FKI GL-R Series Troubleshooting guide

Operating instructions and service manual
Roller Grill
GL-R series
Version 3.0 –SEP 2020

Table of content
Table of content......................................................................................3
1. Introduction...................................................................................4
2. In general ......................................................................................4
2.1. Manufacturer.......................................................................................................4
2.2. The full name of the machine..............................................................................5
2.3. Machine tag ........................................................................................................5
3. Overview and application..................................................................6
3.1. Generel desription...............................................................................................6
3.2. Purpose of the roller grill and intended use.........................................................6
3.3. Warning of forseeable misuse.............................................................................6
3.4. Technical specifications and consumtion............................................................6
3.5. Working place and establisment .........................................................................7
4. Safety...........................................................................................7
4.1. Safety precaussions............................................................................................7
5. Operation ......................................................................................8
6. Installation.....................................................................................8
6.1. Generally.............................................................................................................8
6.2. Connection..........................................................................................................8
7. Maintanence and repair ....................................................................9
7.1. Cleaning..............................................................................................................9
7.2. Repair ...............................................................................................................10
7.2.1. Spare parts .......................................................................................................10
7.2.2. Wiring diagrams................................................................................................20
8. End of use...................................................................................24
8.1. Destruction........................................................................................................24
9. Appendix.....................................................................................24
9.1. Signs, symbols and pictograms ........................................................................24
10. EU Declaration of Conformity ..........................................................25

1. Introduction
Original instruction manual
This manual is a translation of the original manual for the roller grill GLxRxxxx. In the fol-
lowing mentioned as the roller grill.
Purpose
The purpose of this manual is to ensure proper installation, use, handling and mainte-
nance of the roller grill.
Accessibility
The manual shall be kept in a –to the staff –well known place which is easy to access for
electricians and other personnel who maintain.
Knowledge
The employer is obligated to ensure that people who operate, serve and/or maintain the
roller grill, has read this instruction manual or as a minimum are familiar with parts which
are relevant to their job.
Furthermore everybody who operates, serve and/maintain the roller grill is obligated to
seek information in this operation instructions manual.
2. In general
2.1. Manufacturer
The roller grill is manufactured by:
Company: FKI Fast Food Teknik A/S
Adress: Byghøjvej 5, Verninge
DK-5690 Tommerup
Denmark

2.2. The full name of the machine
The full name of the roller grill is GL 6R T A O S 45 / 2
GL = Grill Line
6R = Number of rolls e.g. 6 rolls
T= PTFE coated rolls
A= Aluminium rolls
O= Oval rolls
S= Sloping cabinet/rolls
45 = Width of rolls [cm]
/2 = 2 independent zones
2.3. Machine tag
The machine tag is placed on the back

3. Overview and application
3.1. Generel desription
The roller grill is designed to cook sausages, wraps and pizza rolls and can be adapted to
every customer’s needs since it comes in different sizes, depending on the number of rolls,
which also are available in different materials and designs. The roller grill has an adjusta-
ble temperature, which are controlled by an energy regulator. There is easy access to the
food and the roller grill I s easy to clean. The roller grill can be suited with one or two unde-
pendable heat zones.
3.2. Purpose of the roller grill and intended use
The roller grill is designed for cooking and warm holding of sausages, wraps, pizza rolls or
any kind of food with a round long shape.
3.3. Warning of forseeable misuse
The roller grill must not be used for anything else than preparing of food products with a
shape that suites the ability to be rotated by the rolls.
3.4. Technical specifications and consumtion
Dimensions
Model
Width x depth x height
Weight in kilograms
GL 5450
530 x 265 x 170 mm
13
GL 6R 45
530 x 265 x 170 mm
12
GL 6R 65
725 x 265 x 170 mm
13
GL 8R 45
530 x 350 x 170 mm
15
GL 8/5RT45/2
530 x 590 x 170 mm
22
GL 8R 65
725 x 350 x 170 mm
18
GL 10R 22
300 x 430 x 170 mm
12
GL 10R 45
530 x 430 x 170 mm
18
GL 10R 65
725 x 430 x 170 mm
23
GL 10R 102
1100 x 430 x 170 mm
32
GL16R 28
360 x 680 x 150 mm
20
GL 14R 45
530 x 595 x 170 mm
24
GL 14R 65
725 x 595 x 170 mm
30
GL 14R 102
1100 x 595 x 170 mm
45
GL 16R 45
530 x 680 x 170 mm
27
GL 16R 65
725 x 680 x 170 mm
35

