Fischer Panda Panda 4K PMS User manual

Panda_4K-5K_PMS_eng.R03 9.2.16
Marine Generator Manual
Panda 4K PMS
Panda 5K PMS
230V/50Hz 120V/60Hz
Super silent technology

FischerPandaGmbH
Otto‐Hahn‐Str.40
D‐33104Paderborn
Germany
Tel.
Fax.
Hotline
Email
Web
:
:
:
:
:
+49(0)52549202‐0
+49(0)52549202‐550
+49(0)52549202‐767
[email protected]
www.fischerpanda.de
Current revision status
Erstellt durch / created by
Fischer Panda GmbH - Leiter Technische Dokumentation
Otto-Hahn-Str. 32-34
33104 Paderborn - Germany
Tel.: [phone]
email: [e-mail]
web: www.fischerpanda.de
Copyright
Duplication and change of the manual is permitted only in consultation with the manufacturer!
Fischer Panda GmbH, 33104 Paderborn, reserves all rights regarding text and graphics. Details are given to the
best of our knowledge. No liability is accepted for correctness. Technical modifications for improving the product
without previous notice may be undertaken without notice. Before installation, it must be ensured that the pictures,
diagrams and related material are applicable to the genset supplied. Enquiries must be made in case of doubt.
Document
Actual: Panda_4K-5K_PMS_eng.R03_9.2.16
Replace: Panda_4K_PMS_eng.R02.2_14.12.15
Revision Page
Handbuch neu aufgebaut R01
Panda 4000 PMS eingefügt
Titel Panda 4K umbenannt in 4mini - Handbuch umbenannt
Titel in Panda 4K für 120 V und 230 V umbenannt R02.2
Erweiterung auf Panda 5K PMS

9.2.16 Inhalt/Contens Seite/Page 3
Inhalt / Contens
Marine Generator Manual............................................................................................................................ ....... 1
Current revision status................................................................................................................................ ....... 2
1 General Instructions and Regulations.................................................................................................. ..... 10
1.1 Safety first!...................................................................................................................................... .... 10
1.2 Tools............................................................................................................................................... .... 12
1.3 Manufacturer declaration in accordance with the Machinery Directive 2006/42/EC ...................... ..... 14
1.4 Customer registration and guarantee ............................................................................................. .... 14
1.4.1 Technical support ........................................................................................................... .... 14
1.4.2 Caution, important information for start-up! .................................................................... .... 14
1.5 Safety Instructions - Safety First! ................................................................................................... ..... 15
1.5.1 Safe operation ................................................................................................................ .... 15
1.5.2 Observe safety instructions! ........................................................................................... .... 15
1.5.3 Personal protective clothing (PPE) ................................................................................. .... 15
1.5.4 Cleanliness ensures safety ............................................................................................. .... 15
1.5.5 Safe handling of fuels and lubricants .............................................................................. ..... 16
1.5.6 Exhaust fumes and fire protection .................................................................................. .... 16
1.5.7 Safety precautions against burns and battery explosions .............................................. ..... 17
1.5.8 Protect your hands and body from rotating parts! .......................................................... .... 17
1.5.9 Anti-freeze and disposal of fluids .................................................................................... .... 17
1.5.10 Implementation of safety inspections and maintenance ................................................. ..... 18
1.6 Warning and instruction signs......................................................................................................... .... 18
1.6.1 Special instructions and hazards of generators .............................................................. .... 18
1.6.1.1 Protective conductor and potential equalisation:.............................................. ..... 19
1.6.1.2 Protective conductor for Panda AC generators:............................................... .... 19
1.6.1.3 Switch off all loads while working on the generator ......................................... .... 19
1.6.1.4 Potential equalisation for Panda AGT DC generators...................................... .... 19
1.6.1.5 Safety instructions concerning cables.............................................................. ..... 20
1.6.2 General safety instructions for handling batteries .......................................................... .... 20
2 In case of Emergency First Aid / Im Notfall - Erste Hilfe..................................................................... ..... 21
2.1 WHEN AN ADULT STOPS BREATHING ...................................................................................... ..... 22
3 Basics ...................................................................................................................................................... ..... 23
3.1 Intended use of the machine .......................................................................................................... .... 23
3.1.1 Purpose of the manual and description of the definitions trained person/operator/user .... 23
3.1.1.1 Trained persons............................................................................................... .... 23
3.1.2 Operator ......................................................................................................................... .... 23
3.1.2.1 User.................................................................................................................. .... 23
3.2 Panda Transport Box...................................................................................................................... .... 24
3.2.1 Bolted Fischer Panda Transport Box .............................................................................. .... 24
3.2.2 Fischer Panda Transport Box with metal tab closure ..................................................... .... 24
3.3 Transport and Loading/Unloading .................................................................................................. .... 24
3.3.1 Transporting the generator ............................................................................................. .... 24
3.3.2 Loading/unloading of the generator ................................................................................ .... 24
3.4 Scope of delivery............................................................................................................................ .... 25
3.4.1 Asynchronous Generator: ............................................................................................... .... 25
3.4.2 Opening the MPL sound insulation capsule ................................................................... ..... 27
3.4.3 Opening the GFK sound insulation capsule ................................................................... .... 28
3.5 Special maintenance notes and arrangements at long periods of stand still time or shutdown ..... .... 28

