FKI GL Series Troubleshooting guide

User and Service manual
GL-series
Sausage Grill

Version 2.0 – APRIL 2016
1. Table of content
1. Table of content ................................................................................................2
2. Introduction.......................................................................................................3
3. In General ..........................................................................................................3
3.1. Manufacturer...........................................................................................................3
3.2. Name of the grill......................................................................................................3
3.3. Machine tag ............................................................................................................4
4. Outline and utilization.......................................................................................4
4.1. General description.................................................................................................4
4.2. The grills purpose and intended use.......................................................................4
4.3. Technincal specifikations and consumption............................................................4
4.3.1. Overall dimensions..............................................................................................4
4.3.2. Electricity.............................................................................................................5
5. Operation...........................................................................................................5
6. Installation and connection..............................................................................6
6.1. Installation...............................................................................................................6
6.2. Connection..............................................................................................................6
7. Maintenance and repair....................................................................................6
7.1. Cleaning..................................................................................................................6
7.2. Repair .....................................................................................................................6
7.2.1. Spare parts .........................................................................................................7
8. Termination .......................................................................................................9
8.1. Destruction..............................................................................................................9
9. Appendix............................................................................................................9
9.1. Signs, symbols and pictograms...............................................................................9
9.2. EU Declaration of conformity ................................................................................10
9.3. Wiring diagram 2 zones ........................................................................................11
9.4. Wiring diagram 3 zones ........................................................................................12

2. Introduction
Original instruktion manual
This manual is a translation of the original instruction manual from FKI Fast
Food Teknik of the Sausage Grill GL-series, - in the following mentioned as the
grill.
Purpose
The purpose of this manual is to ensure proper installation, use, handling and
maintenance of the grill.
Accessibility
The instruction manual must be kept in a – to the staff – well known place
which is easy to access for electricians and personnel who maintain the grill.
Knowledge
The employer (owner of the grill) is obligated to ensure that people who oper-
ates, serve and maintain the contact grill, has read the instruction manual or
as minimum are familiar with the parts which are relevant to their job.
Furthermore, everybody who operate, serve and maintain the grill is obligated
to seek information in this manual.
3. In General
3.1. Manufacturer
The grill are manufactured by
Company name: FKI Fast Food Teknik A/S
Adress: Byghøjvej 5, Verninge
5690 Tommerup
3.2. Name of the grill
The full name of the sausage grill are GL xxxx.

3.3. Machine tag
The machine tag is placed on the rear.
4. Outline and utilization
4.1. General description
The grill is overall made in stainless steel with rounded edges, for easy cleaning. The con-
tains a cabinet with fully welded steel frying pan , 2 or 3 heat zones with thermostatic con-
trol (50-250°C) and can be with fat drawer for collecting residual frying fat.
4.2. The grills purpose and intended use
The grill is designed for cooking and warm holding of sausages of any size.
4.3. Technincal specifikations and consumption
4.3.1. Overall dimensions
Model Width x depth x hight Weight [kg]
GL 9520V
460 x 375 x 120 mm
15
GL 9530V 460 x 475 x 120 mm 17
GL 9540 405 x 525 x 140 mm 18
GL 9560 605 x 525 x 140 mm 25
GL 9580 805 x 525 x 140 mm 30
GL 3060 300 x 600 x 140 mm 17,5
GL 4660 460 x 600 x 150 mm 23,5
GL 4060
400 x 600 x 140 mm
22
GL 5567 550 x 670 x 170 mm 32
GL 6040 600 x 400 x 140 mm 22
GL 6060 600 x 600 x 140 mm 26
GL 8060 800 x 600 x 140 mm 31
GL 6036 600 x 360 x 140 mm 19,5
GL 6046 600 x 460 x 140 mm 23,8
GL 8046 800 x 460 x 140 mm 27,5
GL 5945 645 x 505 x 100 mm 26,5
GL 7945 845 x 505 x 100 mm 33

4.3.2. Electricity
Connection voltage: 240V AC
Frequency: 50/60 Hz
Consumed power and current
Model Current [Amp.] Power [kW]
GL 9520/30/40/60 8,7 2,0
GL 9580 11,7 2,7
GL 3060/4060/4660 8,7 2,0
GL6036/6040/6046/6060 8,7 2,0
GL 8046
11,7
2,7
GL 8060/5567 8,7 2,0
GL 5945 8,7 2,0
GL 7945 11,7 2,7
5. Operation
The grill is divided in 2 or 3 heating zones, right/left and middle or front/back.
They are controlled induvially by a thermostat witch is switched on by turning
the knob clockwise and put it on the desired temperature by the mark on the
front.
During warm up and when the heat element are active the yellow indicator
lamp next to the thermostat will light up.
It is recommended to control the temperature on the heat surface by the use
of a measuring instrument.
The grill is switche of by turning the knobs to zero.

