Fisher & Paykel DCS 30 BGC User manual

PROFESSIONAL GRILL
30 BGC & BH1 models
LE GRIL PROFESSIONNEL
Modèles 30po BGC et BH1
INSTALLATION GUIDE / USER GUIDE
GUIDE D’INSTALLATION / GUIDE D’UTILISATION
US CA

1
Thank you for selecting this DCS Professional “BGC” Series Grill. Because of this appliance’s unique features we
have developed this manual. It contains valuable information on how to properly install, operate and maintain
your new appliance for years of safe and enjoyable cooking.
To help serve you better, please fill out and submit your Product Registration by visiting our website at www.
dcsappliances.com and selecting “Customer Care” on the home page and then select “Product
Registration”. In addition, keep this guide handy, as it will help answer questions that may arise as you use your
new appliance.
For your convenience, product questions can be answered by a DCS Customer Care Representative at
1-888-936-7872, or email: [email protected].
NOTE: Inspect the product to verify that there is no shipping damage. If any damage is detected, call the shipper
and initiate a damage claim. DCS by Fisher & Paykel is not responsible for shipping damage.
DO NOT discard any packing material (box, pallet, straps) until the unit has been inspected.
WARNING!
Do not try lighting this appliance without reading the “Lighting Instructions” section of this manual.
Improper installation, adjustment, alteration, service or maintenance can cause property damage,
injury or death. Read the installation, operating and maintenance instructions thoroughly before use,
installing or servicing this equipment. This outdoor cooking gas appliance is not intended to be in-
stalled in or on recreational vehicles , boats or in a non-ventilated room. For outdoor use only.
WARNING
1 . Do Not store or use gasoline or any other flammable vapors and liquids in the vicinity of this
or any other appliance.
2. An LP cylinder not connected for use shall not be stored in the vicinity of this or any other
appliance.
DANGER
If you smell gas:
1 . Shut off gas to the appliance.
2. Extinguish any open flames.
3. Open lid.
4. If odor continues, keep away from the appliance and immediately call your gas supplier or
your fire department.
PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE.
A MESSAGE TO OUR CUSTOMERS
NOTE: Please write the Model, Code, and Serial Numbers on this page for reference (can be found on the inside,
right side panel behind the drip pan handle. See page 23.)
MODEL NUMBER CODE SERIAL NUMBER
EN

2
SAFETY PRACTICES & PRECAUTIONS 3-5
GRILL MODELS 6
INSTALLATION
Locating Grill / Built-in Clearances 7-9
Built-in Construction Details 10-11
Gas Hook-up 12-15
Leak Testing 16
Burner Adjustment 17
Radiant Assembly 18
Installer Checklist 19
USING THE GRILL
Lighting Instructions 20
Grilling 21-22
USING THE ROTISSERIE
SOME MODELS ONLY 2326
CARE & MAINTENANCE 2728
TROUBLESHOOTING 29
SERVICE 30
CONTENTS

3
IMPORTANT SAFETY NOTICE!
Certain Liquid Propane dealers may fill liquid propane cylinders for use in the grill beyond cylinder filling capacity.
This “Overfilling” may create a dangerous condition.
“Overfilled” tanks can build up excess pressure. As a safety device, the tank pressure relief valve will vent
propane gas vapor to relieve this excess pressure. This vapor is combustible and therefore can be ignited.
Toreduce this danger, you should take the following safety precautions:
1. When you have your tank filled, be sure you tell the supplier to fill it to no more than 3/4 (75%) of its total
capacity.
2 . If you own or use a spare tank, or have a disconnected tank, you should NEVER store
it near or under the grill/cart unit or heat box, or near any other ignition or heat
source. A metallic sticker with this warning is provided with the grill to remind you,
your family and all others who may use your grill of these safety
precautions. Install this sticker close to your barbeque grill.
3. Do not store a full tank in direct sunlight.
WARNING!
Do not try lighting this appliance without reading the “LIGHTING INSTRUCTIONS”
section of this manual. This grill is for outdoor use only.
WARNING!
Push and hold the igniter button, turn the selected burner knob to “SEAR”.
If burner does not light in 4 to 5 seconds turn knob “OFF” and wait 5 minutes before
trying again for any accumulated gas to dissipate.
WARNING: IMPORTANT!
Before each use, inspect the gas supply piping
or hose prior to turning the gas “on”. If there is
evidence of cuts, wear, or abrasion, it must be
replaced prior to use.
Never leave the appliance unattended during use.
n Begin by insuring proper installation and servic-
ing. Follow the installation instructions within
this manual. Have your grill installed by a quali-
fied installer. Have the installer show you where
the gas supply shut-off valve is located so that
you know where and how to shut off the gas to
the grill. If you smell gas, your installer has not
done a proper job of checking for leaks. If the
connections are not perfectly sealed, you can have a small leak and therefore a faint gas smell. Finding a leak is
not a “do-it-yourself ” procedure. Some leaks can only be found with the burner control in the “ON” position and
this must be done by a qualified technician.
n Children should not be left alone or unattended in an area where the grill is being used. Never allow them to sit,
stand or play on or around the grill at any time. When in use, portions of the grill get hot enough to cause severe
burns.
n Do not store items of interest to children around or below the grill, in the cart or masonry enclosure. Never allow
children to crawl inside a cart or enclosure.
n Never attach or disconnect an LP cylinder, or move or alter gas fittings when the grill is in operation or is hot.
n Clean and perform general maintenance on the grill twice a year. Watch for corrosion, cracks, or insect activity.
Check the regulator, hoses, burner ports, air shutter, and venturi/valve section carefully. Always turn off gas at
the source (tank or supply line) prior to inspecting parts.
n After a period of storage or non-use (such as over the winter), the gas grill should be checked for gas leaks, dete-
rioration, proper assembly, and burner obstructions before using.
SAFETY PRACTICES & PRECAUTIONS
• Always follow lighting instructions.
• Lid must be opened before lighting
the grill.
• Check for gas leaks before lighting.
• Never lean over an open grill when
lighting. Serious burns may result.
• Hot surfaces surrounding grill
grates could cause serious burns.
• Always leave at least 18" clearance
to combustibles around the grill.
• Never store a spare LP cylinder
under or near this unit.
• Never ll the tank beyond 3/4 full. A
re causing death or serious injury
may occur.
18”
WARNING
STICKER
EN

