Fischer Panda 8000 User manual

Panda_12000-15000_xControl_PMS_eng.R01 18.12.15
Manual marine generator
Panda 12000x PMS 12 kVA 230V - 50 Hz
Panda 15000x PMS 15 kVA 230V - 50 Hz
Super silent technology

FischerPandaGmbH
Otto‐Hahn‐Str.40
D‐33104Paderborn
Germany
Tel.
Fax.
Hotline
Email
Web
:
:
:
:
:
+49(0)52549202‐0
+49(0)52549202‐550
+49(0)52549202‐767
[email protected]
www.fischerpanda.de
Current Revision Status
Erstellt durch / created by
Fischer Panda GmbH - Leiter Technische Dokumentation
Otto-Hahn-Str. 32-34
33104 Paderborn - Germany
Tel.: [phone]
email: [e-mail]
web: www.fischerpanda.de
Copyright
Duplication and change of the manual is permitted only in consultation with the manufacturer!
Fischer Panda GmbH, 33104 Paderborn, reserves all rights regarding text and graphics. Details are given to the
best of our knowledge. No liability is accepted for correctness. Technical modifications for improving the product
without previous notice may be undertaken without notice. Before installation, it must be ensured that the pictures,
diagrams and related material are applicable to the genset supplied. Enquiries must be made in case of doubt.
Document
Actual: Panda_12000-15000_xControl_PMS_eng.R01_18.12.15
Replaces:
Revision Page
Handbuch neu erstellt R01
Generatorbezeichnung auf dem Titel berichtigt.

18.12.15 Inhalt/Contens Seite/Page 3
Inhalt / Contens
Current Revision Status.............................................................................................................................. ....... 2
1 General Instructions and Regulations.................................................................................................. ..... 12
1.1 Safety first!...................................................................................................................................... .... 12
1.2 Tools .............................................................................................................................................. ..... 16
1.3 Manufacturer declaration in accordance with the Machinery Directive 2006/42/EC ...................... ..... 18
1.4 Customer registration and guarantee ............................................................................................. .... 18
1.4.1 Technical support ........................................................................................................... .... 18
1.4.2 Caution, important information for start-up! .................................................................... .... 18
1.5 Safety Instructions - Safety First! ................................................................................................... ..... 19
1.5.1 Safe operation ................................................................................................................ .... 19
1.5.2 Observe safety instructions! ........................................................................................... .... 19
1.5.3 Personal protective clothing (PPE) ................................................................................. .... 19
1.5.4 Cleanliness ensures safety ............................................................................................. .... 19
1.5.5 Safe handling of fuels and lubricants .............................................................................. ..... 20
1.5.6 Exhaust fumes and fire protection .................................................................................. .... 20
1.5.7 Safety precautions against burns and battery explosions .............................................. ..... 21
1.5.8 Protect your hands and body from rotating parts! .......................................................... .... 21
1.5.9 Anti-freeze and disposal of fluids .................................................................................... .... 21
1.5.10 Implementation of safety inspections and maintenance ................................................. ..... 22
1.6 Warning and instruction signs......................................................................................................... .... 22
1.6.1 Special instructions and hazards of generators .............................................................. .... 22
1.6.1.1 Protective conductor and potential equalisation:.............................................. ..... 23
1.6.1.2 Protective conductor for Panda AC generators:............................................... .... 23
1.6.1.3 Switch off all loads while working on the generator ......................................... .... 23
1.6.1.4 Potential equalisation for Panda AGT DC generators...................................... .... 23
1.6.1.5 Safety instructions concerning cables.............................................................. ..... 24
1.6.2 Recommended starter battery sizes ............................................................................... .... 24
1.6.3 Important instructions for batteries - starter and/or traction batteries ............................. .... 24
1.6.4 General safety instructions for handling batteries .......................................................... .... 25
2 In case of Emergency First Aid / Im Notfall - Erste Hilfe..................................................................... ..... 27
2.1 WHEN AN ADULT STOPS BREATHING ...................................................................................... ..... 28
3 Basics ...................................................................................................................................................... ..... 29
3.1 Intended use of the machine .......................................................................................................... .... 29
3.2 Purpose of the manual and description of the definitions of the trained persons/operators/users. .... 29
3.2.1 Trained persons .............................................................................................................. .... 29
3.2.2 Operator ......................................................................................................................... .... 29
3.2.3 User ................................................................................................................................ .... 30
3.3 Components of the xGenerator ...................................................................................................... .... 30
3.4 Range of operation......................................................................................................................... .... 32
3.5 Panda transport box ....................................................................................................................... .... 32
3.5.1 Bolted Fischer Panda transport box ............................................................................... .... 32
3.5.2 Fischer Panda transport box with metal tab closure ....................................................... .... 32
3.6 Opening the MPL sound insulation capsule ................................................................................... .... 33
3.6.1 Opening the GFK sound insulation capsule ................................................................... .... 34
3.7 Transport and loading/unloading.................................................................................................... .... 34
3.7.1 Transporting the generator ............................................................................................. .... 34
3.7.2 Loading/unloading of the generator ................................................................................ .... 34

