FKI GL-R Series User manual

Instructions for use
FKI Roller Grill
GL-R series
Type code: SRG-97
Version 2.0 –June 2021

3
Contents
1 Introduction............................................................................................................................................... 4
General .............................................................................................................................................. 4
Appliance description .................................................................................................................. 4
Manufacturer............................................................................................................................... 4
Appliance label............................................................................................................................. 5
Technical specifications and power consumption....................................................................... 5
Modification................................................................................................................................. 7
2 Safety......................................................................................................................................................... 7
Personal safety equipment................................................................................................................ 7
Potential hazards............................................................................................................................... 8
Who may use the appliance .............................................................................................................. 8
Transport/installation/fixation.......................................................................................................... 9
Transport ..................................................................................................................................... 9
Installation ................................................................................................................................. 10
Fixation ...................................................................................................................................... 10
Operation......................................................................................................................................... 11
Cleaning/maintenance .................................................................................................................... 11
Servicing........................................................................................................................................... 11
3 Operation................................................................................................................................................. 12
Before first use ................................................................................................................................ 12
Operation......................................................................................................................................... 12
Repairs and spare parts................................................................................................................... 13
Specifications for spare parts .......................................................................................................... 13
Wiring diagram ........................................................................................................................ 23
4 Cleaning ................................................................................................................................................... 28
General ............................................................................................................................................ 28
Daily cleaning................................................................................................................................... 28
5 Disposal.................................................................................................................................................... 29
Packaging......................................................................................................................................... 29
When the appliance is no longer required...................................................................................... 29
6 EU DECLARATION OF CONFORMITY........................................................................................................ 30

4
1Introduction
Original user instructions
These instructions are FKI Fast Food Teknik's original instructions for Roller Grill GLxRxxxx.
The purpose of these instructions
These instructions are intended to ensure the correct installation, use, handling and maintenance of the
Roller Grill. Hereinafter referred to as “the appliance”.
Important! Read these instructions carefully before use and keep them safe for later use.
Storage of these instructions
You must retain these instructions and make sure that they are easily accessible to users and service techni-
cians.
Understanding these instructions
It is the responsibility of the appliance's owner to ensure that anyone who will be operating, servicing,
maintaining or repairing the Roller Grill has read these instructions and, by way of minimum, the sections
that are of relevance to the work they will perform.
Anyone who will be operating, servicing, maintaining or repairing the appliance, is required to look up any
relevant information in these instructions.
General
Appliance description
The Roller Grill is intended for heating sausages, wraps and pizza rolls and can be adapted to the needs of
each customer, as it is available in a variety of sizes depending on the number of rollers, which can also be
supplied in various materials and finishes. The Roller Grill has adjustable temperature settings which are
controlled by a power regulator. The product can be easily accessed and the Roller Grill is easy to clean. The
Roller Grill can be supplied with 1 or 2 independent heat zones.
Manufacturer
FKI Fast Food Teknik a/s
Byghøjvej 5, Verninge
DK-5690 Tommerup
www.fki.dk

5
Appliance label
1.1.3.1 Type code: SRG-97
Technical specifications and power consumption
Explanation of the Roller Grill product name:
Appliance designation:
The Roller Grill’s full designation is GL 6R T A O S 45 / 2
GL = Grill Line
6R = Number of rollers e.g. 6 rollers
T= Teflon coated rollers
A= Aluminium rollers
O= Oval rollers
S= Sloped cabinet/inclined rollers
45 = width of rollers [cm]
/2 = 2 independent zones
GL = Grill Line
6R = 6 Rollers
T = Teflon coated rollers
45 = roller length 450mm
2 = 2 zones
1.1.4.1 Dimensions and weight
Type designation
Width x depth x height
Weight in kilograms