Electricity
Connection power: 230 V AC
Frequency: 50/60 Hz
Model
Absorbed power
[kW]
Absorbed current
[Amp]
Min. fuse in
installation
GL 5450
0,95
4,15
10 A
GL 6R 45
0,95
4,15
10 A
GL 6R 65
0,95
4,15
10 A
GL 8R 45
1,25
5,45
10 A
GL 8/5RT45/2
1,25
5,45
10 A
GL 8R 65
1,25
5,45,
10 A
GL 10R 22
1,55
6,75
10 A
GL 10R 45
1,55
6,75
10 A
GL 10R 65
1,55
6,75
10 A
GL 10R 102
2,05
8,92
10 A
GL 14R 45
2,15
9,35
13 A
GL 14R 65
2,15
9,35
13 A
GL 14R 102
2,30
10,0
13 A
GL 16R 28
2,40
10,45
13 A
GL 16R 45
2,40
10,45
13 A
GL 16R 65
2,40
10,45
13 A
Noise
Airborne noise coming from the roller grill:
Measured sound pressure level: < 60 dB(A)
3.5. Working place and establisment
The working grill must be placed on a table or counter top in an appropriate working
height. The roller grill is operated from the front.
4. Safety
4.1. Safety precaussions
When the roller grill is in use the user shall be aware of the the rolls are hot. It is recom-
mended to use protection gloves.

5. Operation
The roller grill is on the front equipped with a temperature control and a switch with red
light for each heating zone, indicating that the heat and rolling function is on. The roller grill
is switched on and the rolls are rotating. The heat is controlled by the energy regulator and
is put to the right level by turning the scale knob.
Steel rolls
Scale on regulator knob
Temperature on rolls
Applies to
1
55-60°C
Cleaning
Holding
1½
75-80°C
Cooking
2
110-150°C
Pre-heat
2½
135-150°C
3
> 200°C
(Max heat)
Aluminium rolls
Scale on regulator knob
Temperature on rolls
Applies to
1
45-50°C
Cleaning
1½
60-65°C
Holding
2
85-90°C
Cooking
2½
115-120°C
Pre-heat
3
> 200°C
(Max heat)
Note that there is a difference in the temperatures obtained depending on whether the
roller grill is equipped with steel rollers or with aluminium rolls. See the roller grills model
designation.
By roller grill with two heat zones regulates the controls to the right the front zone.
6. Installation
6.1. Generally
The roller grill is intended to be placed on a table or counter top and is with adjustable
legs.
6.2. Connection
An authorized electrician should connect the roller grill. The roller grill is equipped with 1-
pole connector with earth (L + N + G). Be aware that the installation is done properly with
adequate fuse, protection against fault current and grounding.

7. Maintanence and repair
7.1. Cleaning
It is important that the roller grill is cooled off helow 50°C, before cleaning.
Turn on the roller grill and put the scale
knob on 1. This will make the rollers
turning to ease the cleaning process.
Wipe the rollers with a damp cloth con-
taining detergent. Wipe in toward the
centre of the rollers so that the fat does
not flow into the cabinet.
Wipe the cabinet with a damp cloth con-
taining detergent.
- remember the sidepanels too.
Take out the fat tray underneath the rolls
and wash it.
NEVER DO THIS !!!!

7.2. Repair
Authorized personnel with good knowledge of electrical equipment shall only carry out re-
pair.
7.2.1. Spare parts
GL10R22

Pos.
Part no.
Pcs.
Description
1
15-10022
1
Cabinet GL10R22 complete
2
83-08950
Slide bearing
3
81-06085
Fat separator, O-ring
3a
81-06067
Fat separator, V-ring
4
83-08869
Drive roll stainless
4a
83-08805
Drive roll steel/Teflon
5
83-08854
1
Energy regulator
6
83-08855
1
Knob for energy regulator
7
83-07505
1
Rocker switch 1-pole red
8
83-07507
1
Glow lamp yellow
9
83-08806
1
Guiding bracket for heat elements/chain GL10
10
83-08807
1
Holding bracket for heat elements GL10
11
83-10000
1
Gear motor
12
83-08584
1
Chain wheel for gear motor
13
83-08809
1
Chain tensioner excl. roll
14
83-08070
1
Roll for chain tensioner
15
83-08804
1
Bottom plate
16
83-08803
2
Side cover GL10R22
17
82-06510
4
Leg M8, adjustable
17
82-06506
4
legs for low model
18
83-08802
1
Fat trayGL10R22
19
83-08850
1
Heat element R22 230V
83-08078
1
Roller chain GL10