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Inhalt / Contens
3.8 Special service instructions and measures for extended machine downtimes and decommissioning 35
3.8.1 Instructions for the starter battery for extended downtimes ............................................ .... 35
3.8.2 Measures for short downtimes ........................................................................................ .... 36
3.8.3 Measures for medium term downtimes / hibernation ...................................................... .... 36
3.8.3.1 Courses for preservation:................................................................................. .... 36
3.8.3.2 Measures for removing surface protection after medium term downtimes (3 to 6
months). 37
3.8.4 Measures for extended downtimes / decommissioning .................................................. .... 37
3.8.4.1 Courses for preservation:................................................................................. .... 37
3.8.4.2 Measures for removing surface protection after extended downtimes / recommissioning
(over 6 months): 38
4 The Panda Generator.............................................................................................................................. .....39
4.1 Type plate at the Generator............................................................................................................ ....39
4.2 Description of the Generator........................................................................................................... ....40
4.2.1 Right Side View .............................................................................................................. .... 40
4.2.2 Left Side View ................................................................................................................. .....41
4.2.3 Font View ........................................................................................................................ .....42
4.2.4 Back View ....................................................................................................................... .....43
4.2.5 View from above ............................................................................................................. .....44
4.3 Details of functional units ............................................................................................................... .....45
4.3.1 xControl panel ................................................................................................................. .... 45
4.3.2 The Cooling System - Schema ....................................................................................... .....46
4.3.3 The Fuel System - Schema ............................................................................................ .....47
4.3.4 The operation surveillance system ................................................................................. .....48
4.3.5 The Oil Circuit - Schema ................................................................................................. .....50
4.4 Remote Control Panel - see separate Control Panel Manual......................................................... ....50
4.4.1 Starting the Generator - see separate Control Panel Manual ......................................... .... 50
4.4.2 Stopping the Generator - see separate Control Panel Manual ....................................... .... 50
5 Generator operation instruction............................................................................................................ ..... 51
5.1 Personal requirements.................................................................................................................... .... 51
5.2 Hazard notes for the operation ....................................................................................................... .... 51
5.3 General operating instruction.......................................................................................................... ....51
5.3.1 Operation at low temperatures ....................................................................................... .... 51
5.3.1.1 Pre-heating the diesel motor ............................................................................ .... 52
5.3.1.2 Tips regarding starter battery ........................................................................... .... 52
5.3.2 Light load operation and engine idle ............................................................................... .... 52
5.3.2.1 The soot of the generator is due to the fact that:.............................................. .... 52
5.3.2.2 To prevent the soot of the generator following steps should be observed:...... .... 52
5.3.3 Generator load for a longer period and overload ............................................................ .... 52
5.3.4 Protection conductor: ...................................................................................................... .... 53
5.3.5 Operating control system on the Fischer Panda generator ............................................ .... 53
5.4 Instructions for capacitors - not present at all models..................................................................... ....53
5.5 Checks before start - see remote control panel data sheet ............................................................ .... 53
5.6 Starting the generator - see remote control panel data sheet......................................................... .... 54
5.7 Stopping the generator - see remote control panel data sheet....................................................... ....54
6 Installation Instructions.......................................................................................................................... ..... 55
6.1 Personal requirements.................................................................................................................... .... 55
6.1.1 Hazard notes for the installation ..................................................................................... .... 55

