDC
- VDC
A
+ LOOP
- LOOP
1
2
3
4
Power Supply
Power Supply
Internal PLC
connection
4 - 20mA Loop Input
4 - 20mA Loop Input
PLC Terminals
+ VDC
- VDC
A
+ LOOP
- LOOP
1
2
3
4
Power Supply
12 - 24 VDC
12 - 24 VDC
PLC / Instrument
4 - 20mA Loop Input
4 - 20mA Loop Input
Power Supply
12 - 24 VDC
12 - 24 VDC
PLC / Instrument
4 - 20mA Loop Input
4 - 20mA Loop Input
+ VDC
- VDC
A
A
+ LOOP
- LOOP
1
2
3
4
+ VDC
- VDC
+ LOOP
- LOOP
1
2
3
4
Power Supply
12 - 24 VDC
12 - 24 VDC
PLC / Instrument
4 - 20mA Loop Input
4 - 20mA Loop Input
Power Supply
12 - 24 VDC
12 - 24 VDC
PLC / Instrument
4 - 20mA Loop Input
4 - 20mA Loop Input
+ VDC
- VDC
A
A
+ LOOP
- LOOP
1
2
3
4
+ VDC
- VDC
+ LOOP
- LOOP
1
2
3
4

8
Connection to a PLC / Instrument with TWO separate power supplies
or
Power Supply
12 - 24 VDC
12 - 24 VDC
Power Supply
12 - 24 VDC
12 - 24 VDC
PLC / Instrument
4 - 20mA Loop Input
4 - 20mA Loop Input
Power Supply
12 - 24 VDC
12 - 24 VDC
Power Supply
12 - 24 VDC
12 - 24 VDC
PLC / Instrument
4 - 20mA Loop Input
4 - 20mA Loop Input
+ VDC
- VDC
A
A
+ LOOP
- LOOP
1
2
3
4
+ VDC
- VDC
+ LOOP
- LOOP
1
2
3
4
SOLID-STATE RELAY WIRING DIAGRAM
(FOR SSR1 AND SSR2)
Connection to a PLC with NPN input Connection to a PLC with PNP input
Internal PLC
connection
N.O.
COM
9
8
PLC
Imax = 50 mA
Power sup.
Power sup.
O.C. IN
O.C. IN
C
N.O.
COM
9
8
PLC
Imax = 50 mA
Power sup.
Power sup.
O.C. IN
O.C. IN
C
Internal PLC
connection
Connection to a PLC / Instrument
digital input with separate Power
Supply
Connection to a PLC / Instrument
digital input for Voltage Free Contacts
(REED)
PLC
DIGITAL INPUT N
DIGITAL INPUT 2
DIGITAL INPUT 1
REF PLC
N.O.
Imax = 50 mA
Imax
COM
8
9
Connection to an User
N.O. C 8
9 COM
AC or DC
Power
User
Imax = 50mA
N.O.
C
8
9 COM
AC or DC
Power User
Imax = 50mA
Power Supply
12 - 24 VDC
12 - 24 VDC
Power Supply
12 - 24 VDC
12 - 24 VDC
PLC / Instrument
4 - 20mA Loop Input
4 - 20mA Loop Input
Power Supply
12 - 24 VDC
12 - 24 VDC
Power Supply
12 - 24 VDC
12 - 24 VDC
PLC / Instrument
4 - 20mA Loop Input
4 - 20mA Loop Input
+ VDC
- VDC
A
A
+ LOOP
- LOOP
1
2
3
4
+ VDC
- VDC
+ LOOP
- LOOP
1
2
3
4
10 Kohm
N.O.
COM C
8
9
Power Supply
12 - 24 VDC
12 - 24 VDC
PLC / Instrument
Digital INPUT
Digital INPUT
Imax = 50mA
N.O.
C
8
9 COM
AC or DC
Power
User
Imax = 50mA
N.O. C 8
9 COM
AC or DC
Power User Imax = 50mA