6
GL 6R 22
300 x 265 x 170 mm
10
GL 6R 45
530 x 265 x 170 mm
12
GL 6R 65
725 x 265 x 170 mm
13
GL 6R 102
1100 x 265 x 170 mm
15
GL 8R 22
300 x 350 x 170 mm
12
GL 8R 45
530 x 350 x 170 mm
15
GL 8/5RT45/2
530 x 590 x 170 mm
22
GL 8R 65
725 x 350 x 170 mm
18
GL 8R 102
1100 x 350 x 170 mm
28
GL 10R 22
300 x 430 x 170 mm
12
GL 10R 45
530 x 430 x 170 mm
18
GL 10R 65
725 x 430 x 170 mm
23
GL 10R 102
1100 x 430 x 170 mm
32
GL 12R 22
300 x 515 x 170 mm
12
GL 12R 45
530 x 515 x 170 mm
22
GL 12R 65
725 x 515 x 170 mm
28
GL 12R 102
1100 x 515 x 170 mm
42
GL 14R 22
300 x 595 x 170 mm
14
GL 14R 28
360 x 595 x 170 mm
16
GL 14R 45
530 x 595 x 170 mm
24
GL 14R 65
725 x 595 x 170 mm
30
GL 14R 102
1100 x 595 x 170 mm
45
GL 16R 22
300 x 680 x 170 mm
18
GL16R 28
360 x 680 x 150 mm
20
GL 16R 45
530 x 680 x 170 mm
27
GL 16R 45
530 x 680 x 150 mm
27
GL 16R 65
725 x 680 x 170 mm
35
GL 16R 65
725 x 680 x 150 mm
35
GL 16R 102
1100 x 680 x 170 mm
50
1.1.4.2 Power
Connection voltage: 230 V AC
Connection frequency: 50/60 Hz
Type designation
Recorded output
[kW]
Recorded current
[Amp]
Minimum fuse for
installation
GL 6R 22
0.95
4.1
10
GL 6R 45
0.95
4.1
10
GL 6R 65
0.95
4.1
10
GL 6R 102
1.25
5.4
10
GL 8R 22
1.25
5.4
10
GL 8R 45
1.25
5.4
10
GL 8R 65
1.25
5.4
10

7
GL 8R 102
1.65
7.2
10
GL 10R 22
1.55
7.2
10
GL 10R 45
1.55
7.2
10
GL 10R 65
1.55
7.2
10
GL 10R 102
1.85
8
10
GL 12R 22
1.85
8
10
GL 12R 45
1.85
8
10
GL12R 65
1.85
8
10
GL 12R102
2.45
10.7
13
GL 14R 22
2.15
9.3
13
GL 14R 28
2.15
9.3
13
GL 14R 45
2.15
9.3
13
GL 14R 65
2.15
9.3
13
GL 14R 102
2.85
10.7
13
GL 16R 22
2.45
10.7
13
GL 16R 28
2.45
10.7
13
GL 16R 45
2.45
10.7
13
GL 16R 65
2.45
10.7
13
GL 16R 102
3.25
14.1
16
Noise
Ambient noise from the Roller Grill:
Measured noise level: < 60 dB(A)
1.1.4.3 Intended use
The appliance should only be used for food preparation.
Modification
The appliance must never be modified or serviced by unauthorised persons. In the event of non-compli-
ance, FKI Fast Food Teknik a/s waivers any and all liability.
2Safety
General
Read these safety instructions before using the appliance. Keep them near to the appliance for later refer-
ence. These instructions and the appliance itself are provided with important safety information that must
always be read and observed at all times. FKI Fast Food Teknik a/s disclaims any and all liability for non-
compliance with these safety instructions, for inappropriate use of the appliance or the use of incorrect set-
tings.
Personal safety equipment

8
It is recommended that gloves and goggles are worn when working with the appliance and
when emptying the grease tray, as the roller grill has hot surfaces and hot grease can be
dangerous.
Potential hazards
When the appliance is in use, the user should be aware that the appliance is hot. Take particular
care not to touch the rollers without wearing protective gloves.
Therefore, be careful not to touch them while operating the appliance.
During operation, only buttons on the front may be touched. When cooking on the appliance, put
the food on/remove from the surfaces using a specially designed tool to avoid contact with the
Roller Grill's hot surfaces.
Who may use the appliance
This appliance is not intended for use by children! Neither should it be used by persons with re-
duced physical or mental capacity, or who lack appropriate experience and knowledge unless they
have been trained or instructed in the use of the appliance by someone with responsibility for
their safety.