Seite/Page 4 Inhalt/Contens 9.2.16
Inhalt / Contens
3.5.1 Reference note for the starter battery at a long-term standstill ....................................... .... 29
3.5.2 Arrangements at a short-term standstill .......................................................................... .... 29
3.5.3 Arrangements at a medium-term standstill / winter storage ........................................... .... 29
3.5.3.1 Arrangements for conservation: ....................................................................... .... 29
3.5.3.2 Arrangements for deconservation after a medium-term standstill (3 to 6 months). 30
3.5.4 Arrangements at a long-term standstill / shutdown ......................................................... .... 31
3.5.4.1 Arrangements for conservation: ....................................................................... .... 31
3.5.4.2 Arrangements after a long-term standstill (shutdown) / recommissioning (more than 6
months): ........................................................................................................... .... 32
4 The Panda Generator.............................................................................................................................. .....33
4.1 Type plate at the Generator............................................................................................................ .... 33
4.2 Description of the Generator........................................................................................................... ....34
4.2.1 Right side view - Panda 4K PMS .................................................................................... .... 34
4.2.2 Left side view - Panda 4K PMS ...................................................................................... .... 35
4.2.3 Front view - Panda 4K PMS ........................................................................................... .....36
4.2.4 Back view - Panda 4K PMS ............................................................................................ .... 37
4.2.5 View from above - Panda 4K PMS ................................................................................. .... 38
4.2.6 Right side view - Panda 5K PMS .................................................................................... .... 39
4.2.7 Left side view - Panda 5K PMS ...................................................................................... .... 40
4.2.8 Front view - Panda 5K PMS ........................................................................................... .....41
4.2.9 Back view - Panda 5K PMS ............................................................................................ .... 42
4.2.10 View from above - Panda 5K PMS ................................................................................. .... 43
4.3 Details of functional units ............................................................................................................... .....44
4.3.1 Control panel .................................................................................................................. .... 44
4.3.2 Components of cooling water system (raw water + fresh water) .................................... .... 45
4.3.3 The fuel and combustion air system ............................................................................... .... 46
4.3.4 Sensors and switches for operation surveillance ............................................................ .... 47
4.3.5 The lubrication circuit ...................................................................................................... .... 48
5 Generator operation instruction............................................................................................................ ..... 49
5.1 Personal requirements.................................................................................................................... ....49
5.2 Hazard notes for the operation ....................................................................................................... .... 49
5.3 General operating instruction.......................................................................................................... .... 49
5.3.1 Operation at low temperatures ....................................................................................... .... 49
5.3.1.1 Pre-heating the diesel motor ............................................................................ .... 50
5.3.1.2 Tips regarding starter battery ........................................................................... .... 50
5.3.2 Light load operation and engine idle ............................................................................... .... 50
5.3.2.1 The soot of the generator is due to the fact that:.............................................. .... 50
5.3.2.2 To prevent the soot of the generator following steps should be observed:...... .... 50
5.3.3 Generator load for a longer period and overload ............................................................ .... 50
5.3.4 Protection conductor: ...................................................................................................... .... 51
5.3.5 Operating control system on the Fischer Panda generator ............................................ .... 51
5.4 Instructions for capacitors - not present at all models..................................................................... ....51
5.5 Checks before start - see remote control panel data sheet ............................................................ ....51
5.6 Starting the generator - see remote control panel data sheet......................................................... ....52
5.7 Stopping the generator - see remote control panel data sheet....................................................... ....52
6 Installation Instructions.......................................................................................................................... .....53
6.1 Personal requirements.................................................................................................................... ....53
6.1.1 Hazard notes for the installation ..................................................................................... .... 53