4
For personal safety, wear proper apparel. Loose fitting garments or sleeves should never be worn while using
this appliance. Some synthetic fabrics are highly flammable and should not be worn while cooking. Only certain
types of glass, heat-proof glass ceramic, earthenware, or other glazed utensils are suitable for grill use. Use of
these types of materials may break with sudden temperature changes. Use only on low or medium heat settings
according to the manufacturer’s directions.
WARNING!
Spiders and insects can nest in the grill burners, causing the gas not to flow through the burner. The gas will flow
from the front of the burner into the control panel. This is a very dangerous condition which can cause a fire to occur
behind the valve panel, thereby damaging the grill components and making it unsafe to operate.
WARNING!
Keep the area surrounding the grill free from combustible materials, trash, or combustible fluids and vapors such as
gasoline or charcoal lighter fluid. Do not obstruct the flow of combustion and ventilation air.
WARNING!
Never use the grill in windy conditions. If located in a consistently windy area (oceanfront, mountaintop, etc.) a wind
break will be required. Always adhere to the specified clearances as defined in the “INSTALLATION” section of this
manual.
When using the side burners always use flat bottomed pans which are large enough to cover the side burner.
Adjust the flame so that it heats only the bottom of the pan to avoid ignition of clothing. Position handles inward
PREFERRED
AIR FLOW
GRILL EXHAUST
EXHAUST
FLAME
BURNER
Wind hitting the grill
while in use,
especially winds
blowing into or across
this hood gap, can
cause poor
performance and in
some cases can cause
the control panel and
knobs to get
dangerously hot.
WIND
GRILL PLACEMENT
n Never let clothing, pot holders or other flammable materials come in contact with or get too close to any grate,
burner or hot surface until it has cooled. Fabric may ignite and result in personal injury.
n Do not heat unopened food containers as a build-up of pressure may cause the container to burst.
n Always use a covered hand when opening the grill lid and only do so slowly to allow heat and steam to escape.
n Never lean over an open grill. When lighting a burner, always pay close attention to what you are doing. Be certain
you are pushing the control knob when you attempt to light the grill.
n After lighting burners, make sure burners are operating normally (see page 21).
n When using the grill, do not touch the grill burner, grate or immediate surrounding area as these areas become
extremely hot and could cause burns.
n Grease is flammable. Never operate the grill without a grease tray. Let hot grease cool before attempting to
handle it. Avoid letting grease deposits collect in the drip pan. Clean often.
n Do not use aluminum foil to line drip pans, grill grates or radiants. This can severely upset combustion air flow or
trap excessive heat in the control area. The result of this can be melted knobs or damaged ignition components.
n Do not operate with a damaged cord or plug or after the appliance malfunctions or has been damaged in any man-
ner. Contact the manufacturer for repair.
n Do not let the rotisserie motor cord hang over the edge of a table or touch hot surfaces.
n Do not use an outdoor cooking appliance for purposes other than intended.
SAFETY PRACTICES & PRECAUTIONS
FLAME LIFT
WIND
WIND
PRIMARY
INTAKE
AIR FLOW
If wind is an
issue, a wind
screen should
be added. The
wind screen
should be
higher than
the top of the
opening in the
back of the
grill, with a
minimum
clearance of 3"
(7,6cm) (for
non-combusti-
bles) or 18"
(45,7cm) (for
combustibles)
from the back
WIND SCREEN
WIND
15”min.
(38,1cm)
EXHAUST VENT FLOW
3”
(7,6 cm) min.
for non-
combustibles
18”(45,7cm)
min.
for combustibles