9
Transport/installation/fixation
Transport
The appliance is delivered secured to a transport pallet, and should only be transported in the same way if
moved.
WARNING: Do not move the appliance during operation.
Moving and setting up the appliance must be performed by two or more peo-
ple! RISK of injury!
Wear protective gloves and safety footwear during unpacking and installation.
Cut hazard.

10
Installation
Place the appliance on a suitable table top or similar at an appropriate working height. The appliance is op-
erated from the front. The appliance has adjustable legs and is intended for placement on a table or coun-
ter.
Connection of the appliance should be carried out by an authorised electrician. The Roller
Grill is equipped with a grounded 1-pole plug (F+N+J). Make sure that the installation has
been carried out correctly with a sufficient fuse size, protection against fault current and
grounding.
WARNING: The appliance must be earthed in accordance with national safety standards for elec-
trical equipment as failure to do so can cause electric shock and serious injury.
The Roller Grill must be acclimatised before use. It should not therefore be started up until eight
hours have elapsed.
The power supply must be able to be disconnected, either by unplugging or by means of a freely-
accessible multi-pole switch located before the power outlet in accordance with applicable elec-
tricity regulations. The appliance must be earthed in accordance with national safety standards
for electrical appliances.
Do not use extension cords or multi-socket outlets. After installation is completed there must be
no direct access to the electrical components. Never touch the appliance if you are wet or have
bare feet. Do not use this appliance if the power cord or plug is damaged, if the appliance is not
working properly, if it is damaged or if it has been dropped on the floor.
Any replacement of the power cord must be performed by an authorised technician to avoid the
risk of personal injury - RISK of electric shock. Only use oil-resistant cables!
Fixation
The appliance does not need to be secured. It is equipped with adjustable legs to ensure stable
and easy installation.

11
Operation
The appliance must be supervised during use and must be switched off at its main switch if left.
The appliance is intended for food preparation only. Do not apply liquids or other substances with
a focal point below 300°C. Temperature on appliances with Teflon-coated tubes must not exceed
250°C peak and 220°C continuous.
Cleaning/maintenance
CLEANING AND MAINTENANCE WARNING: Do not use products that contain acid, as they may
damage the surface of the appliance.
Never use steam/foam cleaners due to RISK of electric shock.
Servicing
The appliance must always be switched off and disconnected from the power source before com-
mencing repairs.

12
3Operation
Before first use
Before start-up, remove all packaging and protective plastic from the appliance and dispose of it
in accordance with currently applicable regulations (see section 5). Carefully read section2 about
safety before connecting the appliance.
Before start-up, clean the appliance as shown in section.2.6
Operation
The front of the Roller Grill is fitted with a switch and a power regulator for each heating zone.
To switch on the Roller Grill, press the switch and a lamp in the switch will light up, after which the rollers
will start to rotate. Roller temperature is adjusted with the power regulator.
Steel rollers
Power regulator scale
Roller temperature
Application
1
55-60°C
Cleaning
Heat retention
1½
75-80°C
Preparation
2-2½
110-150°C
2½-3
150-220°C
Short duration max. heat (15
minutes)
Aluminium rollers
Power regulator scale
Roller temperature
Application
1
45-50°C
Cleaning
1½
60-65°C
Heat retention
2-2½
85-140°C
Preparation
2½-3
140-180°C
Short duration max. heat (15
minutes)
Note that the actual temperatures will vary, depending on whether the Roller Grill has steel or aluminium
rollers. See the Roller Grill’s model designation.