9.2.16 Inhalt/Contens Seite/Page 5
Inhalt / Contens
6.2 Preparing the base - Placement .................................................................................................... ..... 55
6.2.1 Advice for optimal sound insulation ................................................................................ .... 55
6.3 Generator Connections................................................................................................................... .... 55
6.4 Installation of the cooling system - raw water................................................................................. .... 56
6.4.1 General Information ........................................................................................................ .... 56
6.4.2 Installation of the through hull fitting in yyachts .............................................................. .... 56
6.4.3 Quality of the Raw Water Sucking In Line ...................................................................... .... 56
6.4.4 Generator installation above waterline ........................................................................... ..... 57
6.4.5 Generator Installation below waterline ........................................................................... ..... 58
6.4.6 Generator housing cooled by raw water ......................................................................... .... 59
6.4.7 Indirect cooling of the genset housing (by the heat exchanger) ..................................... ..... 60
6.5 Installation of the cooling system - fresh water............................................................................... .... 60
6.5.1 Position of the external cooling water expansion tank .................................................... .... 60
6.5.2 Ventilating at the first filling of the internal cooling water circuit ..................................... .... 61
6.5.3 Pressure test for controlling the cooling water circuit ..................................................... .... 62
6.5.4 Scheme for freshwater circuit at two circuit cooling system ........................................... ..... 63
6.6 Installation of the water cooled exhaust system ............................................................................ ..... 64
6.6.1 Installation of the standard exhaust system ................................................................... .... 64
6.7 .Installation of the waterlock ........................................................................................................... .... 65
6.7.1 Possible cause for water in the exhaust hose ................................................................ .... 65
6.7.1.1 Possible cause: exhaust hose.......................................................................... .... 65
6.7.1.2 Possible cause: cooling water hose................................................................. .... 65
6.7.2 Installation area of the waterlock .................................................................................... .... 66
6.7.3 The volume of the waterlock ........................................................................................... .... 66
6.7.3.1 Ideal position of the waterlock.......................................................................... .... 67
6.7.3.2 Example of the installation of the waterlock off-center and possible effects:... .... 68
6.8 Exhaust / water separator............................................................................................................... .... 70
6.8.1 Installation exhaust water separator ............................................................................... ..... 72
6.9 Installation of the fuel system ........................................................................................................ ..... 74
6.9.1 General references ......................................................................................................... .... 74
6.9.2 The electrical fuel pump ................................................................................................. .... 74
6.9.3 Connection of the fuel lines at the tank .......................................................................... .... 75
6.9.4 Position of the pre-filter with water separator ................................................................. .... 75
6.9.5 Ventilating air from the fuel system ................................................................................ .... 75
6.10 Generator DC system installation................................................................................................... .... 76
6.10.1 Connection of the starter battery block ........................................................................... .... 76
6.10.2 Connection of the remote control panel - see separate control panel manual ............... .... 79
6.11 Generator AC system installation .................................................................................................. ..... 80
6.11.1 Insulation test ................................................................................................................. ..... 82
7 Maintenance Instructions....................................................................................................................... ..... 83
7.1 Personal requirements.................................................................................................................... .... 83
7.2 Hazard notes for the maintenance.................................................................................................. .... 83
7.3 Environmental protection................................................................................................................ .... 85
7.4 Maintenance interval....................................................................................................................... .... 85
7.5 General maintenance instructions.................................................................................................. .... 85
7.5.1 Checks before each start ................................................................................................ .... 85
7.5.2 Check of Hoses and rubber parts in the sound insulated capsule ................................. .... 85

Seite/Page 6 Inhalt/Contens 9.2.16
Inhalt / Contens
7.6 Oil change intervals ........................................................................................................................ ....86
7.7 Checking oil-level............................................................................................................................ ....86
7.7.1 Refilling oil ...................................................................................................................... .... 87
7.7.2 After the oil level check and refilling the oil ..................................................................... .... 87
7.8 Replacement of engine oil and engine oil filter ............................................................................... ....88
7.8.1 After the oil change ......................................................................................................... .... 90
7.9 Verifying the starter battery and (if necessary) the battery bank..................................................... ....91
7.9.1 Battery ............................................................................................................................ .... 91
7.9.1.1 Check battery and cable connections .............................................................. .... 91
7.9.1.2 Check electrolyte level ..................................................................................... .... 91
7.9.1.3 Check electrolyte density ................................................................................. .....92
7.10 Ventilating the fuel system.............................................................................................................. ....92
7.10.1 Replacement of the fuel filter .......................................................................................... .... 94
7.10.1.1 Optional fuel filter with sight glass.................................................................... .... 94
7.11 Checking the water separator in the fuel supply............................................................................. ....95
7.11.1 Replace the air filter mat ................................................................................................. .... 96
7.11.2 Alternative replacement of the air filter mat with pull out holder ..................................... .... 96
7.11.3 Alternative replacement of the air filter at housing with snap fasteners .......................... .....98
7.11.4 Ventilation of the coolant circuit / freshwater .................................................................. .... 99
7.12 V-belt replacement for the internal cooling water pump.................................................................. ..101
7.13 The raw water circuit ...................................................................................................................... ...103
7.13.1 Clean raw water filter ...................................................................................................... .. 103
7.14 Causes with frequent impeller waste .............................................................................................. ..103
7.14.1 Replacement of the impeller ........................................................................................... ...104
7.14.2 Check and discharge the capacitors ............................................................................... .. 105
7.15 Replacing the electric starter ......................................................................................................... ...108
7.16 Replacing the oil pressure switch ................................................................................................... ...111
7.16.1 Replacing the oil pressure sensor (optional component) ................................................ ...112
7.17 Replacing the operating current relays .......................................................................................... ...113
7.18 Replacing the fuses ....................................................................................................................... ...114
7.19 Replacing a thermoswitch .............................................................................................................. ...115
7.20 Replacing the injection nozzles ...................................................................................................... ...117
7.21 Replacing the glow plugs................................................................................................................ ..119
8 Generator Faults ..................................................................................................................................... ...123
8.1 Personal requirements.................................................................................................................... ..123
8.2 Hazard notes for the troubleshooting.............................................................................................. ..123
8.3 Tools and measuring instruments .................................................................................................. ...125
8.4 Troubleshooting table and flowchart .............................................................................................. ...126
8.4.1 Generator output voltage too low .................................................................................... .. 126
8.4.2 Generator voltage too high (more than 240 V - 50 Hz .................................................... .. 126
8.4.3 Generator voltage fluctuates ........................................................................................... .. 126
8.4.4 Generator not able to start electric motor ....................................................................... .. 126
8.4.5 Diesel motor fails to start ................................................................................................ .. 126
8.4.6 Starter is turning motor, but fails to start ......................................................................... .. 126
8.4.7 Motor does not achieve enough speed during starting process ..................................... .. 128
8.4.8 Motor runs unsteady .........................................................................................................128

