Fischer Panda 6500 PMS User manual

Panda_6500_7mini_PMS_eng.R01 22.3.11
Fischer Panda GmbH
Power - wherever you are
Manual
Marine Generator
Panda 6500 PMS / Panda 7mini PMS
Super silent technology
120 / 240 V - 60 Hz / 6 kW

Seite/Page 2 Panda_6500_7mini_PMS_eng.R01 - Kapitel/Chapter A: 22.3.11
Current revision status
Erstellt durch / created by
Fischer Panda GmbH - Leiter Technische Dokumentation
Otto-Hahn-Str. 32-34
33104 Paderborn - Germany
Tel.: [phone]
email: [e-mail]
web: www.fischerpanda.de
Copyright
Duplication and change of the manual is permitted only in consultation with the manufacturer!
Fischer Panda GmbH, 33104 Paderborn, reserves all rights regarding text and graphics. Details are given to the
best of our knowledge. No liability is accepted for correctness. Technical modifications for improving the product wit-
hout previous notice may be undertaken without notice. Before installation, it must be ensured that the pictures, dia-
grams and related material are applicable to the genset supplied. Enquiries must be made in case of doubt.
Document
Actual: Panda_6500_7mini_PMS_eng.R01_22.3.11
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Revision Page

22.3.11 Panda_6500_7mini_PMS_eng.R01 - Kapitel/Chapter A: Seite/Page 3
Current revision status.......................................................................................................... 2
1 General References and Regulations .......................................................................... 9
1.1 Safety first symbols ....................................................................................................... 10
1.2 Tools ................................................................................................................................ 15
1.3 Manufacturer declaration in accordance with the machine guideline 98/37/EG ...... 17
1.4 Customer registration and guarantee .......................................................................... 17
1.4.1 Technical Support ............................................................................................................. 17
1.4.2 Attention, important directions regarding operation! .......................................................... 17
1.5 Safety instructions - Safety first! .................................................................................. 18
1.5.1 Safe operation ................................................................................................................... 18
1.5.2 Observe safety instructions ............................................................................................... 18
1.5.3 Wear personal protective equipment (PPE) ...................................................................... 18
1.5.4 Cleanness protect ............................................................................................................. 18
1.5.5 Safe handling of fuel and lubricants - Keep away from fire ............................................... 19
1.5.6 Exhaust gases and fire prevention .................................................................................... 19
1.5.7 Cautions against burns and battery explosion ................................................................ . 20
1.5.8 Keep hands away from rotating parts ................................................................................ 20
1.5.9 Anti-Freeze and disposal of fluids ..................................................................................... 20
1.5.10 Implementation of security and maintenance .................................................................. . 21
1.6 Warning and caution labels ........................................................................................... 21
1.6.1 Safety instructions concerning operating the generator .................................................... 21
1.6.1.1 Protective grounding and potential equalisation.........................................................................22
1.6.1.2 Ground wire............................................................................................................................... 22
1.6.1.3 Switch off all load when working on the generator.................................................................... 22
1.6.1.4 Safety instructions concerning the cables..................................................................................23
1.6.2 Recommended starter battery size ................................................................................... 23
1.6.3 Important Advice for Batteries - Starting batteries and Traction batteries ......................... 23
1.6.4 Safety Instructions for the Handling with Batteries ............................................................ 24
2 In case of Emergency First Aid / Im Notfall - Erste Hilfe......................................... 27
2.7 WHEN AN ADULT STOPS BREATHING ....................................................................... 28
3 Basics ........................................................................................................................... 29
3.0.1 Intended use of the machine ............................................................................................. 29
3.0.2 Purpose of the manual und description of the definitions trained person/operator/user ... 29
3.0.2.1 Trained persons ........................................................................................................................ 29
3.0.3 Operator ............................................................................................................................ 29
3.0.3.1 User........................................................................................................................................... 29
3.1 Panda Transport Box ..................................................................................................... 30
3.1.1 Bolted Fischer Panda Transport Box ................................................................................ 30
3.1.2 Fischer Panda Transport Box with metal tab closure ........................................................ 30
3.2 Transport and Loading/Unloading ................................................................................ 30
3.2.1 Transporting the generator ................................................................................................ 30
3.2.2 Loading/unloading of the generator ................................................................................... 30
3.3 Scope of delivery ............................................................................................................ 31
3.3.1 Asyncron Genertoren: ....................................................................................................... 31
3.3.2 Opening the MPL sound insulation capsule . .................................................................. . 33
3.3.3 Opening the GFK sound insulation capsule ...................................................................... 33
3.4 Special maintenance notes and arrangements at long periods of stand still time or shut-
down 34
3.4.1 Reference note for the starter battery at a long-term standstill ......................................... 34
3.4.2 Arrangements at a short-term standstill ............................................................................ 35
3.4.3 Arrangements at a medium-term standstill / winter storage .............................................. 35
3.4.3.1 Arrangements for conservation:................................................................................................ 35