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Inhalt / Contens
6.2 Place of installation......................................................................................................................... .... 56
6.2.1 Preliminary remark ......................................................................................................... .... 56
6.2.2 Preparing the base - placement ..................................................................................... .... 57
6.2.3 Advice for optimal sound insulation ................................................................................ .... 57
6.3 Generator Connections................................................................................................................... .... 57
6.4 Installation of the cooling system - raw water................................................................................. .... 58
6.4.1 General information ........................................................................................................ .... 58
6.4.2 Fischer Panda installation kit - raw water ....................................................................... .... 58
6.4.3 Installation of the through hull fitting in Yachts - scheme ............................................... .... 60
6.4.4 Quality of the raw water sucking in line .......................................................................... .... 60
6.4.5 Generator installation above waterline ........................................................................... .... 60
6.4.5.1 Raw water installation scheme......................................................................... ..... 62
6.4.6 Generator installation below waterline ............................................................................ .... 63
6.4.6.1 Raw water installation scheme......................................................................... ..... 64
6.5 Installation of the cooling system - fresh water............................................................................... .... 65
6.5.1 Position of the external cooling water expansion tank .................................................... .... 65
6.5.2 Scheme for freshwater circuit at two circuit cooling system ........................................... ..... 66
6.6 Ventilation of the coolant circuit / freshwater.................................................................................. .... 66
6.6.1 Pressure Test for Controlling the Cooling Water Circuit ................................................. .... 68
6.7 Installation of the water cooled exhaust system ............................................................................ ..... 69
6.7.1 Fischer Panda installation kit - Exhaust System ............................................................. .... 69
6.7.2 Installation of the standard exhaust system ................................................................... .... 70
6.8 .Installation of the waterlock ........................................................................................................... .... 71
6.8.1 Possible cause for water in the exhaust hose ................................................................ .... 72
6.8.1.1 Possible cause: exhaust hose.......................................................................... .... 72
6.8.1.2 Possible cause: cooling water hose................................................................. .... 72
6.8.2 Installation area of the waterlock .................................................................................... .... 72
6.8.3 The volume of the waterlock ........................................................................................... .... 73
6.8.3.1 Ideal position of the waterlock.......................................................................... ..... 75
6.8.3.2 Example of the installation of the waterlock off-center and possible effects:... ..... 78
6.9 Exhaust / water separator............................................................................................................... .... 81
6.9.1 Installation exhaust water separator ............................................................................... ..... 83
6.10 Installation of the water cooled exhaust system ............................................................................ ..... 84
6.10.1 Installation of the standard exhaust system ................................................................... .... 84
6.11 .Installation of the waterlock ........................................................................................................... .... 85
6.11.1 Possible cause for water in the exhaust hose ................................................................ .... 85
6.11.1.1 Possible cause: exhaust hose.......................................................................... .... 85
6.11.1.2 Possible cause: cooling water hose................................................................. .... 85
6.11.2 Installation area of the waterlock .................................................................................... .... 86
6.11.3 The volume of the waterlock ........................................................................................... .... 86
6.11.3.1 Ideal position of the waterlock.......................................................................... ..... 88
6.11.3.2 Example of the installation of the waterlock off-center and possible effects:... ..... 91
6.12 Exhaust / water separator............................................................................................................... .... 94
6.12.1 Installation exhaust water separator ............................................................................... ..... 96
6.13 Fuel system installation .................................................................................................................. .... 97
6.13.1 Fischer Panda installation kit - Fuel system ................................................................... .... 97
6.13.1.1 The following items need to be installed: ......................................................... .... 99
6.13.2 Connection of the fuel lines at the tank .......................................................................... .. 101
6.13.3 Position of the pre-filter with water separator ................................................................. ... 102

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Inhalt / Contens
6.13.4 Ventilating air from the fuel system ................................................................................. .. 102
6.14 Generator DC system installation ................................................................................................... ..102
6.14.1 Connection of the starter battery block ........................................................................... .. 102
6.14.2 How to connect two 12 V batteries to a 24 V battery bank ............................................. .. 106
6.14.3 Connection of the xControl panel - see separate xControl manual ................................ .. 107
6.15 Generator AC System Installation................................................................................................... ..107
6.16 AC-Control box with VCS and starting current limitation................................................................. ..107
6.16.1 Installation with looped-in AC-Control box ...................................................................... .. 108
6.16.2 Installation AC-Box / Distribution panel connected separately ....................................... .. 109
6.16.3 Electronic voltage control xControl ................................................................................. .. 110
6.16.4 Connection to the AC on-board power supply ................................................................ .. 110
6.16.4.1 Protective conductor......................................................................................... .. 110
6.16.4.2 Electrical fuse................................................................................................... .. 110
6.16.4.3 Required cable crosssections .......................................................................... .. 110
6.16.4.4 Disconnector - power source selector (three way cam switch) ........................ .. 110
6.17 Special recommendations............................................................................................................... ..111
6.18 Instructions on prevention of galvanic corrosion............................................................................. ..111
6.18.1 Instructions and measures on prevention of galvanic corrosion ..................................... .. 111
6.19 Isolation test.................................................................................................................................... ..112
6.20 Initial operation................................................................................................................................ ..112
7 Maintenance Instructions....................................................................................................................... ...113
7.1 Personal requirements.................................................................................................................... ..113
7.2 Hazard notes for the maintenance.................................................................................................. ..113
7.3 Environmental protection ................................................................................................................ ..115
7.4 Maintenance interval....................................................................................................................... ..115
7.5 General maintenance instructions .................................................................................................. ..115
7.5.1 Checks before each start ................................................................................................ .. 115
7.5.2 Check of Hoses and rubber parts in the sound insulated capsule .................................. .. 115
7.6 Oil Change Intervals ....................................................................................................................... ..116
7.7 Checking oil-level............................................................................................................................ ..116
7.7.1 Refilling Oil ...................................................................................................................... .. 117
7.7.2 After the oil level check and refilling the oil ..................................................................... .. 117
7.8 Replacement of engine oil and engine oil filter ............................................................................... ..118
7.8.1 After the oil change ......................................................................................................... .. 120
7.9 Verifying the starter battery and (if necessary) the battery bank..................................................... ..121
7.9.1 Battery ............................................................................................................................ .. 121
7.9.1.1 Check battery and cable connections .............................................................. .. 121
7.9.1.2 Check electrolyte level ..................................................................................... .. 121
7.9.1.3 Check electrolyte density ................................................................................. .. 122
7.10 Grease lubricated generator backend bearing................................................................................ ..122
7.10.1 Exchange of grease lubricated bearing .......................................................................... .. 123
7.10.1.1 Demounting the cooling disc (if existent).......................................................... .. 124
7.10.1.2 Demounting the backend bearing .................................................................... .. 124
7.10.1.3 Installing the new backend bearing.................................................................. .. 125
7.11 Checking the oil level of the generator end bearing at Fischer Panda generators ......................... ..128
7.11.1 Oil level check ................................................................................................................. .. 129
7.11.2 Refilling oil ...................................................................................................................... .. 129

