FISCHBEIN Saxon SH 2000 Instructions for use

SH2000
HOT AIR CONTINUOUS HEAT SEALER
INSTRUCTION
AND
MAINTENANCE
MANUAL
FISCHBEIN-SAXON LTD
Incorporating The Thames Packaging Equipment Company and Fischbein Ltd
Alexandra Business Centre, 274 Alma Road, Enfield, Middlesex, EN3 7RS, England
Telephone: [phone] Fax: [phone]
Manual No 82.150 Rev 100315

SH2000
82.150 Rev 100315
2
BELGIUM
Fischbein S.A.
Paepsem Business Park
Boulevard Paepsem 18b
B-1070 Brussels
Belgium
Phone: [phone]
Fax: [phone]
Email: [email protected]
FRANCE
Fischbein France
2 Rue de la Fontaine du Vaisseau/BP 100
F-94120 Fontenay-sous-Bois / Cedex
France
Phone: [phone]
Fax:: [phone]
Email: [email protected]
GERMANY
Fischbein Deutschland Gmbh
Meisenstrasse 96 - D-33607
Bielefeld
Deutschland
Tel: [phone]
Fax: [phone]
Email: [email protected]
SINGAPORE
Fischbein Singapore
n°37 Lorong 23 Geylang
02-03 Yu Li Industrial Building
Singapore 388371
Phone: [phone]
Fax: [phone]
Email: [email protected]ngnet.com

82.150 Rev 100315
SH2000
3
CONTENTS
1 SAFETY...................................................................................................................5
2 EXPERT MAINTENANCE.......................................................................................7
2.1 Bag Sealer Handing........................................................................................9
3 DATA.....................................................................................................................11
3.1 Speed Range & Capacity..............................................................................11
3.2 Total Power Consumption ............................................................................11
3.3 Nett Weight ...................................................................................................11
3.4 Voltage and Frequency ................................................................................11
3.5 Wiring ...........................................................................................................11
3.6 Environmental Conditions..............................................................................11
3.7 Operating Temperatures...............................................................................11
3.8 Relative Humidity ..........................................................................................11
3.9 Thermocouples .............................................................................................11
3.10 PID Controllers............................................................................................11
4 WORKING FUNCTIONS.......................................................................................12
4.1 Work Flow......................................................................................................12
5 CONTROLS...........................................................................................................13
5.1 Machine Controls...........................................................................................13
5.2 Switch On......................................................................................................13
5.3 Switch Off......................................................................................................14
6 SETTING UP.........................................................................................................15
6.1 Throughput Speed.........................................................................................15
6.2 Machine Positioning......................................................................................16
6.3 Bag Height.....................................................................................................16
6.4 Change Temperature....................................................................................17
6.5 PID Controller - General................................................................................18
6.6 PID Controller - Autotune..............................................................................19
6.7 To Correct Any Setting Error..........................................................................21
6.8 Changing Bag Thickness...............................................................................22
6.9 Adjustment to Pressure Wheels....................................................................23
6.10 Adjusting Temperature for Bag Thickness..................................................24
6.11 Heating Capsule outlet height.....................................................................24
6.12 Setting Heater Capsule Height....................................................................25
6.13 Change Machine Speed..............................................................................26
6.14 Pressure Wheel Alignment..........................................................................27
6.15 Bag Feed Guides.........................................................................................28
7 MAINTENANCE.....................................................................................................29
7.1 Removing Heating Capsule...........................................................................29
7.2 Replacing Heater Capsule - HEATING CAPSULE 1....................................30
7.3 Change Heater Module.................................................................................31
7.4 Replacing Carrying Belts...............................................................................32
7.5 Change Pressure Wheels..............................................................................33
7.6 Replace Motor or Gearbox............................................................................34
7.7 PID Controller Fault Diagnostic Procedure...................................................35
7.8 PID Controller Replacement Procedure........................................................36
8 ROUTINE MAINTENANCE...................................................................................37
8.1 Daily...............................................................................................................37
8.2 Weekly / 40 Hours.........................................................................................38
8.3 Monthly / 160 Hours......................................................................................39
8.4 Yearly / 2000 Hours.......................................................................................40

SH2000
82.150 Rev 100315
4
CONTENTS
9 PARTS and SPARES.................................................................................................42
9.1 Mainframe Assembly..........................................................................................42
9.1.1 Mainframe Assembly Parts List..................................................................43
9.2 Bottom Plate RH Assembly................................................................................44
9.2.1 Bottom Plate RH Assembly Parts List........................................................45
9.3 Bottom Plate LH Assembly.................................................................................46
9.3.1 Bottom Plate LH Assembly Parts List.........................................................47
9.4 Heater Assembly 240V.......................................................................................48
9.5 Heater Assembly 115V.......................................................................................49
9.6 Main Drive..........................................................................................................50
9.7 Mainframe Air Duct Assembly............................................................................51
9.8 Bag Guide...........................................................................................................52
9.9 Control Panel......................................................................................................53
9.10 Rear Housing....................................................................................................54
9.11 Recommended Spares List..............................................................................55
9.11.1 6-12 Months Routine Maintenance.........................................................55
9.11.2 12+ Months Routine Maintenance...........................................................55
9.12 Electrical Schematic.........................................................................................56
9.13 Safely Disposing of a FSL Sealer.....................................................................56
10 MACHINE LAYOUTS...............................................................................................57
10.1 Head Unit - Right to Left Feed...........................................................................57
10.2 Pedestal Unit with Extension Arm - Right to Left Feed.....................................58
10.3 2000 Series Trolley Unit...................................................................................59
Annex Section 7. Plug and Socket Assembly..............................................................60

82.150 Rev 100315
SH2000
5
SAFETY
This machine must be installed and
maintained by a person trained to do so.
Incorrect fitting or electrical wiring may lead
to serious injury, loss of life and subsequent
legal liability.
1 SAFETY
IN THE INTEREST OF SAFETY THIS EQUIPMENT MUST BE
ISOLATED
FROM THE MAIN ELECTRICAL SUPPLY WHEN LEFT
UNUSED AND UNATTENDED (i.e. at night)
OR DURING CLEANING AND MAINTENANCE
SAFETY NOTICE
Fischbein-Saxon Ltd
Full Maintenance Contracts are available from