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3.4.3.2 Arrangements for deconservation after a medium-term standstill (3 to 6 months)................... 36
3.4.4 Arrangements at a long-term standstill / shutdown ...........................................................36
3.4.4.1 Arrangements for conservation: ............................................................................................... 36
3.4.4.2 Arrangements after a long-term standstill (shutdown) / recommissioning (more than 6 months): 37
4 The Panda Generator...................................................................................................39
4.1 Type plate at the Generator ........................................................................................... 39
4.2 Description of the Generator ......................................................................................... 40
4.2.1 Right Side View .................................................................................................................40
4.2.2 Left Side View ....................................................................................................................41
4.2.3 Front View ......................................................................................................................... 42
4.2.4 Back View .......................................................................................................................... 43
4.2.5 View from above ................................................................................................................ 44
4.3 Details of Functional Units ............................................................................................ 45
4.3.1 Remote control panel ........................................................................................................45
4.3.2 Components of the Cooling System (Raw Water) .............................................................45
4.3.3 Components of the Cooling System (Fresh water) ............................................................ 47
4.3.4 Components of Fuel System .............................................................................................49
4.3.5 Components of combustion air .......................................................................................... 50
4.3.6 Components of Electrical System ...................................................................................... 52
4.3.7 Sensors and Switches for Operation Surveillance ............................................................54
4.3.8 Components of Oil Circuit .................................................................................................. 55
4.4 Operation of the generator - see separate remote control panel manual ................. 57
4.4.1 Daily routine checks before starting - see separate remote control panel manual. ........... 57
4.4.2 Starting Generator - see separate remote control panel manual. ..................................... 57
4.4.3 Stopping Generator - see separate remote control panel manual. .................................... 57
5 Installation Instructions...............................................................................................59
5.1 Personal requirements ................................................................................................... 59
5.1.1 Hazard notes for the installation ........................................................................................ 59
5.2 Preparing the base - Placement ................................................................................... 61
5.2.1 Advice for optimal sound insulation ...................................................................................61
5.3 Generator Connections .................................................................................................. 61
5.4 Installation of the cooling system - raw water ............................................................. 62
5.4.1 General Information ...........................................................................................................62
5.4.2 Installation of the thru hull fitting in Yachts ........................................................................ 62
5.4.3 Quality of the Raw Water Sucking In Line ......................................................................... 62
5.4.4 Generator Installation above Waterline ............................................................................ 63
5.4.5 Generator Installation below Water-Line ......................................................................... . 64
5.4.6 Generator Housing cooled by Raw Water .........................................................................65
5.4.7 Indirect Cooling of the Genset Housing (by the Heat Exchanger) ................................... . 66
5.5 Installation of the cooling system - fresh water ..........................................................66
5.5.1 Position of the external cooling water expansion tank ....................................................... 66
5.5.2 Ventilating at the first filling of the Internal Cooling Water Circuit ...................................... 67
5.5.3 Pressure Test for Controlling the Cooling Water Circuit ....................................................68
5.5.4 Scheme for Freshwater Circuit at Two Circuit Cooling System ....................................... . 69
5.6 Installation of the water cooled exhaust system ......................................................... 70
5.6.1 Installation of the standard exhaust system ......................................................................70
5.6.2 .Installation of the water collector ......................................................................................70
5.6.3 Possible cause: Exhaust duct ............................................................................................71
5.6.4 Possible cause: Coolant duct ............................................................................................71
5.6.5 Installation area of exhaust water collector .......................................................................71
5.6.5.1 The volume of the exhaust water collector............................................................................... 72
5.6.5.2 Position of the water collector.................................................................................................... 74
5.6.5.3 Example of the installation of the water collector off-center and possible effects: .................... 76
5.6.6 Exhaust / water separator ..................................................................................................78
5.6.7 Installation exhaust water separator ................................................................................ . 80
5.7 Installation of the fuel system .......................................................................................82