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7.11.3 Refiller-Set ...................................................................................................................... .. 130
7.11.4 Screw plug ...................................................................................................................... .. 130
7.12 Replacement of the oil-cooled backend bearing ............................................................................ ... 131
7.12.1 Exchange oil-cooled bearing .......................................................................................... .. 131
7.12.2 Demounting the bearing ................................................................................................. .. 131
7.13 Ventilating the fuel system.............................................................................................................. .. 143
7.13.1 Replacement of the fuel filter .......................................................................................... .. 144
7.13.1.1 Optional fuel filter with sight glass.................................................................... .. 145
7.14 Checking the water separator in the fuel supply ...............................................................................147
7.14.1 Replace the air filter mat ................................................................................................. .. 147
7.14.2 Alternative replacement of the air filter mat with pull out holder ..................................... .. 148
7.14.3 Alternative replacement of the air filter at housing with snap fasteners ......................... ... 150
7.14.4 Ventilation of the coolant circuit / freshwater .................................................................. .. 151
7.14.5 V-belt replacement for the internal cooling water pump ................................................. .. 153
7.15 The raw water circuit....................................................................................................................... .. 154
7.15.1 Clean raw water filter ...................................................................................................... .. 154
7.16 Causes with frequent impeller waste.............................................................................................. .. 155
7.16.1 Replacement of the impeller ........................................................................................... ...156
7.17 Check and discharge the capacitors............................................................................................... .. 157
7.17.1 Replacing the Electric Starter ......................................................................................... .. 159
7.18 Replacing the DC Alternator .......................................................................................................... ... 162
7.19 Replacing the Oil Pressure Switch ................................................................................................ ... 166
7.19.1 Replacing the oil pressure sensor (optional component) ............................................... ... 167
7.20 Replacing the Injection Nozzles ..................................................................................................... ... 168
7.21 Checking the Flame Glow Plug (optional unit) ..................................................................................171
7.21.1 Replacing the Flame Glow Plug ..................................................................................... ... 172
7.22 Replacing the Glow Plugs .............................................................................................................. ... 173
8 Generator Faults ..................................................................................................................................... ... 175
8.1 Personal requirements.................................................................................................................... .. 175
8.2 Hazard notes for the troubleshooting.............................................................................................. .. 175
8.3 Tools and Measuring Instruments ................................................................................................. ... 177
8.4 Troubleshooting Table and Flowchart ........................................................................................... ... 178
8.4.1 Generator output voltage too low ................................................................................... .. 178
8.4.2 Generator voltage too high (more than 240 V - 50 Hz .................................................... .. 178
8.4.3 Generator voltage fluctuates .......................................................................................... .. 178
8.4.4 Generator not able to start electric motor ....................................................................... .. 178
8.4.5 Diesel motor fails to start ................................................................................................ .. 178
8.4.6 Starter is turning motor, but fails to start ......................................................................... .. 178
8.4.7 Motor does not achieve enough speed during starting process ..................................... .. 180
8.4.8 Motor runs unsteady ......................................................................................................... 180
8.4.9 Motor speed drops .......................................................................................................... .. 180
8.4.10 Motor runs in off position ................................................................................................ .. 180
8.4.11 Motor stops by itself ........................................................................................................ .. 180
8.4.12 Sooty, black exhaust ...................................................................................................... .. 181
8.4.13 Generator must be shut off immediately if: ..................................................................... .. 181
8.5 Versions of the generator power terminal box ............................................................................... ... 182

