Fischer Panda 6500/7 User manual

Panda_6500-10000_PMS_eng.R04 9.12.14
Manual marine generator
Panda 6500/7 mini PMS 230/400 V - 50 Hz - 6 kVA 120/240 V - 60 Hz - 6 kVA
Panda 8000/8 mini PMS 230/400 V - 50 Hz - 8 kVA 120/240 V - 60 Hz - 8 kVA
Panda 10000/9mini PMS 230/400 V - 50 Hz - 10,5 kVA 120/240 V - 60 Hz - 8,7 kVA
Super silent technology

FischerPandaGmbH
Otto‐Hahn‐Str.40
D‐33104Paderborn
Germany
Tel.
Fax.
Hotline
Email
Web
:
:
:
:
:
+49(0)52549202‐0
+49(0)52549202‐550
+49(0)52549202‐767
[email protected]
www.fischerpanda.de
Current Revision Status
Erstellt durch / created by
Fischer Panda GmbH - Leiter Technische Dokumentation
Otto-Hahn-Str. 32-34
33104 Paderborn - Germany
Tel.: [phone]
email: [e-mail]
web: www.fischerpanda.de
Copyright
Duplication and change of the manual is permitted only in consultation with the manufacturer!
Fischer Panda GmbH, 33104 Paderborn, reserves all rights regarding text and graphics. Details are given to the
best of our knowledge. No liability is accepted for correctness. Technical modifications for improving the product
without previous notice may be undertaken without notice. Before installation, it must be ensured that the pictures,
diagrams and related material are applicable to the genset supplied. Enquiries must be made in case of doubt.
Document
Actual: Panda_6500-10000_PMS_eng.R04_9.12.14
Replaces: Panda_6500-10000_PMS_eng.R03
Revision Page
7 mini +8 mini eingefügt
Jahresupdate R04

9.12.14 Inhalt/Contens Seite/Page 3
Inhalt / Contens
Current Revision Status2
3 General Instructions and Regulations12
3.1 Safety first! 12
3.2 Tools 16
3.3 Manufacturer declaration in accordance with the Machinery Directive 2006/42/EC 18
3.4 Customer registration and guarantee 18
3.4.1 Technical support 18
3.4.2 Caution, important information for start-up! 18
3.5 Safety Instructions - Safety First! 19
3.5.1 Safe operation 19
3.5.2 Observe safety instructions! 19
3.5.3 Personal protective clothing (PPE) 19
3.5.4 Cleanliness ensures safety 19
3.5.5 Safe handling of fuels and lubricants 20
3.5.6 Exhaust fumes and fire protection 20
3.5.7 Safety precautions against burns and battery explosions 21
3.5.8 Protect your hands and body from rotating parts! 21
3.5.9 Anti-freeze and disposal of fluids 21
3.5.10 Implementation of safety inspections and maintenance 22
3.6 Warning and instruction signs 22
3.6.1 Special instructions and hazards of generators 22
3.6.1.1 Protective conductor and potential equalisation:23
3.6.1.2 Protective conductor for Panda AC generators: 23
3.6.1.3 Switch off all loads while working on the generator 23
3.6.1.4 Potential equalisation for Panda AGT DC generators 23
3.6.1.5 Safety instructions concerning cables24
3.6.2 Recommended starter battery sizes 24
3.6.3 Important instructions for batteries - starter and/or traction batteries 24
3.6.4 General safety instructions for handling batteries 25
4 In case of Emergency First Aid / Im Notfall - Erste Hilfe27
4.1 WHEN AN ADULT STOPS BREATHING 28
5 Basics29
5.1 Intended use of the machine 29
5.1.1 Purpose of the manual and description of the definitions trained person/operator/
user 29
5.1.1.1 Trained persons 29
5.1.2 Operator 29
5.1.2.1 User 29
5.2 Panda Transport Box 30
5.2.1 Bolted Fischer Panda Transport Box 30
5.2.2 Fischer Panda Transport Box with metal tab closure 30
5.3 Transport and Loading/Unloading 30
5.3.1 Transporting the generator 30
5.3.2 Loading/unloading of the generator 30
5.4 Scope of delivery 31
5.4.1 Asynchronous Generator: 31
5.4.2 Opening the MPL sound insulation capsule 33
5.4.3 Opening the GFK sound insulation capsule 34