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5.7.1 General references ............................................................................................................ 82
5.7.2 The Electrical Fuel Pump .................................................................................................. 83
5.7.3 Connection of the fuel lines at the tank ............................................................................. 83
5.7.4 Position of the pre-filter with water separator .................................................................... 84
5.7.5 Ventilating air from the fuel system ................................................................................... 84
5.8 Generator DC system installation ................................................................................. 85
5.8.1 Connection of the starter battery block .............................................................................. 85
5.8.2 Connection of the remote control panel - see separate control panel manual .................. 88
5.9 Generator AC System Installation ................................................................................ 89
5.9.1 Installation with looped in AC-Control box ......................................................................... 89
5.9.2 Installation AC-Box / distribution panel separate connected ........................................... . 90
5.9.3 AC-Control Box with VCS and ASB - not all models ...................................................... . 92
5.9.4 VCS voltage control ......................................................................................................... . 93
5.9.4.1 Alternative Mini VCS..................................................................................................................94
5.9.5 Installation with mini VCS mounted at the generator ........................................................ 95
5.9.6 Jump start at high starting current (Booster) ..................................................................... 95
5.9.7 Insulation test .................................................................................................................. . 96
6 Maintenance Instructions............................................................................................ 97
6.1 Personal requirements .................................................................................................. 97
6.2 Hazard notes for this chapter ........................................................................................ 97
6.3 Environmental protection .............................................................................................. 99
6.4 General maintenance instructions ............................................................................... 99
6.4.1 Checks before each start .................................................................................................. 99
6.4.2 Check of Hoses and Rubber Parts in the sound insulated capsule .................................. 99
6.5 Oil Change Intervals ....................................................................................................... 99
6.5.1 Checking oil-level .............................................................................................................. 99
6.5.2 Refilling Oil ...................................................................................................................... 101
6.5.3 After the oil level check and refilling the oil ..................................................................... 101
6.6 Replacement of engine oil and engine oil filter ......................................................... 102
6.6.1 After the oil change ......................................................................................................... 104
6.7 Verifying the starter batterie and (if necessary) the battery bank ........................... 105
6.7.1 Battery ............................................................................................................................. 105
6.7.1.1 Check battery and cable connections ..................................................................................... 105
6.7.1.2 Check electrolyt level .............................................................................................................. 105
6.7.1.3 Check electrolyt density .......................................................................................................... 105
6.8 Grease lubricated generator backend bearing .......................................................... 106
6.8.1 Exchange of grease lubricated bearing ........................................................................... 107
6.8.1.1 Demounting the cooling disc (if existent)................................................................................. 107
6.8.1.2 Demounting the backend bearing ........................................................................................... 107
6.8.1.3 Installing the new backend bearing......................................................................................... 108
6.9 Checking the oil level of the generator end bearing at Fischer Panda generators 112
6.9.1 Oil level check ................................................................................................................. 112
6.9.2 Refilling oil ....................................................................................................................... 113
6.9.3 Refiller-Set ....................................................................................................................... 113
6.9.4 Screw plug ....................................................................................................................... 113
6.10 Replacement of the oil-cooled backend bearing ....................................................... 114
6.10.1 Exchange oil-cooled bearing ........................................................................................... 114
6.10.2 Demounting the bearing .................................................................................................. 114
6.11 Checking the water separator in the fuel supply ...................................................... 127
6.11.1 Ventilating the fuel system .............................................................................................. 127
6.11.2 Exchange of the Fuel Filter ............................................................................................. 128
6.11.2.1 Optional fuel filter with sight glass........................................................................................... 129
6.11.3 Replacement of the air filter mat ................................................................................... . 130
6.11.3.1 Alternative replacement of the air filter mat with pull out holder.............................................. 131
6.12 Ventilation of the coolant circuit / freshwater ........................................................... 132
6.12.1 Replacement of the V-Belt for the internal cooling water pump ...................................... 134