9
SOLID-STATE RELAY WIRING DIAGRAM
(FOR SSR1 AND SSR2)
RELAY WIRING DIAGRAM
The alarm is OFF during normal
operation and goes ON according to
Relay settings
The alarm is ON during normal
operation and goes OFF according to
Relay settings
The alarm is off during normal
operation and goes ON according to
Relay setting.
If Imax > 50 mA use external Relay
Connection to other FLS Instruments
N.O.
N.O.
N.C.
COM
9
8
COM
External Relay
V= 12-24 VAC/VDC
Imax = 50 mA
Imax
Imax
+V
-V
FLS monitor
terminals
N.O.
COM
9
8
GND
DIR
FREQ IN6
5
6B
7 V+
Connection to an User
NC
10
11
12
RELAY 1
NO
COM
D
Alarm
AC or DC
Power NC
10
11
12
RELAY 1
NO
COM
D
Alarm
AC or DC
Power

10
↓
↓
OPERATIONAL
OVERVIEW
The M9.02 ow monitor and transmitter
features a full graphic display and a
ve-button keypad for system set-up,
calibration and operation. Full graphic
display has a white backlight during
standard conditions, a red backlight
in case a set alarm is activated (MAX,
MIN, WINDOW MODE; always with
priority), a green backlight in case a
external device control is activated
(PULSE MODE).
Resettable totalizers can be
reset using on view level
VIEW LEVEL
MENU DIRECTORY
Flow Rate
Flow Rate - Innite Totalizer(S)
Flow Rate - Resettable Totalizer(S)
Flow Rate - Analog Output
Item Code - Software Release
Settings
Calibration
Outputs
Options
Setting view
↓
↓

11
EDIT LEVEL
PUSH BUTTON
MENU LEVEL
Correction Factor
Auto Calibration
Installation Data
Flow Unit
Volume Unit
1 SSR
2 SSR
3 RELAY
4 - 20 mA
Test Output
Language
Asec
Filter
Bi-Directional
Backlight
Default Data
Flow Rate Decimal Point
Custom Calibration
Password
Contrast
Outputs Activation
Sensor Type
Pipe Parameter
Standard Pipe
Pipe Diameter
Internal Diameter
K-Factor
to modify an item
to scroll right
to return to Menu without saving
to save new settings
↓
↓

12
OUTPUT MODE
The M9.02 ow monitor and transmitter features 2 solid state relays and 1
mechanical relay in addition to an analog output 4-20mA.
PROCEDURE FOR OUTPUTS SETTING
- go to the “Options” menu
- enter into the “Outputs activation” sub menu
- enable output(s)
- go to the “Outputs” menu
- set the operating mode for each enabled output
Monitor without digital
output activated
In case a digital output
is enabled, a icon will
appear
In case a digital output
is set, icon reports the
operating mode
In case set digital
output is activated, the
icon will turn to black
(display turns green in
case output is set to
manage an external
device, red to indicate
a activated output as
alarm)

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Digital outputs can be set in the following way:
MIN MODE (icon reports MIN)
WINDOW MODE (icon reports WDW)
MAX MODE (icon reports MAX)
PULSE MODE (icon reports PLS)
Flow
Time
Hysteresis
Output relaxed
Output energized
Setpoint
Flow
Time
Setpoint
Hysteresis
Hysteresis
Output relaxed
Output energized
Setpoint
Flow
Time
Hysteresis
Output relaxed
Output energized
Setpoint
Pulse duration
Volume Volume Volume
Pulse duration Pulse duration
Output relaxed
Output energized

