Fisher & Paykel DCS CAD1 Series User manual

INSTALLATION GUIDE / USER GUIDE
US CA
PROFESSIONAL
GRILL CART
CAD1 models

1
CONTENTS
IMPORTANT!
SAVE THESE INSTRUCTIONS
The models shown in this user guide may not be available in all markets and are subject to change
at any time. For current details about model and specification availability in your country, visit our
website listed on the back cover or contact your DCS by Fisher & Paykel dealer.
Safety and warnings 2
Introduction 4
Model identification & dimensions 5
Shipping inspection 6
Locating the cart 7
Cart assembly instructions 7
Components 8
Cart assembly instructions 9
Side shelf assembly instructions (optional) 14
Using the cart 15
Removing the drawers 15
Re-installing the drawers 15
Freezer pack (optional, kit #70696A) 16
Care and maintenance 17
Service & warranty 18

2
SAFETY AND WARNINGS
To reduce the risk of fire, electrical shock, injury to persons, or damage when using the
appliance, follow the important safety instructions listed below: hazard or other injury.
!WARNING!
Explosion Hazard
Failure to follow this advice may result in
injury or death.
• Do not store or use gasoline or other flammable
vapors and liquids inside or in the vicinity of this
or any other appliance.
• An LP cylinder not connected for use shall not
be stored inside or in the vicinity of this unit.
!WARNING!
Tip Hazard
Failure to follow this advice may result
in injury.
• Do not push down on the top of the drawers.
The unit could tip forward.
• Do not overload drawers. Maximum rating of
each drawer is 35 pounds.
!WARNING!
Crush Hazard
Failure to follow this advice may result
in injury.
• Improper hand placement during drawer closure
may cause injury to hands or fingers. Always
close or open drawers using their handles.
• Be sure to keep hands away from drawer edges
when opening or closing drawers.

3
SAFETY AND WARNINGS
zDo not allow children or pets to play in or around the cart.
zTo prevent personal injury or damage to the drawers, do not overload them. The
maximum rating of each drawer is 35 pounds.
zDo not store items of interest to children above or on the inside of any cart.
Children could be seriously injured if they should climb onto or into the cart to
reach these items.
zTo prevent injury from tipping, all Series 9 grills must only be used with either CAD1-
36E or CAD1-48E model carts.
IF YOU SMELL GAS:
zDo not turn on any electrical switch; do not use any phone in your building.
zImmediately call your gas supplier from a neighbor’s phone.
zFollow the gas supplier’s instructions.
zIf you cannot reach your gas supplier, call the fire department.
zInstallation and service must be performed by a qualified installer, service agency or
the gas supplier.

4
INTRODUCTION
Thank you for selecting this DCS by Fisher & Paykel Grill Cart. This installation and user
guide contains valuable information on how to properly install, and maintain your new
Professional Grill Cart for years of safe and enjoyable use.
For your convenience, product questions can be answered by a DCS Customer Care
Representative at www.dcsappliances.com, or email: [e-mail].

5
MODEL IDENTIFICATION & DIMENSIONS
PRODUCT DIMENSIONS CAD1-30 CAD1-36/36E CAD1-48/48E
IN MM IN MM IN MM
A Overall width of cart 30 762 36 914 48 1219
B Overall height of cart 35 1/2 902 35 1/2 902 35 1/2 902
C Height of cart chasis
(excluding wheels) 32 816 32 816 32 816
D Overall depth of cart 25 1/2 648 25 1/2 648 25 1/2 648
E Depth of cart chasis
(excluding doors & handles) 23 1/2 597 23 1/2 597 23 1/2 597
F Width of side shelf bracket 4 1/2 114 4 1/2 114 4 1/2 114
G Width of side shelf 24 610 24 610 24 610
A
f
E
g
D
c b
A
A
A
f
E
g
D
c b
A A
A
f
E
g
D
c b
A A
A
f
E
g
D
c b
A
A
CAD1-30 and side shelf
Front
CAD1-36/36E
Front
CAD1-48/48E
Front
CAD1-30, CAD1-36/36E and CAD1-48/48E
Profile