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6.13 The seawater circuit ..................................................................................................... 136
6.13.1 Cleaning the seawater filter ............................................................................................. 136
6.14 Reasons for frequent impeller wear ........................................................................... 136
6.14.1 Replacement of the impeller ......................................................................................... . 137
7 Generator Faults.........................................................................................................139
7.1 Personal requirements ................................................................................................. 139
7.2 Hazard notes for this chapter ...................................................................................... 139
7.3 Tools and Measuring Instruments ..............................................................................140
7.4 Troubleshooting Table and Flowchart .......................................................................141
7.4.1 Generator output voltage too low ....................................................................................141
7.4.2 Generator voltage too high (more than 240 V - 50 Hz .................................................... 141
7.4.3 Generator voltage fluctuates ...........................................................................................141
7.4.4 Generator not able to start electric motor ........................................................................141
7.4.5 Diesel motor fails to start ................................................................................................. 141
7.4.6 Starter is turning motor, but fails to start .......................................................................... 141
7.4.7 Motor does not achieve enough speed during starting process ......................................142
7.4.8 Motor runs unsteady ........................................................................................................142
7.4.9 Motor speed drops ........................................................................................................... 142
7.4.10 Motor runs in off position .................................................................................................142
7.4.11 Motor stops by itself ......................................................................................................... 143
7.4.12 Sooty, black exhaust .......................................................................................................143
7.4.13 Generator must be shut off immediately if: ...................................................................... 143
7.4.14 Troubleshooting for the VCS-Voltage Control ................................................................. 143
7.4.15 Troubleshooting Flowcharts .......................................................................................... . 144
7.4.15.1 Details and explanations concerning the troubleshooting flowchart....................................... 146
7.5 Versions of the generator power terminal box ..........................................................150
7.6 Overloading the generator ........................................................................................... 154
7.6.1 Monitoring the Generator Voltage ................................................................................. . 155
7.6.2 Automatic voltage monitoring and auto-shut down ..........................................................155
7.7 Setting the speed governor of the actuator ...............................................................156
7.7.1 Setting the maximum upper speed setting ...................................................................... 156
7.7.2 Setting the normal speed settings ................................................................................... 157
7.7.3 Greasing the trapezoidal thread spindle on the speed actuator .................................... . 158
7.7.4 Consequences of a continual overloading of the Actuator ............................................ . 159
7.7.5 Possible faults concerning the speed control „VCS“ ....................................................... 159
7.7.6 Steps to check the voltage control in case of a failure: .................................................. 159
7.7.6.1 ..........................................The following measures are necessary if the actuator is jammed: 160
7.7.6.2 Checking the generator voltage limitation .............................................................................. 160
7.8 Generator-Output Voltage is too low .......................................................................... 161
7.8.1 Discharging the Capacitors ............................................................................................. 161
7.8.2 Checking the Capacitors ................................................................................................ 162
7.8.2.1 Checking the electrical connections to the capacitors............................................................ 162
7.8.3 Check the Generator Voltage ..........................................................................................162
7.8.4 Measuring the Ohm Resistance of the Generator Windings ........................................... 163
7.8.5 Check the Windings for Short Circuiting .......................................................................... 163
7.8.6 Measuring the Inductive Resistance .............................................................................. . 164
7.9 Generator provides no voltage ................................................................................... 164
7.9.1 Rotor Magnetism Loss and "Re-magnetising" ................................................................. 164
7.10 Engine Starting Problems ............................................................................................ 165
7.10.1 Electric Fuel Solenoid Valve ........................................................................................... 165
7.10.2 Re-start with Failure Bypass Switch ................................................................................ 165
7.10.3 Lifting solenoid for motor stop - optional ..........................................................................166
7.10.4 Troubleshooting Table .....................................................................................................167
8 Tables..........................................................................................................................169
8.1 Technical Data .............................................................................................................. 169
8.2 Rated current ................................................................................................................171