9.2.16 Inhalt/Contens Seite/Page 7
Inhalt / Contens
8.4.9 Motor speed drops .......................................................................................................... .. 128
8.4.10 Motor runs in off position ................................................................................................ .. 128
8.4.11 Motor stops by itself ........................................................................................................ .. 128
8.4.12 Sooty, black exhaust ...................................................................................................... .. 129
8.4.13 Generator must be shut off immediately if: ..................................................................... .. 129
8.4.14 Troubleshooting for the VCS-Voltage Control System ................................................... .. 129
8.4.15 Troubleshooting flowcharts ............................................................................................. ... 130
8.4.15.1 Details and explanations concerning the troubleshooting flowchart ................ .. 132
8.5 Versions of the generator power terminal box ............................................................................... ... 136
8.6 Overloading the generator.............................................................................................................. .. 140
8.6.1 Monitoring the generator voltage .................................................................................... ... 141
8.6.2 Automatic voltage monitoring and auto-shut down ......................................................... .. 141
8.7 Generator output voltage is too low ............................................................................................... ... 142
8.7.1 Discharging the capacitors ............................................................................................. .. 142
8.7.2 Checking the capacitors ................................................................................................. ... 143
8.7.2.1 Checking the electrical connections to the capacitors ..................................... .. 143
8.7.3 Check the generator voltage .......................................................................................... .. 143
8.7.4 Measuring the ohm resistance of the generator windings .............................................. .. 144
8.7.5 Check the windings for short circuit ................................................................................ .. 144
8.7.6 Measuring the inductive resistance ................................................................................ ... 145
8.8 Generator provides no voltage ....................................................................................................... .. 145
8.8.1 Rotor magnetism loss and „re-magnetising“ ................................................................... .. 145
8.9 Engine starting problems ............................................................................................................... ... 146
8.9.1 Electric fuel solenoid valve ............................................................................................ .. 146
8.9.2 Re-start with failure bypass switch ................................................................................. .. 146
8.9.3 Lifting solenoid for motor stop - optional ......................................................................... .. 147
8.9.4 Troubleshooting table ....................................................................................................... 148
9 Tables....................................................................................................................................................... ... 149
9.1 Technical data ................................................................................................................................ .. 149
9.2 Rated current.................................................................................................................................. .. 154
9.3 Cable cross section ........................................................................................................................ .. 154
9.4 Fuel................................................................................................................................................. .. 155
9.5 Engine oil........................................................................................................................................ .. 155
9.5.1 Engine oil classification .................................................................................................. .. 155
9.5.1.1 Operating range:.............................................................................................. .. 155
9.5.1.2 Quality of oil: .................................................................................................... .. 155
9.6 Coolant specifications..................................................................................................................... .. 156
9.6.1 Coolant mixture ratio ...................................................................................................... .. 157
9.7 Diameter of conduits....................................................................................................................... .. 157
10 Remote Control Panel P4 Control ........................................................................................................ ... 159
10.1 Remote control panel...................................................................................................................... .. 159
10.1.1 Cleaning and Replacing parts at the generator .............................................................. ... 160
10.2 Front side ....................................................................................................................................... ... 161
10.2.1 Back side ........................................................................................................................ .. 161
10.3 Operation manual........................................................................................................................... .. 162
10.3.1 Preliminary remarks ........................................................................................................ .. 162
10.3.2 Override function ............................................................................................................ .. 162

Seite/Page 8 Inhalt/Contens 9.2.16
Inhalt / Contens
10.3.3 Daily routine checks before starting ................................................................................ .. 162
10.3.4 Starting the generator ..................................................................................................... .. 163
10.3.5 Stopping the generator .....................................................................................................163
10.4 Installation of the panel................................................................................................................... ..164
10.4.1 Connection of the remote control panel .......................................................................... .. 164
10.5 Jumper configuration ..................................................................................................................... ...166
10.5.1 Jumper configuration for the input .................................................................................. .. 166
10.5.1.1 Jumper J101-J103............................................................................................ .. 166
10.5.2 Jumper for configuration of the „Override“ time .............................................................. ...167
10.6 Maximum ratings............................................................................................................................. ..167