Seite/Page 4 Inhalt/Contens 9.12.14
Inhalt / Contens
5.5 Special maintenance notes and arrangements at long periods of stand still time or shut-
down 34
5.5.1 Reference note for the starter battery at a long-term standstill 34
5.5.2 Arrangements at a short-term standstill 35
5.5.3 Arrangements at a medium-term standstill / winter storage 35
5.5.3.1 Arrangements for conservation: 35
5.5.3.2 Arrangements for deconservation after a medium-term standstill (3 to 6
months). 36
5.5.4 Arrangements at a long-term standstill / shutdown 36
5.5.4.1 Arrangements for conservation: 36
5.5.4.2 Arrangementsafteralong-termstandstill(shutdown)/recommissioning
(more than 6 months): 37
6 The Panda Generator39
6.1 Type plate at the Generator 39
6.2 Description of the Generator 40
6.2.1 Right Side View 40
6.2.2 Left Side View 41
6.2.3 Font View 42
6.2.4 Back View 43
6.2.5 View from above 44
6.3 Details of functional units 45
6.3.1 Components of the Cooling System (Raw Water) 45
6.3.2 Components of the Cooling System (Fresh Water) 46
6.3.3 Components of Fuel System 50
6.3.4 Components of Combustion Air 52
6.3.5 Components of the Electrical System 54
6.3.6 The Operation Surveillance System 58
6.3.7 Components of the Oil Circuit 60
6.4 Remote Control Panel - see separate Control Panel Manual 61
6.4.1 Starting the Generator - see separate Control Panel Manual 61
6.4.2 Stopping the Generator - see separate Control Panel Manual 61
7 Installation Instructions63
7.1 Personal requirements 63
7.1.1 Hazard notes for the installation 63
7.2 Preparing the base - Placement 64
7.2.1 Advice for optimal sound insulation 65
7.3 Generator Connections 65
7.4 Installation of the cooling system - raw water 65
7.4.1 General Information 65
7.4.2 Installation of the through hull fitting in Yachts 65
7.4.3 Quality of the Raw Water Sucking In Line 66
7.4.4 Generator Installation above Waterline 67
7.4.5 Generator Installation below Water-Line 68
7.4.6 Generator Housing cooled by Raw Water 69
7.4.7 Indirect Cooling of the Genset Housing (by the Heat Exchanger) 70
7.5 Installation of the cooling system - fresh water 70
7.5.1 Position of the external cooling water expansion tank 70
7.5.2 Ventilating at the first filling of the Internal Cooling Water Circuit 71
7.5.3 Pressure Test for Controlling the Cooling Water Circuit 72

9.12.14 Inhalt/Contens Seite/Page 5
Inhalt / Contens
7.5.4 Scheme for Freshwater Circuit at Two Circuit Cooling System 73
7.6 Installation of the water cooled exhaust system 74
7.6.1 Installation of the standard exhaust system 74
7.7 .Installation of the waterlock 75
7.7.1 Possible cause for water in the exhaust hose 75
7.7.1.1 Possible cause: exhaust hose 75
7.7.1.2 Possible cause: cooling water hose 75
7.7.2 Installation area of the waterlock 76
7.7.3 The volume of the waterlock 76
7.7.3.1 Ideal position of the waterlock78
7.7.3.2 Example of the installation of the waterlock off-center and possible ef-
fects: 81
7.8 Exhaust / water separator 84
7.8.1 Installation exhaust water separator 86
7.9 Installation of the fuel system 88
7.9.1 General references 88
7.9.2 The Electrical Fuel Pump 89
7.9.3 Connection of the fuel lines at the tank 89
7.9.4 Position of the pre-filter with water separator 90
7.9.5 Ventilating air from the fuel system 90
7.10 Generator DC system installation 91
7.10.1 Connection of the starter battery block 91
7.10.2 Connection of the remote control panel - see separate control panel manual 94
7.11 Generator AC System Installation 95
7.11.1 Installation with looped in AC-Control box 95
7.11.2 Installation AC-Box / distribution panel separate connected 96
7.11.3 AC-Control Box with VCS and ASB - not all models 98
7.11.4 VCS voltage control 99
7.11.4.1 Alternative Mini VCS100
7.11.5 Installation with mini VCS mounted at the generator 101
7.11.6 Jump start at high starting current (Booster) 101
7.11.7 Insulation test 102
8 Generator operation instruction103
8.1 Personal requirements 103
8.2 Hazard notes for the operation 103
8.3 General operating instruction 103
8.3.1 Operation at low temperatures 103
8.3.1.1 Pre-heating the diesel motor 104
8.3.1.2 Tips regarding starter battery 104
8.3.2 Light load operation and engine idle 104
8.3.2.1 The soot of the generator is due to the fact that: 104
8.3.2.2 To prevent the soot of the generator following steps should be obser-
ved: 104
8.3.3 Generator load for a longer period and overload 104
8.3.4 Protection conductor: 105
8.3.5 Operating control system on the Fischer Panda generator 105
8.4 Instructions for capacitors - not present at all models 105
8.5 Checks before start - see remote control panel data sheet 105
8.6 Starting the generator - see remote control panel data sheet 106