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8.3 Cable cross section ..................................................................................................... 171
8.4 Fuel ................................................................................................................................ 171
8.5 Engine oil ...................................................................................................................... 172
8.5.1 Engine oil classification ................................................................................................... 172
8.5.1.1 Operating range: ..................................................................................................................... 172
8.5.1.2 Quality of oil:............................................................................................................................ 172
8.6 Coolant specifications ................................................................................................. 173
8.6.1 Coolant mixture ratio ....................................................................................................... 173
8.7 Types of coil ................................................................................................................. 173
8.7.1 HP1 - 230V / 50 Hz ........................................................................................................ 173
8.7.2 HP1 - 120V / 60 Hz ........................................................................................................ 174
8.7.3 HP3 - 400V / 50 Hz ......................................................................................................... 174
8.7.4 HP3 - 120V / 60 Hz ......................................................................................................... 174
8.7.5 DVS - 400V / 50 Hz ......................................................................................................... 175
8.7.6 DVS - 120V 240V / 60 Hz ............................................................................................. . 176
8.8 Resistor & inductance of the generator coil .............................................................. 176
8.9 Voltage values stator coil ............................................................................................ 177
8.10 Diameter of conduits .................................................................................................... 177
9 Impellerfilter ............................................................................................................... 179
9.1 General .......................................................................................................................... 180
9.2 How it works ................................................................................................................. 180
9.3 Cleaning and replacement of the impellerfilter ......................................................... 180
9.4 Spare part kit ................................................................................................................ 184
9.5 Dimensions ................................................................................................................... 185
Generator Control Panel P6+ ............................................................................................ 187
Current revision status P6+ manual................................................................................. 188
10 Safety Instructions Generator Control P6+............................................................. 189
10.1 Personal requirements ................................................................................................ 189
10.2 Safety instructions for this chapter ............................................................................ 189
11 General operation...................................................................................................... 191
11.1 Panel Generator Control .............................................................................................. 191
11.2 Rear view 12V-version ................................................................................................. 192
11.3 Rear view 24V-version ................................................................................................. 193
11.4 Installation of the remote control panel ..................................................................... 194
11.4.1 Placement. ...................................................................................................................... 194
11.4.2 Terminal connections ...................................................................................................... 194
11.4.3 Function of the jumpers ................................................................................................... 195
11.4.4 Configuration and adjustment ......................................................................................... 197
11.4.4.1 Configuration and setting sheet KE01..................................................................................... 197
11.4.4.2 Configuration and setting sheet KE02..................................................................................... 198
11.4.4.3 Configuration and setting sheet KE03..................................................................................... 199
11.4.4.4 Configuration and setting sheet KE04..................................................................................... 200
11.5 Starting preparation / Checks (daily) .......................................................................... 201
11.5.1 Marine version ................................................................................................................. 201

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11.5.2 Vehicle version ................................................................................................................ 201
11.6 Starting and stopping the generators ........................................................................202
11.6.1 Starting the generator ...................................................................................................... 202
11.6.2 Stopping the generator .................................................................................................... 203
11.7 Automatic adapter - optional .......................................................................................204
11.7.1 Function: ..........................................................................................................................204
11.7.2 The mechanism entrance: ............................................................................................... 204
11.7.3 Terminal connections ...................................................................................................... 206
11.8 Master-Slave adapter - optional ..................................................................................207
11.8.1 Fischer Panda Art. No. 21.02.02.015H 12V-version ..............................................207
11.8.2 Fischer Panda Art. No. 21.02.02.01H 24V-version ................................................ 207
11.8.3 Terminal Connections: ..................................................................................................... 208
11.8.4 Fuse: ................................................................................................................................208
11.8.5 Terminal connections ...................................................................................................... 208
11.8.5.1 Terminal X2 ( IN/OUT from view Master-Opearating-Panel).................................................. 208
11.8.5.2 Terminal X3 ............................................................................................................................ 209
11.8.6 Configuration and adjustment ..........................................................................................210
11.8.6.1 Configuration and setting sheet KE05.................................................................................... 210
11.8.6.2 Configuration and setting sheet KE06.................................................................................... 211
12 Measurements ............................................................................................................213
12.1 Hole pattern ................................................................................................................... 213

General References and Regulations
22.3.11 General.R01.1 - Kapitel/Chapter 1: General References and Regulations Seite/Page 9
1. General References and Regulations
Fischer Panda
FISCHER GENERATORS have been manufactured since 1978 and are a well-known brand for first class diesel
generators with especially effective sound-insulation. Fischer has been one of the leading manufacturers for marine
generators in respect of quality and know-how during this period. FISCHER, as the worldwide manufacturer of
modern marine diesel generators, developed the Sailor-Silent series for example and produced a GFK sound-insu-
lated capsule as early as 1979 and the basis for new generator technology.
The companies Fischer and Icemaster amalgamated under the direction of Icemaster in 1988, in order to concen-
trate on the development of new products. Production was moved to Paderborn.The amalgamation of the two quali-
fied companies led to the development of a complete new programme within a short space of time. The generators
developed at that time set new technological standards worldwide.
The generators became more efficient and powerful than other generators in the same nominal performance range,
because of the improved cooling. Panda generator demonstrated its superiority in several tests by renowned institu-
tes and magazines during the past years. The patented VCS (voltage Control System) means it can meet all
demands including motor speed. The start-booster (ASB) means Panda generators meet the highest demands in
respect of voltage stability and starting values.
A water-cooled Fischer Panda generator, with the same drive motor, produces 15 % more effective output than the
majority of conventional generators. This superiority in efficiency also ensures a fuel saving to the same extent.
The Fischer Panda generators are currently manufactured in the performance range from 2 to 200 kW in various
versions. Fast running motors are preferred for performances up to approx. 30 kW (nominal speed 3000 resp. 3600
rpm). The heavier slow runners are preferred for the higher range. The fast running generators have proved them-
selves many times for many uses, that they meet the demands in quality of yachts and vehicles, and offer space and
weight saving of 50 % compared to slow running generators.
In addition to the Panda series, Fischer Panda also supply the super compact high-tech sound-insulated battery
charging generators from the DC/AC Panda AGT series, which is a very interesting solution for the production of
mobile power.
The HTG-alternators ensure that a charging rate of 280 amps is achieved that was scarcely thought possible for this
compact construction. This alternator replaces a separate shipboard generators (constant 230 volts AC with up to
3.500 W from the main machine)
Icemaster GmbH Fischer Marine
Generators Conclusion Fischer - Icemaster GmbH 100 % water cooled Panda generators Panda Vehicle Generators
since
1977
since
1978
since
1988
since
1988
since
1988

