Fisher & Paykel DCS CAD-36 Mounting instructions

NZ AU
Installation instructions
and User guide
Professional grill cart
CAD36 and CAD48 models

1
Thank you for selecting this DCS by Fisher & Paykel Grill Cart. Because of this product’s unique features we
have developed this manual. It contains valuable information on how to properly install and maintain your new
Professional Grill Cart for years of safe and enjoyable use.
To help serve you better, please fill out and submit your Product Registration by visiting our local website listed
on the back cover. In addition, keep this guide handy, as it will help answer questions that may arise as you use
your new Grill Cart.
See section ‘Service’ for Customer Care contact details.
NOTE: Inspect the product to verify that there is no shipping damage. If any damage is detected, call the shipper
and initiate a damage claim. DCS by Fisher & Paykel is not responsible for shipping damage.
DO NOT discard any packing material (box, pallet, straps) until the unit has been inspected.
A MESSAGE TO OUR CUSTOMERS
WARNING
1 . Do Not store or use gasoline or other flammable vapours and liquids inside or in the vicinity of this or any
other appliance.
2. An LPG cylinder not connected for use shall not be stored inside or in the vicinity of this unit.
FOR YOUR SAFETY
If you smell gas:
1. Do not turn on any electrical switch; do not use any phone in your building.
2. Immediately call your gas supplier from a neighbour’s phone. Follow the gas supplier’s instructions.
3. If you cannot reach your gas supplier, call the fire department. Installation and service must be performed by
a qualified installer, service agency or the gas supplier.
NOTE: Please write the Model, Code, and Serial Numbers on this page for references (can be found on the inside,
left wall of the cylinder drawer).
MODEL NUMBER CODE SERIAL NUMBER

2
TABLE OF CONTENTS
SAFETY PRACTICES AND PRECAUTIONS
1. Begin by insuring proper installation and servicing.
2. Follow the installation instructions in this manual.
3. To extend the life of your product, be sure to follow the use and care guidelines in this manual.
WARNING:
1 . Do not allow children or pets to play in or around the Cart.
2 .To prevent personal injury or damage to the drawers, do not overload them. The maximum rating of each drawer
is 15.8 kg.
3. Do not store items of interest to children above or on the inside of any cart. Children could be seriously injured if
they should climb onto or into the cart to reach these items.
SAFETY PRACTICES & PRECAUTIONS 2
MODEL IDENTIFICATION & DIMENSIONS 3
BEFORE INSTALLING YOUR APPLIANCE
Shipping Inspection 3
INSTALLATION
Locating the Cart 4
Cart Assembly Instructions 4
Optional Attaching Side Shelf 9
USING THE CART
Removing Drawers 11
Re-installing Drawers 12
CARE AND MAINTENANCE 14
SERVICE 15
WARRANTY 16
WARNING!
Do not push down on the top of the drawers. The unit could tip forward.
Do not overload drawers. Maximum rating of each drawer is 15.8 kg.
WARNING!
1. Improper hand placement during drawer closure may cause injury to hands or fingers.
2. Always close or open drawers using their handles.
3. Be sure to keep hands away from drawer edges when opening or closing drawers.

3
MODEL IDENTIFICATION & DIMENSIONS
BEFORE INSTALLING YOUR APPLIANCE
SHIPPING INSPECTION
1. Inspect the Cart to verify that there is no shipping damage.
2. If any damage is detected, call the retail dealer and initiate a damage
claim. DCS by Fisher & Paykel is not responsible for shipping damage.
NOTE: Do not discard any packing material (box, straps) until the unit has
been inspected.
■Operate the drawers to be sure they glide smoothly.
■Examine the drawer fronts to be sure there are no dents or scratches.
Fig. 01
610 mm
1219 mm
610 mm
114 mm114 mm
914 mm
816 mm
902 mm
648 mm 86 mm
597 mm
CAD-36 CAD-48
front view front view
CAD-36/48
side view
Illustration only - carts vary