6
INSTALLATION
Compatibility
IMPORTANT!
All Series 9 grills MUST only be used with either CAD1-36E
or CAD1-48E model carts. They cannot be used with any other CAD1 carts.
Series 7 grills can be used with both
CAD1 and CAD1-E cart models.
Shipping inspection
IMPORTANT!
zDo not discard any packing material (box, straps) until the unit has
been inspected.
1 Inspect the Cart to verify that there is no shipping damage.
2 If any damage is detected, call the retail dealer and initiate a damage claim.
DCS by Fisher & Paykel is not responsible for shipping damage.
zOperate the drawers to be sure they glide smoothly.
zExamine the drawer fronts to be sure there are no dents or scratches.

7
INSTALLATION
A
B
Top view
(with
drawers
open)
Locating the cart
For proper use, this product should be installed/positioned on a flat ground or patio.
Unevenness such as bumps, cracks and protrusions should be 1/4” or less. Refer to
illustration and the below table for required flat area dimensions.
REQUIRED FLAT AREA CAD1-30 CAD1-36/36E CAD1-48/48E
IN MM IN MM IN MM
A Width 30 762 36 914 48 1219
B Depth 48 1219 48 1219 48 1219
Cart assembly instructions
IMPORTANT!
zSome parts have sharp edges; care must be taken when handling the various
components to avoid injury. Please read safety information provided in these
instructions before beginning assembly. Wear gloves when handling.
zTwo or more people should work together to assemble the cart and All-Grill, Double
Side Burner/Sink, or Double Side Burner/Griddle.
zAvoid using side shelf to move cart. Push or pull the cart by grasping corners of head.

8
INSTALLATION
Eye Goggles Work Gloves Allen Wrench (3):
5/32”, 3/16” and 3/32”
Power Screwdriver or
Variable Speed Drill
with Phillips - tip #2
Attachment
Components
Your cart is packaged in one box. The box contains your cart and a universal hardware kit
to be used for grill installation and may contain extra hardware for your convenience.
Table of quantity of parts
CONTENTS MODEL PART NO. QTY
22.5”
11-1/2”
X
19-3/4”
12-3/16”
X
19-3/4”
24.128”
26.6”
19.08” 2.497”
30” Cart shown
CAD1-30 71131 1
CAD1-36 71132 1
CAD1-36E 71407 1
CAD1-48 71133 1
CAD1-48E 71408 1
CONTENTS CAD1-30 CAD1-36/36E CAD1-48/48E
Machined Phillip
screws 10-24X1/2” 13 16 17
Bracket, Tab 2 2 4
Bolt Hex
1/4-20-12” 2 2 2
Washer
.313 x .750 4 4 4
Nut Hex
1/4-20 2 2 2
Tools required

9
INSTALLATION
Cart assembly instructions
Linking carts together (optional)
To link two or more CAD1 carts, the following instructions must be done first, using the
hardware provided, before installing the top modules.
IMPORTANT!
Once the carts are linked, they cannot be moved. Moving the carts once linked could
damage the carts.
1 Hand tighten two bolts, four washers, and two nuts on the front and back sides of the
carts as shown.
2 Carefully wrench tighten fasteners once carts are aligned with each other.
Front side
Head of bolt
with washer
Back side
End of bolt
with nut
and washer