5
away from open edges of the unit to avoid burns associated with unintentional spillovers. Hold the handle of the
pan to prevent movement of it when turning or stirring food. For proper lighting and performance of the burners
keep the ports clean. It is necessary to clean periodically for optimum performance.
Clean the grill with caution. Avoid steam burns; do not use a wet sponge or cloth to clean the grill while it is hot.
Some cleaners produce noxious fumes or can ignite if applied to a hot surface.
Be sure all grill controls are turned off and the grill is cool before using any type of aerosol cleaner on or around
the grill. The chemical that produces the spraying action could, in the presence of heat, ignite or cause metal
parts to corrode.
Do not use the grill for cooking excessively fatty meats or products which promote flare-ups.
Never grill without the drip pan and grease tray in place and pushed all the way to the back of the grill.
Without it hot grease could leak downward and produce a fire or explosion hazard.
Do not operate the grill under unprotected combustible construction. Use only in well ventilated areas. Donot
use in buildings, garages, sheds, breezeway, covered structure or other such enclosed areas. This unit is for
outdoor use only.
If a cart unit is stored indoors, ensure that it is cool, fold the side shelf down, then push, never pull, the grill and
never push or pull on the side shelves. If LP, the cylinder must be unhooked and the LP cylinder stored outside in a
well ventilated area, out of reach of children.
Never use the grill in a windy area.
Do not locate, store or operate the grill on an inclined plane. Make sure you lock the castor wheels before
operating the grill.
Do not use charcoal or lighter fluid in the grill.
Keep any electrical supply cord, or the rotisserie motor cord away from the heated areas of the grill and water
(pools, fountains, puddles).
Never use a dented or rusty LP tank. Keep the ventilation openings of the cylinder enclosure free and clear
fromdebris.
Use only dry potholders; moist or damp potholders on hot surfaces may cause burns from steam. Do not use a
towel or bulky cloth in place of potholders. Do not let potholders touch hot portions of the grill or burner grate.
Have an ABC rated Fire Extinguisher accessible – never attempt to extinguish a grease fire with water or other liquids.
To avoid burns when cooking, use long handled BBQ tools.
Do not move the appliance during its use.
This unit is for outdoor use only! Do not operate in enclosed areas. This could result in carbon monoxide build-up
which would result in injury or death.
When using the grill, be sure that all parts of the unit are firmly in place and that the grill is stable (can’t be tipped over).
To reduce the risk of flare-ups, adjust the controls to lower the temperature
CALIFORNIA PROPOSITION 65-WARNING: The Burning of gas cooking fuel generates some by-products which
are on the list of substances which are known by the State of California to cause cancer or reproductive harm.
California law requires businesses to warn customers of potential exposure to such substances. To minimize
exposure to these substances, always operate this unit according to the manual, ensuring you provide good
ventilation when cooking with gas.
This outdoor cooking gas appliance is not intended to be installed in or on recreational vehicles, trailers and/or
boats.
Note:
This product must be installed by a licensed plumber or gas fitter when installed within the Commonwealth of Massachusetts.
SAFETY PRACTICES & PRECAUTIONS
EN

6
BH130R
BGC30BQ
GRILL MODELS

7
INSTALLATION
LOCATING GRILL/BUILTIN CLEARANCES
LOCATION:
When determining a suitable location take into account concerns such as exposure to wind, proximity to traffic
paths and keeping any gas or electrical supply lines as short as possible and away from heat sources. Locate the
grill only in a well ventilated area. Do not build the grill under overhead unprotected combustible construction.
Never locate the grill in a building, garage, breezeway, shed or other such enclosed areas. During heavy use, the
grill will produce a lot of heat and smoke. Ensure there is adequate area for it to dissipate.
If locating the grill in a windy area, try to locate the grill so the prevailing wind will blow air at the front of the
grill as shown in Fig. 01. This will assist the grill in venting hot air thru the back of the grill. In addition, this will
help keep any smoke from blowing at someone who is cooking on the grill. If you have to locate the grill in a
windy area where the prevailing wind is at the rear of the grill, a windbreak must be installed. The windbreak
should be made such that it will block wind from entering the exhaust vent in the rear of the unit as shown in Fig.
01. Location of the windbreak relative to rear of the grill must adhere to the clearances specified for combustible
or non-combustible construction as defined in these instructions. Refer to following pages.
As high-performance gas appliance, your grill requires significant amounts of air to support the combustion
process. Your grill is designed to take air in through the valve panel area, and send the exhaust products out
through the exhaust gap at the rear of the hood. Using your grill in windy conditions can disrupt the proper flow
of air though your grill, leading to reduced performance, or in certain severe cases, causing heat buildup in the
valve panel area. This can lead to problems such as having the knobs melt, or burn hazards when the valve panel
surfaces become too hot to touch.
During high wind conditions, it is best if you don’t use your grill. If you live in an area that is subject to frequent
high winds, or a steady directional wind, then the installation of a suitable windbreak may be advised. If you have
a grilling cart, it is best to position the unit so the prevailing wind blows into the valve panel, thus supporting the
proper airflow. Winds hitting the back of the grill directly are the most likely to cause problems, although wind
blowing along the exhaust gap in the rear can also be problematic.
Please note that damage to your grill resulting from use in windy conditions, such as melted knobs or igniter
wires, or valve panel discoloration from heat build-up, are excluded from warranty coverage.
Important!
Gas fittings, regulator, and installer supplied shut-off valves must be easily accessible.
PREFERRED
AIR FLOW
GRILL EXHAUST
EXHAUST
FLAME
BURNER
Wind hitting the grill
while in use,
especially winds
blowing into or across
this hood gap, can
cause poor
performance and in
some cases can cause
the control panel and
knobs to get
dangerously hot.
WIND
GRILL PLACEMENT
FLAME LIFT
FIG. 01
BH1-30R model illustrated
WIND
WIND
PRIMARY
INTAKE
AIR FLOW
If wind is an
issue, a wind
screen should
be added. The
wind screen
should be
higher than
the top of the
opening in the
back of the
grill, with a
minimum
clearance of 3"
(7,6cm) (for
non-combusti-
bles) or 18"
(45,7cm) (for
combustibles)
from the back
WIND SCREEN
WIND
15”min.
(38,1cm)
EXHAUST VENT FLOW
3”
(7,6 cm) min.
for non-
combustibles
18”(45,7cm)
min.
for combustibles
EN