13
For Roller Grills with two heating zones, the control buttons on the right side control the front zone.
Repairs and spare parts
Repairs should only be carried out by authorised service personnel with knowledge of electrical equipment.
Specifications for spare parts
GL R22

14
Pos.
Product no.
Pcs.
Description
1
15-10022
1
Cabinet GL10R22 complete
2
83-08950
Glide bearing
3
81-06085
Grease filter, O-ring
3a
81-06067
Grease filter, V-ring
4
83-08869
Stainless drive roller
4a
83-08805
Steel/Teflon drive roller
5
83-08854
1
Power regulator
6
83-08855
1
Rotary knob for power regulator
7
83-07505
1
Single pole switch, red
8
83-07507
1
Indicator light, yellow
9
83-08806
1
Guide rail for heat elements/chain GL10
10
83-08807
1
Bracket for GL10 heat elements
11
83-10000
1
Gear drive
12
83-08584
1
Sprocket for gear drive
13
83-08809
1
Chain tensioner (excluding roller)
14
83-08070
1
Chain tensioner roller
15
83-08804
1
Base plate GL10R22
16
83-08803
2
Side cover GL10R22
17
82-06510
4
Adjustable leg M8
17
82-06506
4
Leg for low model
18
83-08802
1
Grease tray GL10R22
19
83-08850
1
Heat element R22 230V
83-08078
1
Chain GL10

15
GL R28
Contains special parts for GL45/65 black model
Pos.
Product no.
Pcs.
Description
1
74--00005
2
Rotary knob Ø45/6MM
2
83-07505
2
Single pole switch, red
3
83-07507
2
Indicator light, yellow
4
83-08854
2
Power regulator
5
83-00111
1
Zone scale power regulator rear
6
83-00110
1
Zone scale power regulator front
7
83-10781
1
Grease tray GL16/28
8
82-06506
4
Leg for low model
9
83-10802
8
Heat element 0.3KW/230V
10
83-10000
2
Gear drive

16
11
83-08584
2
Sprocket hub 05B1 Z10 Ø8 M5 grub screw
12
83-08808
2
Chain tensioner, complete
13
83-10712
2
Side cover
14
83-08948
2
Guide rail for heat elements/chain GL8
15
72-03570
1
Cable routing Ø15, 9
16
83-10779
16
Steel/Teflon drive roller RT28
17
81-06085
32
Grease filter, O-ring
17a
81-06067
32
Grease filter, V-ring
18
83-08950
32
Glide bearing
19
83-08946
2
Bracket for GL8 heat elements

17
GL-R45
Pos.
Product no.
Pcs.
Description
1
15-10022
1
Cabinet GL6R45 complete
1a
15-08045
1
Cabinet GL8R45 complete
1b
15-10045
1
Cabinet GL10R45 complete
1c
15-14045
1
Cabinet GL14R45 complete
1d
15-16045
1
Cabinet GL16R45 complete
2
83-10000
2
Gear motor (1 per Zone)
3
83-08950
Glide bearing (2 per roller)
4
81-06085
Grease filter, O-ring (2 per roller)
4a
81-06067
Grease filter, V-ring (2 per roller)
5
83-08584
2
Sprocket for gear drive

18
6
83-08811
Stainless drive roller R45
6a
83-08796
Steel/Teflon drive roller RT45
6b
83-09107
Stainless drive roller, oval RO45
6c
83-09091
Steel/Teflon drive roller RTA45
7
83-08853
Heat element R45 230V (one for each two rollers)
8
83-08938
1
Bracket for GL6 heat element
9
83-08946
1
Bracket for GL8 heat element
10
83-08948
1
Guide rail for chain/heat element GL8
11
83-08935
1
Guide rail for chain/heat element GL6
12
83-08854
2
Power regulator
13
83-07505
2
Single pole switch, red
14
83-07507
2
Indicator light, yellow
15
83-08934
1
Base plate GL6R45
15a
83-08964
1
Base plate GL8R45
15b
83-08799
1
Base plate GL10R45
15c
83-08944
1
Base plate GL14R45
15d
83-09054
1
Base plate GL16R45
16
83-08933
1
Grease tray GL6R45
16a
83-08963
1
Grease tray GL8R45
16b
83-08797
1
Grease tray GL10R45
16c
83-08943
1
Grease tray GL14R45
16d
83-09053
1
Grease tray GL16R45
17
84-00042
2
Rubber routing
18
83-08855
2
Rotary knob for power regulator
19
82-06510
4
Adjustable leg M8
19
82-06506
4
Leg for low model
20
83-08939
2
Side cover GL6
20a
83-08955
2
Side cover GL8
20b
83-08803
2
Side cover GL10
20c
83-08941
2
Side cover GL14