10
INSTALLATION
First you will need to remove the angle
brackets from the side of the unit and replace
them with cart mount brackets.
Note: unit is shipped prepared for island
installation.
Remove drip tray/pan and other removable
components such as grates, top burner
caps and components, and griddle flue
cover, radiant tray and grill burner for easier
handling.
Install the bracket tab on both sides using
eight of the 10-24 x 1/2” screws. Install each
bracket with four screws on each side of
the grill head. For a CAD1-48/48E, use the
appropriately labeled bracket for your grill
head and cart side.
Placing head on cart, place rear of head over
the rear of the cart first. Then allow the rear
side tabs to first locate in the slots on the top
of the cart sides. The other tabs will locate
in the middle and front slots as the head is
lowered into position on the cart.
1
1
2
2
Outdoor appliance head preparation
IMPORTANT!
For the CAD1-48/48E there are two sets of brackets. If you have the BGB48-BQR, use the
brackets labeled LEFT-48 BQR and RIGHT-48 BQR. If you have the BGB48-BQAR, use the
brackets labeled 48-BQAR.
Head placement onto cart
IMPORTANT!
zBe aware of pinch points and sharp edges to avoid injury to arms and hand.
zTwo persons required to lift head.

11
INSTALLATION
Position tabs on side bracket to fit into slots
on the cart. When complete, the landing
ledge should sit flush on the top of the cart.
Install remaining screws (10-24 x 1/2”) into
the front of head to the cart.
Secure the head to rear of cart with Phillips-
head screws provided (10-24 x 1/2”).
Slide drip tray/pan back into place.
3
1
4
2
Front end screw installation
Pinch point

12
Transformer installation (for Series 9 grills only)
Your Series 9 grill comes supplied with a power transformer for ignition and internal
lighting, which is concealed in a box with an attached power supply cord. It is
recommended that the transformer is mounted to the rear panel of the CAD1-E cart using
the 4 holes provided.
HZ VOLTAGE AMPS
60 Hz 120V 15A
IMPORTANT!
Use only a Ground Fault Interrupter (GFI) protected circuit with this transformer.
The suggested location for installation is above the hole the transformer cord routes
through, which is on the inside of the right-hand side of the cart’s back panel. Remove the
transformer from its bracket, and reuse the 4 nuts and bolts to attach the transformer to
the cart.
INSTALLATION
Routing the transformer cord
Route the cord through the provided hole and
connect to the nearest 120VAC 15A GFI (Ground
Fault Interrupter) electrical outlet.

13
INSTALLATION
Gas hook-up – LP
Place your 20 lb cylinder (type 1) into the tank retention device as shown. Refer to your
product user guide for detailed gas connection guidance.
IMPORTANT!
zTo prevent personal injury or damage to the drawers, do not overload them. The
maximum rating of each drawer is 35 pounds.
zDo not push down on the top of the drawers. The unit could tip foward.
Cover hanger
To use the cover hangers provided, first place the cover hanger into the slot on the side or
rear of your cart then hang the cover in either direction as shown below.
IMPORTANT!
Do not move the cart while the covers are hung. This could cause the covers to fall off the
hangers and damage the covers.
Tank retention

14
INSTALLATION
Side shelf assembly instructions (optional)
Optional attach side shelf accessory on either side
Note: side shelf model CAD1-SK can be installed with the head already on the cart.
Screw two shoulder bolts into the bottom
screws on the side of the cart. Tighten with
5/32 Allen wrench.
Slide left and right side shelf brackets over
the shoulder bolt and install top screw
attaching the side shelf brackets onto the
cart. Tighten with Phillips screwdriver.
Holding the side shelf, install two shoulder
bolts into the slot and screw into the side
shelf tray. Tighten witha 3/16 Allen wrench.
Place shelf in the up position and check for
level. If shelf is not level, adjust side shelf
set screw. Set screws can be adjusted using
a 3/32 Allen wrench. Turn the Allen wrench
clockwise to raise the shelf. Turn 1/4 turn
and review to see if the shelf is level. The set
screws in the left and right bracket should be
adjusted equally to ensure the shelf sits level.
Optional wood cutting board (model # CAD1-WCB,
70861) can be purchased as an accessory from
www.dcsappliances.com.
2
3
4
1
Shoulder bolt
screw location