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8.6 Overloading the generator .............................................................................................................. ..186
8.6.1 Monitoring the Generator Voltage ................................................................................... ...187
8.6.2 Automatic voltage monitoring and auto-shut down ......................................................... .. 187
8.7 Generator-Output Voltage is too low .............................................................................................. ...188
8.7.1 Check and discharge the capacitors ............................................................................... .. 188
8.7.2 Checking the Capacitors ................................................................................................. ...190
8.7.2.1 Checking the electrical connections to the capacitors...................................... .. 190
8.7.3 Check the Generator Voltage ......................................................................................... .. 190
8.7.4 Measuring the Ohm Resistance of the Generator Windings .......................................... .. 191
8.7.5 Check the Windings for Short circuit ............................................................................... .. 191
8.7.6 Measuring the Inductive Resistance ............................................................................... ...192
8.8 Generator provides no voltage........................................................................................................ ..192
8.8.1 Rotor Magnetism Loss and „Re-magnetising“ ................................................................ .. 192
8.9 Engine Starting Problems .............................................................................................................. ...193
8.9.1 Lifting solenoid for motor stop - optional ......................................................................... .. 193
9 Tables....................................................................................................................................................... ...195
9.1 Technical Data................................................................................................................................ ..195
9.2 Rated current .................................................................................................................................. ..200
9.3 Cable cross section......................................................................................................................... ..200
9.4 Fuel................................................................................................................................................. ..201
9.5 Engine oil ........................................................................................................................................ ..201
9.5.1 Engine oil classification ................................................................................................... .. 201
9.5.1.1 Operating range: .............................................................................................. .. 201
9.5.1.2 Quality of oil:..................................................................................................... .. 201
9.6 Coolant specifications..................................................................................................................... ..202
9.6.1 Coolant mixture ratio ....................................................................................................... .. 202
9.7 Types of coil ................................................................................................................................... ...203
9.7.1 HP1 - 230V / 50 Hz ........................................................................................................ .. 203
9.7.2 HP2 - 120V / 60 Hz ........................................................................................................ .. 203
9.7.3 HP2 - 120V / 60 Hz - Duo .............................................................................................. .. 204
9.7.4 HP3 - 400V / 50 Hz ......................................................................................................... .. 204
9.7.5 HP2 - 120V / 60 Hz ......................................................................................................... .. 204
9.7.6 DVS - 400V / 50 Hz ..........................................................................................................205
9.7.7 DVS - 120V 240V / 60 Hz .............................................................................................. .. 205
9.8 Resistor & inductance of the generator coil .................................................................................... ..205
9.9 Voltage values stator coil................................................................................................................ ..206
9.10 Diameter of conduits....................................................................................................................... ..207
9.11 ........................................................................................................................................................ ..207
Current revision status................................................................................................................................ ... 210
10 Safety Instructions Panda xControl ...................................................................................................... ...211
10.1 Personal requirements.................................................................................................................... ..211
10.2 Safety instructions........................................................................................................................... ..211
11 Panda xControl........................................................................................................................................ ... 213
11.1 Components of the xControl ........................................................................................................... ..213
11.1.1 xControl – CP-G ............................................................................................................. .. 213