8
(7,6cm)
(7,6cm)
(61,6cm)
(5,5cm)
2-3/16” 22-5/16”
(56,7cm)
(64,77cm)
(26,67cm)
(25,4cm)
26-5/8”
(67,6cm)
/ 99,06cm
FIG. 02
INSTALLATION
LOCATING GRILL/BUILTIN CLEARANCES
(BH1-30R illustrated)
Clearances to Non-Combustible Construction*
Clearances to Combustible Construction**:
Minimum of 18” /45,7cm from the sides and rear of grill must be maintained to adjacent vertical combustible con-
struction, above the counter top level. You should take in account that there is a large volume of heat, and smoke
will exhaust from the rear of the grill. This may discolor or damage unprotected areas (Fig. 03). Do not install
under unprotected combustible construction without using a fire safe ventilation system.
A 18” /45,7cm minimum clearance must be maintained under the counter top to combustible construction.
Theclearance can be modified by a use of an insulated jacket.
Clearances to Non-Combustible Construction*:
A minimum of 3” / 7,6cm clearance from the back of the grill to non-combustible construction is required for the
purpose of allowing the lid to open fully. It is desirable to allow at least 6” / 15,2cm rear and side clearance to
non-combustible construction above the cooking surface for counter space. If you’ll be using the rotisserie option
(BGC30-BQR models only), the space is essential for motor and skewer clearance. The grill can be placed directly
adjacent to non-combustible construction below the cooking surface. (Fig. 02).
WARNING!
Failure to maintain required clearances creates a fire hazard that may result in property damage or serious personal
injury.
WARNING!
The BGC/BH1 Grills are designed to function in an open area. Recommended minimum clearances should be main-
tained to all surfaces (combustible and noncombustible) for optimum performance. Noncombustible material within
the minimum clearance area could result in discoloration or deterioration.
WARNING!
If a noncombustible material such as stucco is covering a combustible material such as wood, the minimum clear-
ance distance needs to be held to the wood. The presence of a noncombustible material inside the clearance zone
does not eliminate the minimum clearance zone to combustible material.
* DEFINITION OF NONCOMBUSTIBLE MATERIAL - Material which is not capable of being ignited and burned, such as
materials consisting entirely of, or a combination of, steel, iron, brick tile, concrete, slate, and plaster.

9
INSTALLATION
LOCATING GRILL/BUILTIN CLEARANCES ALL MODELS
Important!
It is recommended that a minimum of two 12 1/4x12 1/4” (311 x 311mm) vents be provided in order to safely dis-
sipate unburned gas vapors in the event of a gas supply leak. These are to be located on each side of the enclosure
and within 5” (127mm) of the top.
WARNING!
Note specific built-in enclosure ventilation requirements. See text and Fig. 04.
GENERAL
The grill is designed for easy placement into built-in masonry enclosures. For non-combustible applications the
grill drops into the opening shown in Fig. 04 and hangs from its side flanges. A deck is not required to support
it from the bottom. When using the insulated jacket in a combustible enclosure application, see the bottom of
Fig.04. The insulation jacket assembly must be supported from the bottom by a ledge on each side and back or a
solid deck.
A carpenter’s “spirit level” should be used to assure that the unit is level both front-to-back and side-to-side. If it
is not level, burner combustion may be erratic or the unit may not function efficiently for grease flow. If the floor
is uneven or has a decided slope, re-leveling may be required after each moving of a freestanding unit.
INSULATED JACKET:
WARNING!
Installing this product into a combustible enclosure without an insulated jacket could result in fire, property damage
and personal injury.
If the grill is to be placed into a combustible enclosure, an approved insulated jacket is necessary. Insulated jackets
are available from your dealer. Use only the DCS insulated jacket which has specifically been designed and tested
for this purpose. Review the detail drawing shown (Fig. 04) and take into account the provisions shown for gas line
hook-up clearance in the right rear corner. It is required that ventilation holes are provided in the enclosure to
eliminate the potential build-up of gas in the event of a gas leak. The supporting ledges or deck must be level and
flat and strong enough to support the grill and insulated jacket. The counter should also be level.
** DEFINITION OF COMBUSTIBLE MATERIAL - Any materials of a building structure or decorative structure made
ofwood, compressed paper, plant fibers, vinyl/plastic or other materials that are capable of transferring heat
orbeing ignited and burned. Such material shall be considered combustible even though flame-proofed,
fire-retardant treated or surface-painted, or plastered.
rotisserie
motor
24-1/4"
10-1/2"
26-5/8"
(67,6cm)
grill
exhaust Maintain18"
(45,7cm) min.
from combustible
construction
10 "
25-1/2"(64,77cm)
22-5/16" (56,7cm)
2-3/16"
(5,5cm)
Bottom of
support ange
18"
(45,7cm)
min.
18"
(45,7cm)
min.
(25,4cm)
(26,67cm)
30"(76,2cm)
(61,6cm)
FIG. 03 (BH1-30R illustrated)
Clearances to Combustible Construction**
EN