19
20d
83-09051
2
Side cover GL16
21
83-08809
2
Chain tensioner (excluding roller)
22
83-08070
2
Chain tensioner roller
83-09523
1
Chain GL4
83-09524
1
Chain GL6
83-09525
1
Chain GL8
GL-R65
Pos.
Product no.
Pcs.
Description
1
15-06065
1
Cabinet GL6R65 complete
1a
15-08065
1
Cabinet GL8R65 complete
1b
15-10065
1
Cabinet GL10R65 complete
1c
15-00502
1
Cabinet GL14R65 complete
1d
15-00462
1
Cabinet GL16R65 complete
2
83-10000
2
Gear motor (1 per Zone)
3
83-08950
Glide bearing (2 per roller)
4
81-06085
Grease filter, O-ring (2 per roller)
4a
81-06067
Grease filter, V-ring (2 per roller)
5
83-08584
2
Sprocket for gear drive
6
83-08816
Stainless drive roller R65
6a
83-08795
Steel/Teflon drive roller RT65
7
83-08960
Heat element R65 230V (one for each two rollers)
8
83-08938
1
Bracket for GL6 heat element
9
83-08946
1
Bracket for GL8 heat element
10
83-08948
1
Guide rail for chain/heat element GL8
11
83-08935
1
Guide rail for chain/heat element GL6
12
83-08854
2
Power regulator
13
83-07505
2
Single pole switch, red
14
83-07507
2
Indicator light, yellow

20
15
83-08971
1
Base plate GL6R65
15a
83-08954
1
Base plate GL8R65
15b
83-08972
1
Base plate GL10R65
15c
83-09070
1
Base plate GL14R65
15d
83-09089
1
Base plate GL16R65
16
83-08969
1
Grease tray GL6R65
16a
83-08953
1
Grease tray GL8R65
16b
83-08970
1
Grease tray GL10R65
16c
83-09069
1
Grease tray GL14R65
16d
83-09249
1
Grease tray GL16R65
17
84-00042
2
Rubber routing
18
83-08855
2
Rotary knob for power regulator
19
82-06510
4
Adjustable leg M8
19
82-06506
2
Leg for low model
20
83-08939
2
Side cover GL6
20a
83-08955
2
Side cover GL8
20b
83-08803
2
Side cover GL10
20c
83-08941
2
Side cover GL14
20d
83-09051
2
Side cover GL16
21
83-08809
2
Chain tensioner (excluding roller)
22
83-08070
2
Chain tensioner roller
83-09523
1
Chain GL4
83-09524
1
Chain GL6
83-09525
1
Chain GL8

21
GL-R102
Pos.
Product no.
Pcs.
Description
1
15-06102
1
Cabinet GL6R102 complete
1a
15-10102
1
Cabinet GL10R102 complete
1b
15-14102
1
Cabinet GL14R102 complete
2
83-10030
2
Gear motor (1 per Zone)
3
83-08950
Glide bearing (2 per roller)
4
81-06085
Grease filter, O-ring (2 per roller)
4a
81-06067
Grease filter, V-ring (2 per roller)
5
83-08584
2
Sprocket for gear drive
6
83-09399
Stainless drive roller R102
6a
83-08922
Steel/Teflon drive roller RT102
7
83-06674
Heat element R102 230V (one for each two rollers)
8
83-08938
1
Bracket for GL6 heat element
9
83-08946
1
Bracket for GL8 heat element
10
83-08948
1
Guide rail for chain/heat element GL8
11
83-08935
1
Guide rail for chain/heat element GL6
12
83-08854
2
Power regulator
13
83-07505
2
Single pole switch, red
14
83-07507
2
Indicator light, yellow
15
83-08526
1
Base plate GL6R102
15a
83-06673
1
Base plate GL10R102
15b
83-08924
1
Base plate GL14R102
16
83-08527
2
Grease tray GL6R102
16a
83-06672
2
Grease tray GL10R102
16b
83-08926
2
Grease tray GL14R102
17
84-00042
2
Rubber routing
18
83-08855
2
Rotary knob for power regulator