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ORDERING DATA
Part No. Description
/Name
Power
supply
Wire power
Technology
Sensor
Input Output
M9.02 Flow Monitor 12 - 24 VDC 3/4 wire Flow
(Frequency)
1*(4-20mA),
2*(S.S.R.),
1*(mech. relay)
M9.02.P1 Panel mount
Flow Monitor 12 - 24 VDC 3/4 wire Flow (Frequency)
1*(4-20mA),
2*(S.S.R.),
1*(mech. relay)
M9.02.W1 Wall mount
Flow Monitor 12 - 24 VDC 3/4 wire Flow
(Frequency)
1*(4-20mA),
2*(S.S.R.),
1*(mech. relay)
M9.02.W2 Wall mount
Flow Monitor 110 - 230 VAC 3/4 wire Flow (Frequency)
1*(4-20mA),
2*(S.S.R.),
1*(mech. relay)
M9.02.01 Field mount
Flow Monitor 12 - 24 VDC 3/4 wire Flow (Frequency)
1*(4-20mA),
2*(S.S.R.),
1*(mech. relay)
M9.02.02 Field mount
Flow Monitor 12 - 24 VDC 3/4 wire Flow (Frequency)
1*(4-20mA),
2*(S.S.R.),
1*(mech. relay)
M9.02.03 Field mount
Flow Monitor 12 - 24 VDC 3/4 wire Flow (Frequency)
1*(4-20mA),
2*(S.S.R.),
1*(mech. relay)
M9.02.04 Field mount
Flow Monitor 12 - 24 VDC 3/4 wire Flow (Frequency)
1*(4-20mA),
2*(S.S.R.),
1*(mech. relay)
M9.02.05 Field mount
Flow Monitor 12 - 24 VDC 3/4 wire Flow (Frequency)
1*(4-20mA),
2*(S.S.R.),
1*(mech. relay)
M9.02.06 Field mount
Flow Monitor 12 - 24 VDC 3/4 wire Flow (Frequency)
1*(4-20mA),
2*(S.S.R.),
1*(mech. relay)

15
Part No. Description
/Name
Power
supply
Wire power
Technology
Sensor
Input Output
M9.02.07 Field mount
Flow Monitor 12 - 24 VDC 3/4 wire Flow
(Frequency)
1*(4-20mA),
2*(S.S.R.),
1*(mech. relay)
M9.02.08 Field mount
Flow Monitor 12 - 24 VDC 3/4 wire Flow (Frequency)
1*(4-20mA),
2*(S.S.R.),
1*(mech. relay)
M9.02.09 Field mount
Flow Monitor 12 - 24 VDC 3/4 wire Flow
(Frequency)
1*(4-20mA),
2*(S.S.R.),
1*(mech. relay)
M9.02.10 Field mount
Flow Monitor 12 - 24 VDC 3/4 wire Flow (Frequency)
1*(4-20mA),
2*(S.S.R.),
1*(mech. relay)
M9.02.11 Field mount
Flow Monitor 12 - 24 VDC 3/4 wire Flow (Frequency)
1*(4-20mA),
2*(S.S.R.),
1*(mech. relay)
M9.02.12 Field mount
Flow Monitor 12 - 24 VDC 3/4 wire Flow (Frequency)
1*(4-20mA),
2*(S.S.R.),
1*(mech. relay)
M9.02.13 Field mount
Flow Monitor 12 - 24 VDC 3/4 wire Flow (Frequency)
1*(4-20mA),
2*(S.S.R.),
1*(mech. relay)
M9.02.14 Field mount
Flow Monitor 12 - 24 VDC 3/4 wire Flow (Frequency)
1*(4-20mA),
2*(S.S.R.),
1*(mech. relay)
M9.02.15 Field mount
Flow Monitor 12 - 24 VDC 3/4 wire Flow (Frequency)
1*(4-20mA),
2*(S.S.R.),
1*(mech. relay)
M9.02.16 Field mount
Flow Monitor 12 - 24 VDC 3/4 wire Flow (Frequency)
1*(4-20mA),
2*(S.S.R.),
1*(mech. relay)

16
ACCESSORIES
SPARE PARTS
Part No. Name Description
F6.KC1 Compact mounting kit Plastic adapter with compact cap and locking nut
(for M9.02 only)
M9.KW1 Wall mounting kit 144x144mm plastic box for wall installation of all panel
mount monitors
M9.KW2 Wall mounting kit with
power supply
144x144mm plastic box and 110/230VAC to 24 VDC power
supply for wall installation of all panel mount monitors
Part No. Name Description
M9.SP4.1 PG 11 PG 11 complete cable gland (2 o-rings and cap)
M9.LN1 Locking nut Plastic locking nut for M9.02
IMM902E 05-2014
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