GL R28
Contains special parts for GL45/65 black model
Pos.
Varenr.
An-
tal
Benævnelse
1
74--00005
2
Knob Ø45/6MM
2
83-07505
2
Rocker switch 1-pole red
3
83-07507
2
Glow lamp yellow
4
83-08854
2
Energy regulator
5
83-00111
1
Zone scale rear
6
83-00110
1
Zone scale front
7
83-10781
1
Fat trayGL16/28
8
82-06506
4
legs for low model
9
83-10802
8
Heat element 0,3KW/230V
10
83-10000
2
Gear motor
11
83-08584
2
Chain wheel for gear motor
12
83-08808
2
Chain tensioner complete
13
83-10712
2
Side cover
14
83-08948
2
Guiding bracket for heat elements/chain GL8
15
72-03570
1
Cable relief Ø15,9

16
83-10779
16
Drive roll steel/Teflon RT28
17
81-06085
32
Fat separator, O-ring
17a
81-06067
32
Fat separator, V-ring
18
83-08950
32
Slide bearing
19
83-08946
2
Holding bracket for heat elements GL8

GL –R45
Pos.
Part no.
Pcs.
Description
1
15-10022
1
Cabinet GL6R45 complete
1a
15-08045
1
Cabinet GL8R45 complete
1b
15-10045
1
Cabinet GL10R45/2 complete
1c
15-14045
1
Cabinet GL14R45/2 complete
1d
15-16045
1
Cabinet GL16R45/2 complete
2
83-10000
2
Gear motor (1 pcs. per zone)
3
83-08950
Slide bearing (2 pcs. per roll)
4
81-06085
Fat separator, O-ring (2 pcs. per roll)
4a
81-06067
Fat separator, V-ring (2 pcs. per roll)
5
83-08584
2
Chain wheel for gear motor
6
83-08811
Drive roll stainless R45
6a
83-08796
Drive roll steel/Teflon RT45
6b
83-09107
Drive roll stainless oval RO45
6c
83-09091
Drive roll alu/Teflon RTA45

7
83-08853
Heat element R45 230V (1 pce. per 2 rolls)
8
83-08938
1
Holding bracket for heat element GL6
9
83-08946
1
Holding bracket for heat element GL8
10
83-08948
1
Guiding bracket for heat elements/chain GL8
11
83-08935
1
Guiding bracket for heat elements/chain GL6
12
83-08854
2
Energy regulator
13
83-07505
2
Rocker switch 1-pole red
14
83-07507
2
Glow lamp yellow
15
83-08934
1
Bottom plate GL6R45
15a
83-08964
1
Bottom plate GL8R45
15b
83-08799
1
Bottom plate GL10R45
15c
83-08944
1
Bottom plate GL14R45
15d
83-09054
1
Bottom plate GL16R45
16
83-08933
1
Fat tray GL6R45
16a
83-08963
1
Fat tray GL8R45
16b
83-08797
1
Fat tray GL10R45
16c
83-08943
1
Fat tray GL14R45
16d
83-09053
1
Fat tray GL16R45
17
84-00042
2
Rubber bushing
18
83-08855
2
Knob for energy regulator
19
82-06510
4
Leg M8, adjustable
19
82-06506
4
legs for low model
20
83-08939
2
Side cover GL6
20a
83-08955
2
Side cover GL8
20b
83-08803
2
Side cover GL10
20c
83-08941
2
Side cover GL14
20d
83-09051
2
Side cover GL16
21
83-08809
2
Chain tensioner excl. roll
22
83-08070
2
Roll for chain tensioner
83-09523
1
Roller chain GL4
83-09524
1
Roller chain GL6
83-09525
1
Roller chain GL8
23
83-09961
1
Tray and Frame GL5450 and GL8/5RT45/2