9.2.16 Kapitel/Chapter 1: - Seite/Page 9
Dear Customer,
Thank you for purchasing a Fischer Panda Generator and choosing Fischer Panda as your partner for mobile power
on board. With your generator, you now have the means to produce your own power – wherever you are - and
experience even greater independence. Not only do you have a Fischer Panda generator on board, you also have
worldwide support from the Fischer Panda Team. Please take the time to read this and find how we can support you
further.
Installation Approval and Warranty
Every generator has a worldwide warranty. You can apply for this warranty through your dealer when the installation
is approved. If you have purchased an extended warranty, please ensure that it is kept in a safe place and that the
dealer has your current address. Consult your dealer about warranty options especially if you have purchased a
used generator. He will be able to advise about authorised Fischer Panda Services worldwide.
Service and Support
To ensure that your generator operates reliably, regular maintenance checks and tasks as specified in this manual
must be carried out. Fischer Panda can supply Service Kits which are ideal for regular servicing tasks. We only
supply the highest quality components which are guaranteed to be the RIGHT parts for your generator. Service
“Plus” Kits are also available and ideal for longer trips where more than one service interval may be required.
If you require assistance – please contact your Fischer Panda Dealer. Please do not attempt to undertake any repair
work yourself, as this may affect your generator warranty. Your dealer will also be able to assist in finding your
nearest Fischer Panda service station. Your nearest service station can also be found in our Global Service Network
which can be downloaded from our homepage.
Product Registration
Please take the time to register your Fischer Panda Generator on our website at
http://www.fischerpanda.de/mypanda
By registering, you will ensure that you will be kept up to date on any technical upgrades or specific information on
the operation or servicing of your generator. We can even let you know about new Fischer Panda products –
especially helpful if you are planning to upgrade or expand your installation at a later date.
Fischer Panda Quality - Tried and Tested
DIN-certified according DIN ISO 9001
Thank you for purchasing a Fischer Panda Generator.
Your Fischer Panda Team

General Instructions and Regulations
Seite/Page 10 - Kaptitel/Chapter 1: General Instructions and Regulations 9.2.16
1. General Instructions and Regulations
1.1 Safety first!
These symbols are used throughout this manual and on labels on the machine itself to warn of the possibility of
personal injury of lethal danger during certain maintenance work or operations. Read these instructions carefully.
WARNING: Hazardous materialsCan cause acute or chronic health impairments or death
even in very small quantities if inhaled, swallowed, or
absorbed through the skin.
WARNING: Important information!This warning symbol draws attention to special warnings,
instructions or procedures which, if not strictly observed, may
result in damage or destruction of equipment.
WARNING: Fire hazardWarning of materials that may ignite in the presence of an
ignition source (cigarettes, hot surfaces, sparks, etc.).
PROHIBITED: No smokingIn the environment described / during the work specified,
smoking is prohibited.
PROHIBITED: No fire or naked lightFire and naked light are ignition sources that must be
avoided.
PROHIBITED: Do not activate/start upThe equipment shall not be activated or started up while work
is in progress.
PROHIBITED: Do not touchTouching of the corresponding parts and systems is
prohibited.
DANGER: Automatic start-upDanger for life! Working at a running generator can
result in severe personal injury.
The generator canbe equipped with a automatic start device.
This means, an external signal may trigger an automatic
start-up. To avoid an unexpected starting of the generator,
the starter battery must be disconnected before working at
the generator.
WARNING: Hazardous electric voltageThis danger symbol refers to the danger of electric shock and
draws attention to special warnings, instructions or
procedures which, if not strictly observed, may result in
severe personal injury or loss of life due to electric shock.

General Instructions and Regulations
9.2.16 Kapitel/Chapter 1: General Instructions and Regulations - Seite/Page 11
WARNING: General warningGeneral warning of a hazard area
WARNING: Danger due to inhalation and/or
ingestion
Can cause acute or chronic health impairments or death
even in very small quantities if inhaled or ingested.
WARNING: Risk of electric shock upon contactWarning of live parts that may cause electric shock upon
contact. Especially dangerous for persons with heart
problems or pacemakers.
WARNING: Danger due to rotating partsDanger of injury due to being pulled into equipment. Bruising
and torn off body parts possible. Risk of being pulled in when
touching with body part, loose-fitting clothing, scarf, tie, etc.
WARNING: Explosion hazardWarning of substances that may cause an explosion under
certain conditions, e.g. presence of heat or ignition sources.
WARNING: Hot surfaceWarning of hot surfaces and liquids. Burn/scalding hazard.
WARNING: Danger due to corrosive substances,
potential contamination of person
Warning of substances that cause chemical burns upon
contact. These substances can act as contaminants if
introduced into the body.
WARNING: System may be pressurised!When the system is opened, the pressure can be relieved
abruptly and expel hot gases and fluids. Risk of injury due to
parts flying about, burn hazard due to liquids and gases.
WARNING: Hearing damageWarning of hearing damages.
WARNING: Magnetic fieldWarning of magnetic field.
WARNING: OverpressureWarning of overpressure.