18.12.15 Inhalt/Contens Seite/Page 9
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11.1.2 xControl – GC-S ............................................................................................................ .. 213
11.1.3 xControl - CB-G .............................................................................................................. .. 214
11.2 Installation....................................................................................................................................... .. 214
11.2.1 Installation of the Electronic Control Unit (ECU) xControl - GC-S .................................. .. 214
11.2.2 Installation of the Connection Box xControl - CB-G ....................................................... .. 214
11.2.3 Installation of the xControl - CP-G .................................................................................. .. 214
11.3 Operation ....................................................................................................................................... ... 216
11.3.1 Switching on the generator ............................................................................................. .. 216
11.3.1.1 Overview screen with activated autostart......................................................... .. 217
11.3.2 The Overview Screens ................................................................................................... ... 219
11.3.3 Overview Screens Symbolic ........................................................................................... .. 219
11.3.4 Overview Screens English Text ...................................................................................... .. 220
11.3.5 Overview Screens German Text .................................................................................... .. 221
11.4 Start of the Generator .................................................................................................................... ... 223
11.4.1 Marine version starting preparation / Checks (daily) ...................................................... .. 223
11.4.2 Vehicle version starting preparation / Checks (daily) ..................................................... .. 223
11.4.3 Starting the generator ..................................................................................................... .. 224
11.4.4 Stopping the generator ..................................................................................................... 225
11.5 The Menu ....................................................................................................................................... ... 227
11.5.1 Main Menu ...................................................................................................................... .. 227
11.5.2 Submenu „Panel“ ............................................................................................................ .. 228
11.5.3 Submenu „Generator“ ..................................................................................................... .. 228
11.5.3.1 Set up the brightness of the CP-G................................................................... .. 228
11.5.3.2 Set up the contrast of the CP-G....................................................................... .. 229
11.5.3.3 Set up the standby time out of the CP-G ......................................................... .. 229
11.5.3.4 Set up the standby brightness of the CP-G...................................................... .. 230
11.5.3.5 Set up the way of illustration of the overview screens of the CP-G ................. .. 230
11.5.3.6 Choose the language of the text screens of the CP-G..................................... .. 231
11.5.3.7 Set up temperature unit.................................................................................... .. 231
11.5.3.8 Reset all values of the panel submenu to standard ......................................... .. 232
11.5.3.9 Back to the main menu .................................................................................... .. 232
11.5.4 Submenu „Generator“ ..................................................................................................... .. 233
11.5.4.1 Set up the autostart of the CP-G...................................................................... .. 233
11.5.4.2 Set up the optional DC output of the CP-G...................................................... ... 235
11.5.4.3 Set up the operation mode for the opt. DC-Power (DP) output of the CP-G.... .. 236
11.5.4.4 Set up the follow-up time for the opt. DP output of the CP-G .......................... .. 236
11.5.4.5 Switch the outputs of the CP-G........................................................................ .. 236
11.5.4.6 Check the event log of the CP-G ..................................................................... .. 237
11.5.4.7 Reset all values of the generator submenu to standard................................... .. 237
11.5.4.8 Back to the main menu .................................................................................... .. 238
11.5.5 How to change the menu text from german to english ................................................... .. 238
11.6 Failure ............................................................................................................................................ ... 239
11.6.1 Symbols and Messages in the Display ........................................................................... .. 239
11.6.1.1 Message sample „Sensor defect“ .................................................................... .. 239
11.6.1.2 Message sample sensor/cable broken............................................................. .. 239
11.6.1.3 Failure code ..................................................................................................... .. 240
11.6.2 Failuretable ..................................................................................................................... .. 240
11.6.3 Description of Symbols ......................................................................................................242
11.7 Technical Data ............................................................................................................................... ... 244
11.7.1 Technical Data of the CB-G ............................................................................................ .. 244
11.7.2 Technical Data of the CP-G ........................................................................................... .. 245
11.7.2.1 Dimension drawing:.......................................................................................... ... 247

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11.7.3 Technical Data of the GC-S ........................................................................................... ...248
11.8 ....................................................................................................................................................... ...249

18.12.15 Kapitel/Chapter 1: - Seite/Page 9
Dear Customer,
Thank you for purchasing a Fischer Panda Generator and choosing Fischer Panda as your partner for mobile power
on board. With your generator, you now have the means to produce your own power – wherever you are - and
experience even greater independence. Not only do you have a Fischer Panda generator on board, you also have
worldwide support from the Fischer Panda Team. Please take the time to read this and find how we can support you
further.
Installation Approval and Warranty
Every generator has a worldwide warranty. You can apply for this warranty through your dealer when the installation
is approved. If you have purchased an extended warranty, please ensure that it is kept in a safe place and that the
dealer has your current address. Consult your dealer about warranty options especially if you have purchased a
used generator. He will be able to advise about authorised Fischer Panda Services worldwide.
Service and Support
To ensure that your generator operates reliably, regular maintenance checks and tasks as specified in this manual
must be carried out. Fischer Panda can supply Service Kits which are ideal for regular servicing tasks. We only
supply the highest quality components which are guaranteed to be the RIGHT parts for your generator. Service
“Plus” Kits are also available and ideal for longer trips where more than one service interval may be required.
If you require assistance – please contact your Fischer Panda Dealer. Please do not attempt to undertake any repair
work yourself, as this may affect your generator warranty. Your dealer will also be able to assist in finding your
nearest Fischer Panda service station. Your nearest service station can also be found in our Global Service Network
which can be downloaded from our homepage.
Product Registration
Please take the time to register your Fischer Panda Generator on our website at
http://www.fischerpanda.de/mypanda
By registering, you will ensure that you will be kept up to date on any technical upgrades or specific information on
the operation or servicing of your generator. We can even let you know about new Fischer Panda products –
especially helpful if you are planning to upgrade or expand your installation at a later date.
Fischer Panda Quality - Tried and Tested
DIN-certified according DIN ISO 9001
Thank you for purchasing a Fischer Panda Generator.
Your Fischer Panda Team

General Instructions and Regulations
Seite/Page 10 - Kaptitel/Chapter 1: General Instructions and Regulations 18.12.15
1. General Instructions and Regulations
1.1 Safety first!
These symbols are used throughout this manual and on labels on the machine itself to warn of the possibility of
personal injury of lethal danger during certain maintenance work or operations. Read these instructions carefully.
WARNING: Hazardous materialsCan cause acute or chronic health impairments or death
even in very small quantities if inhaled, swallowed, or
absorbed through the skin.
WARNING: Important information!This warning symbol draws attention to special warnings,
instructions or procedures which, if not strictly observed, may
result in damage or destruction of equipment.
WARNING: Fire hazardWarning of materials that may ignite in the presence of an
ignition source (cigarettes, hot surfaces, sparks, etc.).
PROHIBITED: No smokingIn the environment described / during the work specified,
smoking is prohibited.
PROHIBITED: No fire or naked lightFire and naked light are ignition sources that must be
avoided.
PROHIBITED: Do not activate/start upThe equipment shall not be activated or started up while work
is in progress.