10
INSULATED JACKET
Size Part No.
30 70859
grill
exhaust
7,6 cm (3") (to non-combustible
construction / minimum lid
clearance)
45,7 cm (18") (to combustible
construction)
25,4 cm (10")
56,7 cm (22-3/16")
64,77 cm (25 1/2")
2,5 cm (1")
5,5 cm=
(2-3/16")
34,93 cm
(13 3/4")
Standard layout for non-combustible enclosure:
Bottom of
support flange
Layout for insulated jacket only - combustible enclosure:
WARNING!
If installing the grill into a
non-combustible enclosure,
all combustible construction
must still be outside the 18
inch / 45,7cm clearance
zone. If your island is made
of stucco over the top of
wooden studs, the wood can
not be inside the 18 inch
clearance zone to
combustible, even though
the stucco is what is
touching the grill area.
72,39 cm (281/2")
9,5cm (3 3/4" min.) (For Lid Clearance)
57,79 cm (22 3/4")
NOTE: BGB models, if using a backguard
apron or rear wall, locate electrical service
on the right hand side for rotisserie motor
10x10 cm (4 x 4")
opening for gas
supply line
46,99 cm
(18 1/2")
71,12 cm (28")
opening for access
doors/drawers
(see Fig. 05 and 06 for
ordering information)
opening for access
doors/drawers
(see Fig. 05 and 06 for
ordering information)
NOTE: See Fig. 05
for ventilation notes.
NOTE: See Fig. 05
for ventilation notes.
25,72 cm
(10 1/8”)
90.17 cm
(35 1/2" max)
50,8 cm
(20")
71,12 cm (28")
50,8 cm
(20")
127cm
(5”)
88,58 cm (34 7/8")
10x10 cm (4 x 4")
opening for gas
supply line
46,50 cm
(18 1/4")
47,6cm (18 3/4") Min. for Lid Clearance
60,33 cm (23 3/4")
90.17 cm
(35 1/2" max)
28,26 cm
(11 1/8")
INSTALLATION
BUILTIN CONSTRUCTION DETAILS
FIG.04
Note:
The gas connection must be visible to the user (through a door opening or similar).
Gas piping and connectors must be clamped within the the enclosure to avoid contact with moving parts and hot surfaces.
Where the gas piping passes through an opening in the enclosure, the piping must be protected for a distance of at least 2” (50mm) either side
of the opening.
The gas connector must comply with the Standard for Connectors for Outdoor Gas Appliances & Manufactures Homes, ANSI Z21.75/ CSA 6.27.
The connection must be no longer than 6’ (1820mm) in length and be suitable for outdoor installation.
(BH1-30R illustrated)

11
FIG. 05
Access Doors
Cutout dimensions
A
90º
BVent*
Cutout for Access Doors
MODEL NUMBER A B
+0,1/8 +1/8,0
ADN120x48 46” 20”
ADN120x36 34” 20”
ADN120x30 28” 20”
ADN120x24 22” 20”
A
90º
BVent*
Optimal support
location**
Access Drawers
Cutout dimensions
NOTE: The cutout of each corner should be 90ºangle in order for the access
drawers to fit properly.
* The enclosure should have ventilation holes to prevent gas build-up in the
event of a leak. Refer to ANSI Z21.58 Standard for Outdoor Cooking Gas
Appliances, Section 1.7 Enclosures For Self Contained LP-Gas Supply Systems.
** For proper support and drawer operation, insure that support boards are
installed per Installation Guide instructions
To order access drawers or doors, please call DCS Customer Care at 1.888.936.7872 for DCS Dealer in your area.
MODEL NUMBER A B C
+0,1/8 +1/8,0
ADR2 48 46” 20”
ADR236 34” 20”
ADR230 28” 20”
ADR224 22” 20”
24-1/2”
(Min,
All
Models)
NOTE: The cutout of each corner should be 90ºangle in order
for the access drawers to fit properly.
* The enclosure should have ventilation holes to prevent
gas build-up in the event of a leak. Refer to ANSI Z21.58
Standard for Outdoor Cooking Gas Appliances, Section 1.7
Enclosures For Self Contained LP-Gas Supply Systems.
FIG. 06
INSTALLATION
BUILTIN CONSTRUCTION DETAILS
EN