General References and Regulations
Seite/Page 10 General.R01.1 - Kapitel/Chapter 1: General References and Regulations 22.3.11
1.1 Safety first symbols
These symbols are used throughout this manual and on labels on the machine itself to warn of the possibility of per-
sonal injury. Read these instructions carefully. It is essential that you read the instructions and safety regulations
before you attempt to assemble or use unit.
Warning!: Toxic elementsThis danger symbol refers to toxic danger and draws atten-
tion to special warnings, instructions or procedures which, if
not strictly observed, may result in severe personal injury or
loss of life.
Attention!: Important AdviceThis warning symbol draws attention to special warnings,
instructions or procedures which, if not strictly observed, may
result in damage or destruction of equipment
Warning!: Danger of fireThis warning symbol draws attention to special warnings,
instructions or procedures which, if not strictly observed, may
result in damage or destruction of equipment
Prohibitation!: No SmokingDo not smoke in that area / do not smoke during the descri-
bes works
Prohibitation: Fire and open flames prohibitedFires and open light are ignition sources, which must be avo-
ided.
Prohibitation: Turn on / start operation prohibitedDo not turn on or start operation. People are working at the
generator and/or electrical system

General References and Regulations
22.3.11 General.R01.1 - Kapitel/Chapter 1: General References and Regulations Seite/Page 11
Proscription!: Do not touchBerühren der entsprechenden Teile und Anlagen verboten
Warning!: Automatic start.Generator can be started by an external signal
Warning!: High voltage / danger by electricity -
Danger for life
These symbols refer to electrical danger and points to special
warnings, instructions and advices, which must be noticed.
Otherwise an electrical shock with personal injury or death
can be the consequence.
Warning!: Danger for life and/or equipmentGeneral Warning
Warning!: Harmful if accumulateSubstances can be harmful or lead to death, if accumulated
or swallowed
Warning!: Electric shockWarning of live parts, which can cause electrical impacts
during contact. Special danger for persons with heart pro-
blems and/or pace makers.
Warning!: Rotating partsDanger of injury by drawing into the machine. Injury by crus-
hes and eventually the separation of extremities. Danger of
drawing during contact with extremities, loose clothes, scarf,
ties etc.

General References and Regulations
Seite/Page 12 General.R01.1 - Kapitel/Chapter 1: General References and Regulations 22.3.11
Warning!: Risk of explosionWarning of materials, which can lead to explosions under
certain conditions - e.g. heat or ignition sources
Warning!: Hot surfaceSurfaces and substances may be hot. Danger of burn / scal-
ding
Warning!: Danger carrosive material - contermi-
nation of persons possible
Warning of materials, which cause corrosive damage during
contact. These materials can work contaminating when
entering into the body.
Warning!: System can be under pressure!When opening the system the pressure can suddenly escape
and drag along liquids. Danger of injury by parts flying
around, danger of burn by liquids and gases.

General References and Regulations
22.3.11 General.R01.1 - Kapitel/Chapter 1: General References and Regulations Seite/Page 13
Warning!: Hearing damage
Warning!: Magnetic field
Warning!: High pressure
Instruction!: Wear personal protective equip-
ment (PPE)
Protective clothing is close fitting, with low resistance to tea-
ring, with narrow sleeves and without protruding parts. It
mainly provides protection against being entangled by
moving machine parts.
Instruction!: Wear personal protective equip-
ment (PPE)
Wear ear defenders to protect the ears against hearing
damage.
Instruction!: Wear personal protective equip-
ment (PPE)
Wear safety glasses to protect the eyes against parts flying
around or squirts of fluids. Optical eyeglasses are not repla-
cement for appropriate eye protectors.
Instruction!: Wear personal protective equip-
ment (PPE)
Wearing protective gloves protects the hands against friction,
graze, punctures or deep cuts as well as contact with hot sur-
faces.