General Instructions and Regulations
Seite/Page 12 - Kaptitel/Chapter 1: General Instructions and Regulations 9.2.16
MANDATORY INSTRUCTION: Wear snugly fitting
protective clothing (PPE).
Wearing the applicable snugly fitting protective clothing
provides protection from hazards and can prevent damage to
your health.
MANDATORY INSTRUCTION: Wear hearing
protection (PPE).
Wearing hearing protection provides protection from acute
and gradual hearing loss.
MANDATORY INSTRUCTION: Wear safety
goggles (PPE).
Wearing safety goggles protects the eyes from damage.
Optical spectacles are not a replacement for the
corresponding safety goggles.
MANDATORY INSTRUCTION: Wear protective
gloves (PPE).
Wearing protective gloves provides the hands from hazards
like friction, graze, punctures or deep cuts and protects them
from contact with hot surfaces.
MANDATORY INSTRUCTION: Observe the
instructions in the manual.
Compliance with the instructions in the manual can avert
danger and prevent accidents. This will protect you and the
generator.
MANDATORY INSTRUCTION: Comply with
environmental protection requirements.
Environmental protection saves our living environment. For
you and for your children.
1.2 Tools
These symbols are used throughout this manual to show which tool must be used for maintenance or installation.
Spanners
W.A.F X = width across flats of X mm
Hook wrench for oil filter
Screw driver, for slotted head screws and for Phillips head screws
Multimeter, multimeter with capacitor measuring unit

General Instructions and Regulations
9.2.16 Kapitel/Chapter 1: General Instructions and Regulations - Seite/Page 13
Socket wrench set
Hexagon socket wrench set
Clamp-on ammeter (DC for synchronous generators; AC for asynchronous
generators)
Torque wrench

General Instructions and Regulations
Seite/Page 14 - Kaptitel/Chapter 1: General Instructions and Regulations 9.2.16
1.3 Manufacturer declaration in accordance with the Machinery Directive
2006/42/EC
Manufacturer declaration in accordance with the Machinery Directive 2006/42/EC
The generator was designed in such a way that all assemblies correspond with the CE guidelines. If Machinery
Directive 2006/42/EC is applied, then it is forbidden to start the generator until it has been ascertained that the
system into which the generator is to be integrated also complies with the Machinery Directive 2006/42/EC. This
includes the exhaust system, cooling system and electrical installations.
The evaluation of “protection against contact“ must be carried out when installed, in conjunction with the respective
system. This also includes correct electrical connections, a safe ground wire connection, foreign body and humidity
protection, protection against moisture due to excessive condensation, as well as overheating through appropriate
and inappropriate use of the equipment in its installed state. The responsibility for implementing these measures lies
with those who undertake the installation of the generator in the final system.
1.4 Customer registration and guarantee
Use the advantages of registering your product:
• you will receive a Guarantee Certificate after approval of your installation data
• you will receive extended product information that may be relevant to safety.
• You will receive free upgrades as necessary.
Additional advantages:
Based on your complete data record, Fischer Panda technicians can provide you with fast assistance, since 90 % of
the disturbances result from defects in the periphery.
Problems due to installation errors can be recognized in advance.
1.4.1 Technical support
Technical Support via the Internet: [email protected]
1.4.2 Caution, important information for start-up!
1. The commissioning log shall be filled in immediately after initial operation and shall be confirmed by signature.
2. The commissioning log must be received by Fischer Panda GmbH at Paderborn within 4 weeks of initial
operation.
3. After receiving the commissioning log, Fischer Panda will make out the official guarantee certificate and send it to
the customer.
4. If warranty claims are made, the document with the guarantee certification must be submitted.
If the above requirements are not or only partly fulfilled, the warranty claim shall become void.

General Instructions and Regulations
9.2.16 Kapitel/Chapter 1: General Instructions and Regulations - Seite/Page 15
1.5 Safety Instructions - Safety First!
1.5.1 Safe operation
Careful handling of the equipment is the best insurance against an accident. Read the manual diligently,
and make sure you understand it before starting up the equipment. All operators, regardless of their
experience level, shall read this manual and additional pertinent manuals before commissioning the
equipment or installing an attachment. The owner shall be responsible for ensuring that all operators
receive this information and are instructed on safe handling practices.
1.5.2 Observe safety instructions!
Read and understand this manual and the safety instructions on the generator before trying to start up and operate
the generator. Learn the operating practices and ensure work safety. Familiarise yourself with the equipment and its
limits. Keep the generator in good condition.
1.5.3 Personal protective clothing (PPE)
For maintenance and repair work on the equipment, do not wear loose, torn, or ill-fitting clothing that may
catch on protruding parts or come into contact with pulleys, cooling disks, or other rotating parts, which can
cause severe injury.
Wear appropriate safety and protective clothing during work.
Do not operate the generator while under the influence of alcohol, medications, or drugs.
Do not wear head phones or ear buds while operating, servicing, or repairing the equipment.
1.5.4 Cleanliness ensures safety
Keep the generator and its environment clean.
Before cleaning the generator, shut down the equipment and secure it against accidental start-up. Keep
the generator free from dirt, grease, and waste. Store flammable liquids in suitable containers only and
ensure adequate distance to the generator. Check the lines regularly for leakage and eliminate leaks
immediately as applicable.