12
Note: All gas piping and connectors must conform to the Standard for Connectors for Outdoor Gas Appliances
and Manufactured Homes, ANSI Z21.75/CSA 6.27.
GAS REQUIREMENT
Verify the type of gas supply to be used, either natural or LP, and make sure the marking on the appliance rat-
ing plate agrees with that of the supply. The rating plate is located underneath the drip tray. Never connect an
unregulated gas line to the appliance. You must use the gas regulator provided with the unit, even if the supply is
controlled.
An installer-supplied gas shut-off valve must be installed in an easily accessible location. All installer supplied
parts must conform to local codes, or in the absence of local codes, with the National Electrical Code, ANSI/NFPA
70 or the Canadian Electrical Code, CSA C22.1, and the National Fuel Gas Code, ANSI Z223.1 or CSA B149.1 Natural
Gas Installation Code or CSA B149.2 Propane Installation Code. In Massachusetts such shut-off valves should be
approved by the Board of State Examiners or Plumbers & Gas Fitters.
All pipe sealants must be an approved type and resistant to the actions of LP gases. Never use pipe sealant on
flare fittings. All gas connections should be made by a qualified technician and in accordance with local codes
and ordinances. In the absence of local codes, the installation must comply with the National Fuel Gas Code,
ANSI Z223.1. Gas conversion kits are available from Customer Care. When ordering gas conversion kits, have the
model number, and the type of gas (natural or LP) from your grill.
TOTAL GAS CONSUMPTION OF THE GRILL WITH ALL BURNERS ON HI:
BH1-30R - 64,000 Btu/hr or 67.5MJ/h BGC30-BQ 50,000Btu/h or MJ/h
The appliance and its individual shut-off valve must be disconnected from the gas supply piping system during
any pressure testing of that system at test pressures in excess of 1/2 PSIG (3.5 kPa.) The appliance must be iso-
lated from the gas supply piping system by closing its individual manual shut-off valve during any pressure test-
ing of the gas supply piping system at test pressures equal to or less than 1/2 PSIG (3.5 kPa.). The installation of
this appliance must conform with local codes or, in the absence of local codes, with the National Fuel Gas Code,
ANSI Z223.1/NFPA 54. Installation in Canada must be in
accordance with Natural Gas and Propane Installation
Code, CSA B149.1, and/or Propane Storage and Handling
Code, B149.2 and local codes.
NATURAL GAS HOOK UP: THIS TYPE OF
CONNECTION SHOULD BE PERFORMED BY A
CERTIFIED OR LICENSED TECHNICIAN ONLY.
Connection: 1/2” NPT female with 3/8” flare adapter.
Operating pressure: 4.0” W.C. 1.0kPa Supply pressure:
5” (1.2kPa) to 14” water column (2.7kPa). If in excess of
14” W.C., a step down regulator is required. Check with
your local gas utility company or local codes for instruc-
tions on installing gas supply lines. Be sure to check on
type and size of run, and how deep to bury the line. If the
gas line is too small, the grill will not function properly.
Any joint sealant used must be an approved type and be
resistive to the actions of LP gases.
TO HOOKUP THE FITTINGS SUPPLIED
WITH THE GRILL:
Assemble as shown (Fig. 07). Use threading compound
on male threads only. Do not use threading compound
on the male end of the 1/2” NPT to 3/8 flare adapter. Use
a second pipe wrench to hold the grill inlet pipe to avoid shifting any internal gas lines of the grill. Ensure that
the regulator arrow points in the direction of gas flow towards the unit, away from the supply. Do not forget to
place the installer-supplied gas valve in an accessible location.
LP GAS HOOK UP TYPE 1 OR QCC1 REGULATOR:
Grills orificed for use with LP gas come equipped with a high capacity hose/regulator assembly for connection to
a standard 20 lb / 9kg. LP cylinder (Type 1). The LP tank is not included.
Bottom of unit
Threading compound
must be resistant to LP gas
Coupling
1/2”NPT x
2.0”
NIpple
Regulator
4.0" W.C.
Adapter 1/2”NPT
to 3/8”flare fitting
Do not put threading
compound on these
threads
*Installation must conform with local
codes or with the National Fuel Gas Code
ANSI Z223.1 or the CSA B149.2 Propane
Installation Code
Installer supplied shut-off
valve must be easily
accessible*
1/2”NPT x 5.0”
Close
Nipple
FIG. 07 Natural Gas
INSTALLATION
GAS HOOKUP