General References and Regulations
Seite/Page 14 General.R01.1 - Kapitel/Chapter 1: General References and Regulations 22.3.11
Instruction!: Read the manual instructionsRead and consider the regulations, safety instructions and
installation guidelines of manual, in order to avoid dangers
and accidents. You protect yourself and the generator.
Instruction!: Environmental protectionEnvironmental protection is the protection of our habitat. For
you and your children

General References and Regulations
22.3.11 General.R01.1 - Kapitel/Chapter 1: General References and Regulations Seite/Page 15
1.2 Tools
This symbols are used throughout this manual to show which tool must be used at maintenance or installation.
Spanners
SW X = required size X mm
Hook wrench for oil filter
Screw driver, for slotted head screws and for recessed head screws
Multimeter, multimeter with capacitor measuring
Socket wrench set
Hexagon wrench keys
X

General References and Regulations
Seite/Page 16 General.R01.1 - Kapitel/Chapter 1: General References and Regulations 22.3.11
Current clamp (DC for synchron generators; AC for asynchron generators)
Torque wrench

General References and Regulations
22.3.11 General.R01.1 - Kapitel/Chapter 1: General References and Regulations Seite/Page 17
1.3 Manufacturer declaration in accordance with the machine guideline 98/
37/EG
Manufacturer declaration in accordance with the machine guideline 98/37/EG
The generator has been developed in such a way, that all assembly groups correspond to the CE guidelines. If
machine guideline 98/37/EG is applied, then it is forbidden to start the generator, until it has been ascertained that
the system into which the generator is to be integrated, also corresponds to the machine guideline regulation 98/37/
EG. This includes the exhaust system, cooling system and electrical installation.
The evaluation of "protection against contact" must be carried out when installed, in conjunction with the respective
system. This includes correct electrical connections, a safe ground wire connection, foreign body and humidity pro-
tection, protection against humidity due to excessive condensation, as well as overheating through appropriate and
inappropriate use in its installed state. The responsibility lies with those who undertake installation of the generator in
the final system.
1.4 Customer registration and guarantee
Use the advantages of the customer registration:
• Thus you receive to extended product informations, which are sometimes safety-relevant
• you receive, if necessarily free Upgrades
Far advantages:
By your full information Fischer Panda technicians can give you fast assistance, since 90% of the disturbances
result from errors in the periphery.
Problems due to errors in the installation can be recognized in the apron.
1.4.1 Technical Support
Technical Support per Internet: [e-mail]
1.4.2 Attention, important directions regarding operation!
1. The installation certificate must be completed when taken into use, and certified by a signature.
2. The installation certificate must be despatched within two weeks of use to Fischer Panda.
3. The official guaranty confirmation will be completed by Fischer Panda after receipt and sent to the customer.
4. A guaranty must be shown to make any claims.
Claims against the guaranty will not be accepted of the above said instructions are not, or only partially, carried out.

General References and Regulations
Seite/Page 18 General.R01.1 - Kapitel/Chapter 1: General References and Regulations 22.3.11
1.5 Safety instructions - Safety first!
1.5.1 Safe operation
Careful operation is your best assurance against an accident. Read and understand this manual
carefully before operating the engine. All operators, no matter how much experience they may
have, should read this and other related manuals befor operating the generator or any equipment
attached to it. It is the owner´s obnligation to provide all operators with this information and instruct
them on safe operation.
1.5.2 Observe safety instructions
Read and understand carefully this manual and „Labels at the engine“ before attempting to start and operate the
generator. Learn how to operate and work safely. Know how your equipment and its limitations. Always keep the
generator in good condition.
1.5.3 Wear personal protective equipment (PPE)
Do not wear loose, torn or bulky clothing around the maschine that may catch on working controls
and prejections or into fans, pulleys ond other moving parts causing personal injury.
Use additional safety items-PPE, e.g. safety protection, safety googles, gloves , etc.
Do not operate the generator or any equipment attached to it while under the influence of alcohol,
medication, or other drugs, or while fatigued.
Do not wear radio or music headphones while operating the generator.
1.5.4 Cleanness protect
Keep the engine and the surrounding clean.
Ensure that the generator is stopped before cleaning. Keep the generator clean and free of accu-
mulated dirt, grease and trash to avoid fire. Store flammable liquids in proper containers and cabi-
nets away from sparks and heat. Check for leak immidiately and repair if necessary.