4
INSTALLATION
CART ASSEMBLY INSTRUCTIONS
CAUTION:
DO NOT BLOCK VENTILATION OPENINGS
Do not remove castor wheels from cart, as resting the cart directly on its base will block ventila-
tion openings, causing a hazardous situation. Keep ventilation openings on side walls and base
of cart unobstructed at all times.
Some parts have sharp edges; care must be taken when handling the various components to
avoid injury. Please read safety information provided in these instructions before beginning
assembly. Wear gloves when handling.
Two or more people should work together to assemble the cart and grill.
NOTE: Avoid using side shelf to move cart. Push or pull cart by grasping corners of head.
GETTING STARTED
■Remove packaging.
Contents Included:
Your cart is packaged in one box. The box contains your cart and a
universal hardware kit to be used for grill installation and may contain
extra hardware for your convenience.
Tools Required:
Contents CAD-36 CAD-48
16 17
24
22
44
22
Machined
Phillip screws
10-24X12mm
Eye Goggles
Work Gloves
4mm Allen Key
5mm Allen Key
Power Screwdriver or
Variable Speed Drill
with Phillips - tip #2
Attachment
Contents Model Part No. Qty.
CAD-36 85101 1
CAD-48 85100 1
Illustration only - carts vary
Bracket, Tab
2mm Allen Key
Adjustable Spanner
Bolt Hex
1/4-20-12mm
Washer
.313 x .750
Nut Hex
1/4-20
LOCATING THE CART
For proper use, this product should be installed/positioned on a level, flat ground or patio. Unevenness such
as bumps, cracks and protrusions should be 6 mm or less. Ensure that the area does not slope in any direction.
Refer to Fig. 02 for required flat area dimensions.
CAD 36 = 914 mm
CAD 48 = 1219 mm
1219 mm
Fig. 02
Fig. 03
TOP VIEW (with drawers open)
Table of quantity of parts

5
STEP 2
Outdoor Appliance Head Preparation
1. First you will need to remove the angle brackets from the side
of the unit and replace them with cart mount brackets
(Fig. 04). Unit is shipped prepared for island installation.
2. Install the Bracket Tab on both sides using 8 of the
10-24 x 12mm screws. Install each bracket with 4 screws on
each side of the grill head (Fig. 04, 05 and 06). For a CAD-48,
use the appropriately labeled bracket for your grill head and cart
side.
Note:
For the CAD-48 there are two sets of brackets. If you have the BGB48-BQR, use the brackets labeled LEFT-48 BQR and
RIGHT-48 BQR. If you have the BGB48-BQAR, use the brackets labeled 48 BQAR.
Fig. 04
Fig. 05 Fig. 06
SCREWS
SCREWS
INSTALLATION
CART ASSEMBLY INSTRUCTIONS

6
STEP 3
Head Placement onto Cart (2 Persons Required)
1. Remove drip tray/pan (Fig. 07) and other removable components
(to lighten the load) such as grates, top burner caps and
components, and griddle flue cover, radiant tray and grill burner
for easier handling.
2. Two persons required to lift head ( images for illustration only -
burner/sink model shown is not currently available in New Zealand and
Australia ). Placing head on cart, place rear of head over the rear of
the cart first (Fig. 08). Then allow the rear side tabs to first locate
in the slots on the top of the cart sides. The other tabs will locate
in the middle and front slots as the head is lowered into position
on the cart (Fig. 09). Fig. 07
Fig. 08 Fig. 09
INSTALLATION
CART ASSEMBLY INSTRUCTIONS
TABS

7
STEP 4
Front End Screw Installation
1. Install remaining screws (10-24 x 12mm) into the front of head to the cart (Fig.14).
2. Slide drip tray/pan back into place.
Fig. 14
INSTALLATION
CART ASSEMBLY INSTRUCTIONS
3. Position tabs on side bracket to fit into slots on the cart (be aware of pinch points)(Fig. 10 -12). When complete,
the landing ledge should sit flush on the top of the cart (no gap).
4. Secure the head to rear of cart (Fig. 13) with Phillips-head screws provided (10-24 x 12mm).
Fig. 12
PINCH POINT
Fig. 13
Fig. 10 Fig. 11

8
INSTALLATION
CART ASSEMBLY INSTRUCTIONS
STEP 5
Gas Hookup - LPG
Attach LPG gas line connector hose assembly (as shown in “LPG Gas Hookup” section - of the outdoor grill
manual) and then connect to LPG cylinder as shown.
Fig. 15 Fig. 16
FOR YOUR SAFETY
To prevent personal injury or damage to the drawers, do not overload them. The maximum rating of each drawer is
15.8 kg.
WARNING!
Do not push down on the top of the drawers. The unit could tip forward.