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1.5.5 Safe handling of fuels and lubricants
Keep fuels and lubricants away from naked fire.
Before filling up the tank and/or applying lubricant, always shut down the generator and secure it against
accidental start-up.
Do not smoke and avoid naked flame and sparking near fuels and the generator. Fuel is highly flammable
and may explode under certain conditions.
Refuel in well-ventilated open spaces only. If fuel/lubricant was spilled, eliminate fluids immediately.
Do not mix diesel fuel with petrol or alcohol. Such a mixture can cause fire and will damage the generator.
Use only approved fuel containers and tank systems. Old bottles and canisters are not adequate.
1.5.6 Exhaust fumes and fire protection
Engine fumes can be hazardous to your health if they accumulate. Ensure that the generator exhaust
fumes are vented appropriately (leak-proof system), and that an adequate fresh air supply is available for
the generator and the operator (forced ventilation).
Check the system regularly for leakage and eliminate leaks as applicable.
Exhaust gases and parts containing such fumes are very hot; they may cause burns under certain circumstances.
Always keep flammable parts away from the generator and the exhaust system.
To prevent fire, ensure that electrical connections are not short-circuited. Check regularly that all lines
and cables are in good condition and that there is no chafing. Bare wires, open chafing spots, frayed
insulation, and loose cable connections can cause dangerous electric shocks, short-circuit, and fire.
The generator shall be integrated in the existing fire safety system by the operating company.
CALIFORNIA
Proposition 65 Warning
Diesel engine exhaust and some of its constituents are known to the State of
California to cause cancer, birth defects, and other reproductive harm.

General Instructions and Regulations
9.2.16 Kapitel/Chapter 1: General Instructions and Regulations - Seite/Page 17
1.5.7 Safety precautions against burns and battery explosions
The generator and its cooling agents and lubricants as well as the fuel can get hot while the generator is
operated. Use caution around hot components such as parts containing exhaust fumes, radiator, hoses,
and engine block during operation and after the generator was shut down.
The cooling system may be pressurised. Open the cooling system only after letting the engine and the
coolant cool down. Wear appropriate protective clothing (e.g. safety goggles, gloves).
Prior to operation, ensure that the cooling system is sealed and that all hose clamps are tightened.
The battery represents an explosion hazard, this applies both to the starter battery and the battery bank
of the AGT generators. While batteries are being charged, a hydrogen-oxygen mixture is generated,
which is highly explosive (electrolytic gas).
Do not use or charge batteries if the fluid level is below the MINIMUM marking. The life span of the
battery is significantly reduced, and the risk of explosion increases. Refill to a fluid level between maximum and
minimum level without delay.
Especially during charging, keep sparks and naked fire away from the batteries. Ensure that the battery
terminals are tightly connected and not corroded to avoid sparking. Use an appropriate terminal grease.
Check the charge level with an adequate voltmeter or acid siphon. Contact of a metal object across the
terminals will result in short-circuiting, battery damage, and high explosion risk.
Do not charge frozen batteries. Heat the batteries to +16 °C (61 °F) prior to charging.
1.5.8 Protect your hands and body from rotating parts!
Always keep the capsule closed while operating the generator.
To check the V-belt tension, always shut down the generator.
Keep your hands and body away from rotating parts such as V-belt, fans, pulleys, and flywheel. Contact
can cause severe injury.
Do not run the engine without the safety devices in place. Prior to start-up, mount all safety devices securely and
check for proper attachment and function.
1.5.9 Anti-freeze and disposal of fluids
Anti-freeze contains toxic substances. To prevent injury, wear rubber gloves and wash off any anti-freeze
immediately in case of skin contact. Do not mix different anti-freeze agents. The mixture may cause a
chemical reaction generating harmful substances. Use only anti-freeze that was approved by Fischer
Panda.
Protect the environment. Collect drained fluids (lubricants, anti-freeze, fuel), and dispose of them
properly. Observe the local regulations for the respective country. Ensure that no fluids (not even very
small quantities) can drain into the soil, sewers, or bodies of water.

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1.5.10 Implementation of safety inspections and maintenance
Disconnect the battery from the engine before performing service work. Affix a sign to the control panel -
both the main and the corresponding slave panel - with the instruction “DO NOT START UP -
MAINTENANCE IN PROGRESS“ to prevent unintentional start-up.
To prevent sparking due to accidental short-circuiting, always remove the earthing cable (-) first and
reconnect it last. Do not start work until the generator and all fluids and exhaust system parts have cooled down.
Use only suitable tooling and appliances and familiarise yourself with their functions to prevent secondary
damage and/or injury.
Always keep a fire extinguisher and a first aid box handy while performing maintenance work.
1.6 Warning and instruction signs
Keep warning and instruction signs clean and legible.
Clean the signs with water and soap and dry them with a soft cloth.
Immediately replace damaged or missing warning and instruction signs. This also applies to the installation of spare
parts.
1.6.1 Special instructions and hazards of generators
The electrical installations may only be carried out by trained and qualified personnel!
The generator must not be operated with the cover removed.
If the generator is being installed without a sound insulation capsule, it must be ensured that all rotating
parts (belt-pulley, belts etc.) are covered and protected so that there is no danger to life and body!
If a sound insulation covering will be produced at the place of installation, then easily visible signs must
show that the generator must only be switched on while the capsule is closed.
All servicing, maintenance, or repair work may only be carried out when the motor is not running.
Electrical voltages above 48 volts (battery chargers greater than 36 volts) are always dangerous to life.
The rules of the respective regional authority must be adhered to during installation. For safety reasons, only an
electrician may carry out the installation of the electrical connections of the generator.