General References and Regulations
22.3.11 General.R01.1 - Kapitel/Chapter 1: General References and Regulations Seite/Page 19
1.5.5 Safe handling of fuel and lubricants - Keep away from fire
Keep away open fire from fuels and lubricants.
Always stop the generator before refueling and/or lubrivating and protect against unintentional
starting.
Do not smoke or allow flames or sparks in your work area. Fuel is extremely flammable and explo-
sive under certain conditions.
Refuel at a well ventilated and open place. When fuel and/or lubrication are spilled, refuel after
letting the generator cool down.
Do not mix gasoline or alkohol with diesel fuel. The mixture can couse a fire or severe generator
damage.
Do not use unapproved containers e.g. buckets, bottles, jars. Use approved fuel starrage contai-
ners and dispensers.
1.5.6 Exhaust gases and fire prevention
Generator exhaust fumes can be very harmful af allowed to accumulated. Be sure to run the
engine in a well ventilated location and where there are no people or livestock near the engine.
Check the Generator and all pipes and hoses regularly of leaks and repair immediately if neces-
sary.
The exhaust gas and the engine can be very hot during operation and afterwards. To prevent a
fire, do not expose dry gras, moved gras, or any other combustible material to exhaust gas or
the hot generator surface.
To prevent a fire, do not short electrical cables. Check regularly all electrical cables and wires.
Uncoated wires and loose connections can cause electrical shock, electrical short circuit and fire.
The generator should be integrated in the local fire protecting system.
Exhaust gases of diesel engines and some components are carcinogen and can cause deformati-
ons and other gene effects.
CALIFORNIA
Proposition 65 Warning
Diesel engine exhaust and some of its constituents are known to the State
of California to cause cancer, birth defects, and other reproductive harm.

General References and Regulations
Seite/Page 20 General.R01.1 - Kapitel/Chapter 1: General References and Regulations 22.3.11
1.5.7 Cautions against burns and battery explosion
To avoid burns, be cautious of hot components, e.g. muffler, muffler cover, radiator, hoses,
engine body, coolants, engine oil, ect. during operation and after the engine has been shut down.
The Coolant system can be under pressure, Open the coolant system only, when the generator
is colled down. Wear „Personal Protective Equipment„.
Be shure that the coolant system is closed and all hose clamps are tightend before operating the
generator.
The battery (Starter battery and AGT battery bank) presents an explosive hazard. When the bat-
tery is being charged, hydrogen and oxigen gasses are extremly explosive.
Do not use or charge a battery if its fluid level is below the lower mark. Otherwise, the component
parts may deteriorate earlier than expected, which may shorten the the service life or cause an
explosion. Immediatly, add distilled water until the fluid level is between the lower and the upper
marks.
Keep sparks and open flames away from the battery, especially during charging. Do not strike a
match near the battery.
Do not check the battery charge by placing a metal object across the terminals (danger of short
circuit, battery damage and high danger of explosion). Use a Voltmeter or a hydrometer.
Do not charge a frozen battery. There is a riosk of explosion. When frozen, warm the battery up to
at least 16°C.(61°F).
1.5.8 Keep hands away from rotating parts
Operate the generator with closed sound cover capsul only.
Be shure to stop the generator befor checking or adjusting the belt tension.
Keep your hands and body away from rotating parts, such as the cooing fan, V-Belt, fan drive
belt, ra´w water pump drive belt, pulley or Flywheel.
Do not operate the generator without safety guards. Install safety guards securly before opera-
tion.
1.5.9 Anti-Freeze and disposal of fluids
Anti-freeze contains poison. Wear rubber gloves to avoid personal injury. In case of contact with
skin, whash it off immideately. Do not mix different types of Anti-freeze. The mixture can produce
chemical reactioncausing harmful substances. Use approved or genuine Fischer Panda Anti-
freeze.
Protect the environment. When draining fluids from the generator, place a siutable container
underneath the generator body. Consider the relevant enviromental protection regulations when
disposing of oil, fuel, coolant, breakfluid, filters and batteries. Do not poor waste onto the ground,
down a drain, or into any water source. Conducting safety checks and maintenance