GL –R65
Pos.
Part no.
Pcs.
Description
1
15-06065
1
Cabinet GL6R65 complete
1a
15-08065
1
Cabinet GL8R65 complete
1b
15-10065
1
Cabinet GL8R65/2 complete
1c
15-00502
1
Cabinet GL14R65/2 complete
1d
15-00462
1
Cabinet GL16R65/2 complete
2
83-10000
2
Gear motor (1 pcs. per zone)
3
83-08950
Slide bearing (2 pcs. per roll)
4
81-06085
Fat separator, O-ring (2 pcs. per roll)
4a
81-06067
Fat separator, V-ring (2 pcs. per roll)
5
83-08584
2
Chain wheel for gear motor
6
83-08816
Driving roll stainless R65
6a
83-08795
Driving roll steel/Teflon RT65
7
83-08960
Heat element R65 230V (1 pce. per 2 rolls)
8
83-08938
1
Holding bracket for heat element GL6
9
83-08946
1
Holding bracket for heat element GL8
10
83-08948
1
Guiding bracket for heat elements/chain GL8
11
83-08935
1
Guiding bracket for heat elements/chain GL6
12
83-08854
2
Energy regulator
13
83-07505
2
Rocker switch 1-pole red
14
83-07507
2
Glow lamp yellow
15
83-08971
1
Bottom plate GL6R65
15a
83-08954
1
Bottom plate GL8R65
15b
83-08972
1
Bottom plate GL10R65
15c
83-09070
1
Bottom plate GL14R65
15d
83-09089
1
Bottom plate GL16R65
16
83-08969
1
Fat tray GL6R65
16a
83-08953
1
Fat tray GL8R65
16b
83-08970
1
Fat tray GL10R65
16c
83-09069
1
Fat tray GL14R65

16d
83-09249
1
Fat tray GL16R65
17
84-00042
2
Rubber bushing
18
83-08855
2
Knob for energy regulator
19
82-06510
4
Leg M8, adjustable
19
82-06506
4
legs for low model
20
83-08939
2
Side cover GL6
20a
83-08955
2
Side cover GL8
20b
83-08803
2
Side cover GL10
20c
83-08941
2
Side cover GL14
20d
83-09051
2
Side cover GL16
21
83-08809
2
Chain tensioner excl. roll
22
83-08070
2
Roll for chain tensioner
83-09523
1
Roller chain GL4
83-09524
1
Roller chain GL6
83-09525
1
Roller chain GL8

GL –R102
Pos.
Part no.
Pcs.
Description
1
15-06102
1
Cabinet GL6R102 complete
1a
15-10102
1
Cabinet GL10R102 complete
1b
15-14102
1
Cabinet GL14R102 complete
2
83-10030
2
Gear motor (1 pcs. per zone)
3
83-08950
Slide bearing (2 pcs. per roll)
4
81-06085
Fat separator, O-ring (2 pcs. per roll)
4a
81-06067
Fat separator, V-ring (2 pcs. per roll)
5
83-08584
2
Chain wheel for gearmotor
6
83-09399
Driving roll stainless R102
6a
83-08922
Driving roll steel/teflon RT102
7
83-06674
Heat element R102 230V (1 pce. per 2 rolls)
8
83-08938
1
Holding bracket for heat element GL6
9
83-08946
1
Holding bracket for heat element GL8
10
83-08948
1
Guiding bracket for heat elements/chain GL8
11
83-08935
1
Guiding bracket for heat elements/chain GL6
12
83-08854
2
Energy regulator
13
83-07505
2
Rocker switch 1-pole red
14
83-07507
2
Glow lamp yellow
15
83-08526
1
Bottom plate GL6R102
15a
83-06673
1
Bottom plate GL10R102
15b
83-08924
1
Bottom plate GL14R102
16
83-08527
2
Fat tray GL6R102
16a
83-06672
2
Fat tray GL10R102
16b
83-08926
2
Fat tray GL14R102
17
84-00042
2
Rubber bushing
18
83-08855
2
Knob for energy regulator
19
82-06510
4
Leg M8, adjustable
19
82-06506
4
legs for low model
20
83-08939
2
Side cover GL6
20b
83-08803
2
Side cover GL10

20c
83-08941
2
Side cover GL14
21
83-08809
2
Chain tensioner excl. roll
22
83-08070
2
Roll for chain tensioner
83-09524
1
Roller chain GL6
83-09525
1
Roller chain GL8

7.2.2. Wiring diagrams
1 Zone