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1.6.1.1 Protective conductor and potential equalisation:
Electric current below 48 V may be life-threatening. Fort this reason systems are grounded with a protective
conductor. In connection with a RCD the current supply will be disconnected in case of a failure.
Appropriate safety precautions like the RCD and corresponding fuses have to be provided by the customer
to guarantee a save operation of the generator.
1.6.1.2 Protective conductor for Panda AC generators:
The generator is earthed“ as a standard (centre and ground are interconnected in the generator terminal
box by a shunt). This is a basic first-level safety measure, which offers protection as long as no other
measures are installed. Above all, it is designed for delivery and a possible test run.
This „neutralisation“ (Protective Earthing Neutral - PEN) is only effective if all parts of the electrical
system are jointly „earthed“ to a common potential. The shunt can be removed if this is necessary for technical
reasons and another protective system has been set up instead.
While the generator is being operated, the full voltage is applied to the AC control box, as well.
Therefore, it is essential to ensure that the control box is closed and secured against touch while
the generator is running.
The battery must always be disconnected if work on the generator or electrical system is to be
carried out, so that the generator cannot be started up unintentionally.
1.6.1.3 Switch off all loads while working on the generator
All loads must be disconnected prior to working on the generator to avoid damage to the devices. In addition, the
semiconductor relays in the AC control box must be disconnected in order to avoid the booster capacitors being
activated during set-up. The negative terminal of the battery must be disconnected.
Capacitors are required to run the generator. These have two varying functions:
A) The working capacitors
B) The booster capacitors
Both groups are located in a separate AC control box.
Capacitors store electrical energy. High voltages may remain across the capacitor contacts even after they have
been disconnected from the mains. As a safety precaution, do not touch the contacts. If the capacitors must be
replaced or inspected, the contacts shall be short-circuited by connecting an electrical conductor to discharge
potentially remaining potential differences.
If the generator is switched off normally, the working capacitors are automatically discharged via the winding of the
generator. The booster capacitors are discharged by means of internal discharge resistors.
For safety reasons, all capacitors must be discharged through short-circuiting before work is carried out on the AC
control box.
1.6.1.4 Potential equalisation for Panda AGT DC generators
For further information specific to your generator, see the chapter installation.

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1.6.1.5 Safety instructions concerning cables
Cable types
It is recommended to use cables that are in compliance with the standard UL 1426 (BC-5W2) with type 3 (ABYC
section E-11).
Cable cross-section
The cable shall be selected taking into account the amperage, cable type, and conductor length (from the positive
power source connection to the electrical device and back to the negative power source connection).
Cable installation
It is recommended to install a self-draining cable conduit classified as V-2 or higher in compliance with UL 94 in the
area of the cable guide inside the capsule. It must be ensured that the cable guide is not routed along hot surfaces
such as the exhaust manifold or the engine oil drain screw but instead is installed free from any influence due to
friction and crushing.
1.6.2 General safety instructions for handling batteries
These instructions shall apply in addition to the instructions of the battery manufacturer:
• While you are working on the batteries, a second person should be within earshot to help you if
necessary.
• Keep water and soap ready in case battery acid is burning your skin.
• Wear eye protection and protective clothing. Do not touch your eyes while handling batteries.
• If you have acid splashes on the skin or clothing, wash them out with lots of water and soap.
• If acid sprays into your eyes, immediately flush them with clean water until no more burning is felt.
Immediately seek medical assistance.
• Do not smoke near the batteries. Avoid naked fire. The area around batteries is a potentially explosive
atmosphere.
• Ensure that no tools are dropped on the battery terminals; cover them as necessary.
• Do not wear jewellery or watches on your arms during installation that might short-circuit the battery.
Otherwise, there is a risk of skin burns.
• Protect all battery contacts against accidental contact.
• Forbattery banks:Useonly deepcycle batteries.Starter batteriesare notsuitable.Lead-acidgelbatteries
are recommended. They are maintenance-free, cycle stable, and do not release gases.
• Never charge a frozen battery.
• Avoid battery short-circuits.
• Ensure proper ventilation of the battery to vent gases that may be released.
• Battery connection terminals must be checked for proper seating before operation.
• Battery connection cables shall be installed with utmost care and shall be checked for excessive heating
under load. Check the battery near vibrating components regularly for chafing and insulation defects.
ATTENTION! For battery charger generators (Fischer Panda AGT-DC)!
Prior to installation, verify that the voltage of the battery bank complies with the output voltage of
the generator.