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PROHIBITED: Do not touchTouching of the corresponding parts and systems is
prohibited.
DANGER: Automatic start-upDanger for life! Working at a running generator can
result in severe personal injury.
The generator can be equipped with a automatic startdevice.
This means, an external signal may trigger an automatic
start-up. To avoid an unexpected starting of the generator,
the starter battery must be disconnected before working at
the generator.
WARNING: Hazardous electric voltageThis danger symbol refers to the danger of electric shock and
draws attention to special warnings, instructions or
procedures which, if not strictly observed, may result in
severe personal injury or loss of life due to electric shock.
WARNING: General warningGeneral warning of a hazard area
WARNING: Danger due to inhalation and/or
ingestion
Can cause acute or chronic health impairments or death
even in very small quantities if inhaled or ingested.
WARNING: Risk of electric shock upon contactWarning of live parts that may cause electric shock upon
contact. Especially dangerous for persons with heart
problems or pacemakers.
WARNING: Danger due to rotating partsDanger of injury due to being pulled into equipment. Bruising
and torn off body parts possible. Risk of being pulled in when
touching with body part, loose-fitting clothing, scarf, tie, etc.

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Seite/Page 12 - Kaptitel/Chapter 1: General Instructions and Regulations 18.12.15
WARNING: Explosion hazardWarning of substances that may cause an explosion under
certain conditions, e.g. presence of heat or ignition sources.
WARNING: Hot surfaceWarning of hot surfaces and liquids. Burn/scalding hazard.
WARNING: Danger due to corrosive substances,
potential contamination of person
Warning of substances that cause chemical burns upon
contact. These substances can act as contaminants if
introduced into the body.
WARNING: System may be pressurised!When the system is opened, the pressure can be relieved
abruptly and expel hot gases and fluids. Risk of injury due to
parts flying about, burn hazard due to liquids and gases.
WARNING: Hearing damageWarning of hearing damages.
WARNING: Magnetic fieldWarning of magnetic field.
WARNING: OverpressureWarning of overpressure.

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18.12.15 Kapitel/Chapter 1: General Instructions and Regulations - Seite/Page 13
MANDATORY INSTRUCTION: Wear snugly fitting
protective clothing (PPE).
Wearing the applicable snugly fitting protective clothing
provides protection from hazards and can prevent damage to
your health.
MANDATORY INSTRUCTION: Wear hearing
protection (PPE).
Wearing hearing protection provides protection from acute
and gradual hearing loss.
MANDATORY INSTRUCTION: Wear safety
goggles (PPE).
Wearing safety goggles protects the eyes from damage.
Optical spectacles are not a replacement for the
corresponding safety goggles.
MANDATORY INSTRUCTION: Wear protective
gloves (PPE).
Wearing protective gloves provides the hands from hazards
like friction, graze, punctures or deep cuts and protects them
from contact with hot surfaces.
MANDATORY INSTRUCTION: Observe the
instructions in the manual.
Compliance with the instructions in the manual can avert
danger and prevent accidents. This will protect you and the
generator.
MANDATORY INSTRUCTION: Comply with
environmental protection requirements.
Environmental protection saves our living environment. For
you and for your children.

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Seite/Page 14 - Kaptitel/Chapter 1: General Instructions and Regulations 18.12.15
1.2 Tools
These symbols are used throughout this manual to show which tool must be used for maintenance or installation.
Spanners
W.A.F X = width across flats of X mm
Hook wrench for oil filter
Screw driver, for slotted head screws and for Phillips head screws
Multimeter, multimeter with capacitor measuring unit
Socket wrench set
Hexagon socket wrench set

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18.12.15 Kapitel/Chapter 1: General Instructions and Regulations - Seite/Page 15
Clamp-on ammeter (DC for synchronous generators; AC for asynchronous
generators)
Torque wrench