Connection: LP Hose with a Type 1 quick disconnect and regulator is included.
Operating pressure: 11.0” W.C / 2.7kPa.
CAUTION!
Before connecting LP tank to regulator, check that all grill burners, and rotisserie valves (BH1-30R models) are in the
OFF position and open grill lid.
To connect the LP regulator/hose assembly to the tank/valve assembly, first make sure the main valve on the
tank is completely closed. Although the flow of gas is stopped when the Type 1 system is disconnected as part of
its safety feature, you should always turn off the LP tank main valve (Fig.08) after each use and during transport
of the tank or unit. Insert the regulator inlet into the tank valve and turn the black coupler clockwise until the
coupler tightens up. Do not overtighten the coupler. Turn the main tank valve on and turn the burner control
valves on the unit to the “HI” position for about 20 seconds to allow the air in the system to purge, turn valves off
and wait 5 minutes before attempting to light the burners.
To disconnect the coupler, first make sure the main tank valve is turned off. Grasp the coupler and turn counter
clockwise. The inlet will then disengage. Remove the inlet from the tank valve opening if it has not already done
so when it disengaged. Your local LP filling station should be equipped with the proper equipment to fill your
tank.
LP TANK REQUIREMENTS:
A dented or rusty LP tank may be hazardous and should be checked by your LP supplier. The cylinder that is used
must have a collar to protect the cylinder valve. Never use a cylinder with a damaged valve. Always check for leaks
after every LP tank change. The LP gas cylinder must be constructed and marked in accordance with the specifications
for LP gas cylinders of the U.S. Department of Transportation (DOT or CAN/CSA-B339) and designed for use with a Type
1 system only. Do not change the regulator/hose assembly from that supplied with the unit or attempt to use a Type 1
equipped regulator/hose assembly with a standard 510 POL tank/valve assembly. The cylinder must be provided with
a shut-off valve terminating in a LP gas supply cylinder valve outlet specified, as applicable, for connection Type 1. If
the appliance is stored indoors, the cylinder must be disconnected and removed from the appliance. Cylinders
must be stored outdoors in a well-ventilated area out of the reach of children.
Note:
When an LP unit is being directly connected to an LP house sys-
tem, you must follow the natural gas hook up guidelines. The
installer must provide the proper gas regulator to reduce the gas
pressure to 11” W.C / 2.7kPa.
Note:
The Grill comes with the LP Regulator/Hose assembly installed at
the factory. The assembly, along with the entire Grill system, is
leak tested. Do not remove the Regulator/Hose assembly from
the Grill during installation.
WARNING! :
1. Do not remove the Grill from the pallet until you are ready
to install.
2. Do not place the Grill directly on the ground or any other
flat surface without support. This will prevent damaging
the regulator/hose assembly by the weight of the grill.
3. Check the hose, regulator and connectors for damage. Look for cracks, abrasions, brittleness, holes, dents and
nicks.
4. Do not attempt to remove, repair, or replace the Regulator/Hose assembly by yourself. It must be done by a
qualified technician only.
13
FIG. 08 LP Gas
INSTALLATION
GAS HOOKUP
Bottom of unit
Elbow 45º
1/2”female
NPT x 3/8”male flare
(installed on the unit)
LP Regulator hose
assembly 11" W.C/
2.7kPa.
Type 1 Regulator
Main Tank Valve
20 lb. LP Tank *Installation must conform with
local codes or with the National
Fuel Gas Code ANSI Z223.1 or the
CSA B149.2 Propane Installation
Code
EN

14
INSTALLATION
GAS HOOKUP
LP TANK RESTRAINT FOR BUILTIN INSTALLATION
If the grill is to be installed in a Built-in application, then the grill must be installed in accordance with the
Built–in installation guidelines.
If you intend to operate your Built-in grill on LP gas utilizing a 20 lb Type 1 cylinder, then the Built-in LP tank
restraint must be installed prior to initial use of the grill. If you do not have one please contact DCS Customer Care
at [phone] for information on obtaining one.
The following steps will illustrate how to properly locate and install the LP tank restraint within the Built-in
enclosure.
NOTE:
The grill comes with the LP Regulator/Hose assembly installed at the factory. The assembly, along with the entire grill
system, is leak tested.
Do not remove the Regulator/Hose assembly from the grill during installation.
FIG. 09
18” / 45,7cm max.
The maximum distance from the center of
the manifold cut out to the center of the
tank restraint is 18 “ / 45,7cm.
Center of manifold
cut out projected to
floor of the island.
Center of Tank Restraint
must be placed within
this area to avoid causing
stress on the LP regulator
hose connection.

15
STEP 1
Place the tank restraint in the island (Fig. 10).
STEP 2
Locate the tank restraint in the island within the recommended area
(Fig. 09 and 11).
STEP 3
Once located, secure to the bottom of the island using all eight hole
locations provided on the restraint. Wood screws can be used for
wooden floors or 1/4 inch diameter anchor screws or bolts may be
used if the floor is concrete or masonry (Fig. 12).
STEP 4
When secure, place the LP cylinder into the tank restraint making
sure to seat the tank all the way down, securely affixing the tank in
the restraint (Fig. 13).
STEP 5
Attach the regulator hose assembly and operate the grill normally as
described in the manual (Fig. 14).
INSTALLATION
GAS HOOKUP
FIG. 10
FIG. 11
FIG. 12
FIG. 13 FIG. 14
EN