15
USING THE CART
Removing the drawers
IMPORTANT!
To prevent personal injury or damage to the drawers, do not overload them. The
maximum rating of each drawer is 35 pounds.
To remove the drawers, pull them out until their slider latch is visible. Carefully push the
latch down on the left side while pulling up on the latch on the right side and pull the
drawer completely out of the frame.
To prevent damage to surfaces, place the drawers on a stable surface on a protective towel
or tablecloth while removed from the cart.
Re-installing the drawers
Re-install the drawers by extending
their guides.
While holding the drawer parallel to the
cabinet, carefully align & engage the ends
of the glides. Slide the drawer about an inch
so that the glides are supporting the back of
the drawer.
1
2

16
USING THE CART
While holding the drawer up by the handle,
pull the glides from the drawer cavity out
over the drawer glide until they click.
As you push the drawers in, you will
encounter moderate resistance. Continue to
push the drawer all the way in to complete
the engagement process. The drawer will now
glide smoothly in and out with light effort.
Install the two racks provided into the
opening by sliding them onto the rollers on
the sidewalls of the left cavity.
3
4
5
Rack & rack cover
Drain
drawer
Freezer pack (optional, kit #70696A)
Place the freezer pack in freezer, laying it flat.
Freeze overnight or a minimum of
eight hours.
Place frozen freezer pack in the steel tray on
the second shelf, in appropriate cavity of the
drawer. The freezer pack is dishwasher safe.
Or wash with warm soapy water, rinse and air
dry. Store flat in dry storage or in freezer.
1
2

17
CARE AND MAINTENANCE
All parts of the Professional Grill Cart can be cleaned with hot soapy water, rinsed, dried
and buffed to a shine with a soft, heavy cloth. Always try this first, as it is the mildest
cleaning procedure.
1 Use the mildest cleaning procedure first. Some brands of cleaners of the same type are
harsher than others, read their directions. A scent or a propellant can make a difference
in the product, read the ingredients. Try on a small area first.
Caution should be taken to keep the regulator free from any cleaning soaps or water.
2 To avoid marring the surface, always rub metal finishes in the direction of the stainless
steel polish lines (grain). The cleaner will be more effective when used in the direction of
the polish lines.
3 Use only clean sponges, soft cloths, paper towels, plastic non-metal soap pads for
cleaning or scouring as recommended in this section. (Use only soap pads with soap still
in them. An empty pad can scratch.)
4 Be sure to rinse all parts thoroughly and to wipe dry to avoid water marks.
5 After cleaning, use a stainless steel polish, such as Stainless Steel Magic® applied to the
drawer and handle surfaces.
Brand name cleaners
In this section on cleaning, the use of name brands is intended only to indicate a type of
cleaner. This does not constitute an endorsement. The omission of any name brand cleaner
does not imply its adequacy or inadequacy. Many products are regional in distribution and
can be found in local markets and department stores.

18
SERVICE & WARRANTY
For warranty service, please contact your local service provider or DCS Customer Care
Representative at www.dcsappliances.com, please have the following information ready:
zModel number (can be found on the inside, left wall of the tank drawer).
zSerial number (can be found on the inside, left wall of the tank drawer).
zCode (can be found on the inside, left wall of the tank drawer).
zDate of installation.
zA brief description of the problem.
Your satisfaction is of the utmost importance to us. If a problem cannot be resolved to your
satisfaction, please write or email us at:
Write
Fisher & Paykel Appliances Inc.
Attention: DCS Customer Care
695 Town Center Drive, Suite 180
Costa Mesa. CA 92626-1902 USA
Email
[e-mail]
US CA
591649C 11.19
DCSAPPLIANCES.COM
© Fisher & Paykel Appliances 2019. All rights reserved.
The product specifications in this document apply to the specific
products and models described at the date of issue. Under our policy
of continuous product improvement, these specifications may change
at any time. You should therefore check with your Dealer to ensure this
document correctly describes the product currently available.
Complete and keep for safe reference:
Model
Serial No.
Purchase Date
Purchaser
Dealer
Suburb
Town
Country