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Seite/Page 16 - Kaptitel/Chapter 1: General Instructions and Regulations 18.12.15
1.3 Manufacturer declaration in accordance with the Machinery Directive
2006/42/EC
Manufacturer declaration in accordance with the Machinery Directive 2006/42/EC
The generator was designed in such a way that all assemblies correspond with the CE guidelines. If Machinery
Directive 2006/42/EC is applied, then it is forbidden to start the generator until it has been ascertained that the
system into which the generator is to be integrated also complies with the Machinery Directive 2006/42/EC. This
includes the exhaust system, cooling system and electrical installations.
The evaluation of “protection against contact“ must be carried out when installed, in conjunction with the respective
system. This also includes correct electrical connections, a safe ground wire connection, foreign body and humidity
protection, protection against moisture due to excessive condensation, as well as overheating through appropriate
and inappropriate use of the equipment in its installed state. The responsibility for implementing these measures lies
with those who undertake the installation of the generator in the final system.
1.4 Customer registration and guarantee
Use the advantages of registering your product:
• you will receive a Guarantee Certificate after approval of your installation data
• you will receive extended product information that may be relevant to safety.
• You will receive free upgrades as necessary.
Additional advantages:
Based on your complete data record, Fischer Panda technicians can provide you with fast assistance, since 90 % of
the disturbances result from defects in the periphery.
Problems due to installation errors can be recognized in advance.
1.4.1 Technical support
Technical Support via the Internet: [email protected]
1.4.2 Caution, important information for start-up!
1. The commissioning log shall be filled in immediately after initial operation and shall be confirmed by signature.
2. The commissioning log must be received by Fischer Panda GmbH at Paderborn within 4 weeks of initial
operation.
3. After receiving the commissioning log, Fischer Panda will make out the official guarantee certificate and send it to
the customer.
4. If warranty claims are made, the document with the guarantee certification must be submitted.
If the above requirements are not or only partly fulfilled, the warranty claim shall become void.

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1.5 Safety Instructions - Safety First!
1.5.1 Safe operation
Careful handling of the equipment is the best insurance against an accident. Read the manual
diligently, and make sure you understand it before starting up the equipment. All operators,
regardless of their experience level, shall read this manual and additional pertinent manuals before
commissioning the equipment or installing an attachment. The owner shall be responsible for
ensuring that all operators receive this information and are instructed on safe handling practices.
1.5.2 Observe safety instructions!
Read and understand this manual and the safety instructions on the generator before trying to start up and operate
the generator. Learn the operating practices and ensure work safety. Familiarise yourself with the equipment and its
limits. Keep the generator in good condition.
1.5.3 Personal protective clothing (PPE)
For maintenance and repair work on the equipment, do not wear loose, torn, or ill-fitting clothing
that may catch on protruding parts or come into contact with pulleys, cooling disks, or other rotating
parts, which can cause severe injury.
Wear appropriate safety and protective clothing during work.
Do not operate the generator while under the influence of alcohol, medications, or drugs.
Do not wear head phones or ear buds while operating, servicing, or repairing the equipment.
1.5.4 Cleanliness ensures safety
Keep the generator and its environment clean.
Before cleaning the generator, shut down the equipment and secure it against accidental start-up.
Keep the generator free from dirt, grease, and waste. Store flammable liquids in suitable
containers only and ensure adequate distance to the generator. Check the lines regularly for
leakage and eliminate leaks immediately as applicable.

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Seite/Page 18 - Kaptitel/Chapter 1: General Instructions and Regulations 18.12.15
1.5.5 Safe handling of fuels and lubricants
Keep fuels and lubricants away from naked fire.
Before filling up the tank and/or applying lubricant, always shut down the generator and secure it
against accidental start-up.
Do not smoke and avoid naked flame and sparking near fuels and the generator. Fuel is highly
flammable and may explode under certain conditions.
Refuel in well-ventilated open spaces only. If fuel/lubricant was spilled, eliminate fluids
immediately.
Do not mix diesel fuel with petrol or alcohol. Such a mixture can cause fire and will damage the
generator.
Use only approved fuel containers and tank systems. Old bottles and canisters are not adequate.
1.5.6 Exhaust fumes and fire protection
Engine fumes can be hazardous to your health if they accumulate. Ensure that the generator
exhaust fumes are vented appropriately (leak-proof system), and that an adequate fresh air
supply is available for the generator and the operator (forced ventilation).
Check the system regularly for leakage and eliminate leaks as applicable.
Exhaust gases and parts containing such fumes are very hot; they may cause burns under certain
circumstances. Always keep flammable parts away from the generator and the exhaust system.
To prevent fire, ensure that electrical connections are not short-circuited. Check regularly that all
lines and cables are in good condition and that there is no chafing. Bare wires, open chafing
spots, frayed insulation, and loose cable connections can cause dangerous electric shocks, short-
circuit, and fire.
The generator shall be integrated in the existing fire safety system by the operating company.
Exhaust gases from diesel motors and some components are carcinogenic and can cause
deformities and other genetic defects.
CALIFORNIA
Proposition 65 Warning
Diesel engine exhaust and some of its constituents are known to the State of
California to cause cancer, birth defects, and other reproductive harm.