16
INSTALLATION
GENERAL:
Although all gas connections on the grill are leak tested at the factory prior to shipment, a complete gas tightness
check must be performed at the installation site due to possible mishandling in shipment, or excessive pressure
unknowingly being applied to the unit. Periodically check the whole system for leaks, or immediately check if the
smell of gas is detected.
Before Testing:
Do not smoke while leak testing. Extinguish all open flames. Never leak test with an open flame. Make a soap
solution of one part liquid detergent and one part water. You will need a spray bottle, brush, or rag to apply the
solution to the fittings. For LP units, check with a full cylinder. The valve panel must be removed to check the
valves and fittings. Remove the knobs and the safety valve knob, then remove the 2 screws which fasten the
valve panel to the unit (you will need a Philips screw driver for this). Pull the valve panel outward and unplug the
wires from the ignition module. In the back of the unit, remove the screws which hold the service panel in place.
Remove the service panel.
To Test:
Make sure all control valves are in the “OFF” position. Turn the gas supply “ON”. Check all connections from the
supply line, or LP cylinder up to and including the manifold pipe assembly. Apply the soap solution around the
connection, valve, tubing and end of the manifold. Avoid getting the soap solution on or into the valve swtiches.
Soap bubbles will appear where a leak is present. If a leak is present, immediately turn off gas supply, tighten any
leaking connections, turn gas on, and recheck. Check all the gas connections at the base of the control valves
where they screw into the manifold pipe.
BGC30-BQR models: To check rotisserie burner and safety valve the burner must be lit, then leak test the connec-
tions located behind the service panel. If you cannot stop a gas leak turn off the gas supply and call your local
gas utility, or the dealer you purchased the appliance from. Only those parts recommended by the manufacturer
should be used on the grill. Substitution can void the warranty.
WARNING!
Do not use the grill until all connections have been checked and do not leak.
Check all gas supply fittings for leaks before each use. Keep a spray bottle of soapy water near the gas supply
shut-off valve. Spray all the fittings. Bubbles indicate leaks. (Fig. 15 & 16)
Bottom of unit
LEAK TEST POINTS
LP TANK
CHECK HOSE FOR
SIGNS OF ABRASIONS,
CRACKS, OR LEAKS
Bottom of unit
LEAK TEST POINTS
LEAK TESTING
FIG. 15 LP Gas FIG. 16 Nat. Gas

17
GRILL BURNER AIR ADJUSTMENT:
Each grill burner is tested and adjusted at the factory prior to shipment; however, variations in the local gas sup-
ply or a conversion from one gas type to another may make it necessary to adjust the burners. The flames of the
burners (except the rotisserie burner) should be visually checked and compared to that of the drawing in
Fig. 17. Flames should be blue and stable with no yellow tips (LP units may have some yellow tipping), excessive
noise or lifting. If any of these conditions exist, check if the air shutter or burner ports are blocked by dirt, debris,
spider webs, etc. Proceed with air shutter adjustment. The amount of air which enters a burner is governed by a
metal cup at the inlet of the burner called an air shutter. It is locked in place by a screw which must be loosened
prior to lighting the burner for adjustment.
GRILL BURNER FLAME HEIGHT:
Before beginning, ensure the grill is OFF and cool. To access the grill burner air shutters, first remove the grates
and radiants from the firebox, then remove the grill burner using instructions shown on page 28, Fig. 40. With a
screw driver, loosen the lock screw on the face of the air shutter slightly so that the air shutter can be adjusted.
To Adjust:
1. Be careful as the burner may be very hot.
2. If the flame is yellow, indicating insufficient air, turn the airshutter
counterclockwise to allow more air to the burner.
3. If the flame is noisy and tends to lift away from the burner, indicating
too much air, turn the air shutter clockwise.
Reinstall the U-burner, ensuring the burner is level. Light the burner
and check the flame. If all is okay, remove the burner (CAUTION -
burner may be hot, allow time to cool) and tighten the air shutter
screw. If not repeat the above procedure to readjust the air shutter.
LOW FLAME SETTING ADJUSTMENT:
The valves on the grill feature an adjustable low set-
ting. Due to fluctuations in gas pressure, heating value or or
gas conversion, you may feel it necessary to increase or decrease gas flow
in the low position. We do not recommend adjusting the infrared rotisserie
burner.
To Adjust:
1. Light the burner.
2. Turn the control knob to the lowest setting (all the way counter-clockwise).
3. Remove the knob.
4. While holding the valve shaft with pliers, insert a thin, flat tipped screwdriver
into the shaft and while viewing the burner adjust to a minimum stable flame
(Fig. 18).
WARNING: IMPORTANT!
Before lighting, inspect the gas supply piping or hose prior to turning the gas “on”. If there is evidence of cuts, wear,
or abrasion, it must be replaced prior to use.
1-1/2"
3/8"
FIG. 17 Burner Flame Height
FIG. 18 Low Setting Adjustment
INSTALLATION
BURNER ADJUSTMENT
OPEN
CLOSE
EN

18
INSTALLATION
RADIANT ASSEMBLY
RADIANT ASSEMBLY INSTALLATION:
1. Unpack ceramic rods and remove radiant (Fig. 19) from the unit.
2. Unlock radiant end cap by pushing it up with two fingers
(Fig. 20).
3. Place 17 ceramic rods on the radiant (Fig. 21).
4. Lock radiant end cap (Fig. 22).
5. Place the assembled radiant in the unit (Fig. 23).
Note:
In case a ceramic rod breaks:
a) Unlock radiant end cap by pushing it up with two fingers (Fig. 20) or pliers may be used.
b) Replace broken ceramic rod.
c) Lock radiant end cap.
FIG. 19
FIG. 20 FIG. 21
FIG. 22 FIG. 23