6. Installation and connection
6.1. Installation
The grill is designed to be placed on a table or counter top. The grill has adjustable legs.
6.2. Connection
The grill shall be connected to a 240V power outtake with earth connection.
7. Maintenance and repair
7.1. Cleaning
The grill should be cleaned for residual fat several times during the day. If the grill is with
fat tray just use a scraper to get residual fat to the waste hole where it will run to the col-
lecting drawer. The drawer is emptied and cleaned as needed.
Once a day the grill shall be cleaned carefully on the frying surface and all outer surfaces
wiped with a damp cloth.
Cleaning should not be done before the grill has cooled below 50°C
7.2. Repair
Authorized service personnel with knowledge of electrical appliances should always per-
form Repairs.

7.2.1. Spare parts

Pos Part number Pcs. Description
1 83-08855 2(3) Knob
2 83-07507 2(3) Glow lamp Ø9 mm yellow 400V
3 72-03626 1 Power cord 3x1,0mm² 2,0m DK plug
3 72-03627 1 Power cord 3x1,0mm² 2,5m SCHUKO plug
3 72-03656 1 Power cord 3x1,0mm² 2,5m SIHF SCHUKO plug
4 83-08767 2 Heat element model GL9520V GL3060
4 83-08768 2 Heat element model GL9530V
4 83-09699 2 Heat element model GL9540
4 83-08920 2 Heat element model GL9560/6040/6046/4660/5945
4 83-09043 2 Heat element model GL9580
4 83-03551 2 Heat element model GL4060/6060/8060
4 83-08989 2 Heat element model GL6036
4 83-09043 2 Heat element model GL8046/7945/
4 83-01178 2 Heat element model GL5567
5 72-03508 1(2) Connectin block 2-polet porcelain
6 83-08206 2(3) Thermostat 50-250°C 1-pole
7 72-03522
72-03519 1 Cable glance PG 13,5
7 72-03570 1 Cable glance model GL9520/30
8 82-06510 4 Leg, adjustable

8. Termination
8.1. Destruction
The contact grill is marked with the above recycling symbol (EC directive 2002/96/EC) and
must be disposed in accordance with your country’s order.
This means that when the product becomes obsolete, you should dispose it after the local
municipality’s rule, e.g. in unsorted waste stream
9. Appendix
9.1. Signs, symbols and pictograms
The contact grill is marked with the following symbols and pictograms:
Recycling symbol (see 7.1)
Hot surface – use gloves

9.2. EU Declaration of conformity
EF-overensstemmelseserklæring
2006/42/EF bilag II A
Fabrikant:
Navn FKI Fast Food Teknik A/S
Adresse Byghøjvej 5, Verninge
Postnr. og by
5690 Tommerup
Samler af det tekniske dossier (person bemyndiget af fabrikanten):
Navn
Adresse
Postnr. og by
Erklærer hermed at maskine type:
-
Pølseristere GL 95
-
serie
Er fremstillet i overensstemmelse med følgende EF direktiver:
-
2006/42/EF Maskindirektivet
-
2006/95/EF Lavspændingsdirektivet
-
-
under anvendelse af følgende harmoniserede standarder:
-
-
og følgende nationale standarder og tekniske specifikationer:
-
-
Søren Poulsen
Direktør
Verninge
01.08.2010
Underskriver Stilling Sted Dato

9.3. Wiring diagram 2 zones

9.4. Wiring diagram 3 zones
Pos. Part no. Pcs. Description
1 72-03665 1 Power cord 3 x 1,0 mm²
2 72-03508 1 Connection block 2-polet porcelain
3 83-08206 2(3) Thermostat 50-250°C 1-pole
4 83-07507 2(3) Glow lamp Ø9 mm yellow 400V
5 2(3) Heat element (Model specific see spare parts list)