Flare Fireplaces FLARE 30 User manual

INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
Installation and service of this appliance MUST be performed by
qualified certified NFI personnel.
Massachusetts: The piping and final gas connection must be performed by a
licensed plumber or gas fitter in the State of Massachusetts. Also, see
Carbon Monoxide detector requirements on page 56
NOTICE
Flare Fireplaces Installation Guide
[Flare Double Corner, Left Corner, Right Corner, Front, See-Through and Room Definer] v8.7

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TABLE OF CONTENTS
SAFETY INFO AND WARNINGS.....................................................................................................................................5
FLARE FIREPLACES –FRAMELESS IN EVERY WAY .........................................................................................................7
SAFETY............................................................................................................................................................................ 7
CSA CERTIFICATION .................................................................................................................................................... 7
MANUAL MODEL LIST & INFORMATION......................................................................................................................8
FIREPLACE OPERATION................................................................................................................................................9
REMOTE CONTROL INSTRUCTIONS ........................................................................................................................................... 9
RECEIVER AND REMOTE BATTERIES ........................................................................................................................................ 13
PAIRING REMOTE WITH FIREPLACE RECEIVER............................................................................................................................ 13
WALL SWITCH –OPTIONAL .................................................................................................................................................. 14
MEDIA ARRANGEMENTS...................................................................................................................................................... 15
MEDIA CALCULATIONS ....................................................................................................................................................... 16
FEATURE REMOVAL...................................................................................................................................................17
SAFETY SCREEN REMOVAL.................................................................................................................................................... 17
EXTERNAL GLASS REMOVAL –DOUBLE GLASS FIREPLACE............................................................................................................. 18
INTERNAL GLASS REMOVAL .................................................................................................................................................. 19
SIDE GLASS TRIM REMOVAL /INSTALLATION –FLARE H&EH ................................................................................................. 21
REFLECTIVE BACK INSTALL................................................................................................................................................... 22
INSTALLATION STEPS.................................................................................................................................................23
INSTALLATION PREPARATION ...................................................................................................................................24
ACCESS PANEL.................................................................................................................................................................. 24
FIREPLACE UNPACKING........................................................................................................................................................ 25
FIREPLACE TELESCOPIC LEGS SETUP........................................................................................................................................ 26
LEG SETUP FOR FRONT AND SEE THROUGH UNITS...................................................................................................................... 27
LEG SETUP FOR CORNER UNITS .................................................................................................................................28
UNPACKING CONTROL UNIT AND ACCESSORIES......................................................................................................................... 29
FIREPLACE POSITIONING...................................................................................................................................................... 30
LED LIGHTS................................................................................................................................................................31
LED LIGHT INSTALL AND POWER ............................................................................................................................................ 32
LED CONTROLLER AND REMOTE............................................................................................................................................ 33
OPTIONAL BLOWER KIT FOR SCREENED UNIT............................................................................................................35
VENT TERMINATION..................................................................................................................................................36
VENT AND FIREPLACE SIZE.................................................................................................................................................... 37
MINIMUM COMBUSTIBLE CLEARANCES FROM VENT................................................................................................................... 37
VERTICAL TERMINATION .............................................................................................................................................. 38
VENT TERMINATION CLEARANCES ............................................................................................................................40

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VENT RESTRICTOR SETUP ..................................................................................................................................................... 42
CHIMNEY PATH INSTALLATION AND PLANNING........................................................................................................43
FLARE 30/30H............................................................................................................................................................... 44
FLARE 45/45H/45EH..................................................................................................................................................... 45
FLARE 50/50H/50EH..................................................................................................................................................... 46
FLARE 60/60H/60EH..................................................................................................................................................... 47
FLARE 70/70H/70EH..................................................................................................................................................... 48
FLARE 80/80H/80EH..................................................................................................................................................... 49
FLARE 100/100H/100EH............................................................................................................................................... 50
POWER VENTING.......................................................................................................................................................51
ELECTRICAL CONNECTION TO THE PV SYSTEM.......................................................................................................................... 53
GAS INSTALLATION....................................................................................................................................................54
GENERAL.......................................................................................................................................................................... 54
ORIFICE SIZE ..................................................................................................................................................................... 56
GAS VALVE ACCESS DOOR .................................................................................................................................................... 56
COMMONWEALTH OF MASSACHUSETTS.................................................................................................................................. 57
FLARE FIREPLACES - DOUBLE GLASS ..........................................................................................................................58
OVERVIEW ....................................................................................................................................................................... 58
DOUBLE GLASS -INSTRUCTIONS ............................................................................................................................................ 59
Power requirements ................................................................................................................................................. 59
TELEVISION MOUNTING ABOVE FIREPLACE...............................................................................................................60
TV INSTALL –FLAT EXAMPLE................................................................................................................................................. 61
TV INSTALL –L TYPE EXAMPLE .............................................................................................................................................. 62
TV INSTALL RECESS –45 DEGREE ELBOW ON TOP OF THE UNIT .................................................................................................... 63
TV INSTALL WITHOUT RECESS –MANTEL INSTALLATION ............................................................................................................. 64
TV INSTALLED FLUSH ABOVE FIREPLACE................................................................................................................................... 65
CLEARANCES .............................................................................................................................................................66
GENERAL INFORMATION AND STEPS....................................................................................................................................... 66
CLEARANCES SPECIFICATION................................................................................................................................................. 71
MANTEL CLEARANCE........................................................................................................................................................... 72
CLEARANCE TO SPRINKLER ........................................................................................................................................... 73
HEAT RELEASES ................................................................................................................................................................. 74
AIR INTAKE ....................................................................................................................................................................... 74
EXAMPLES OF HEAT RELEASES............................................................................................................................................... 75
FLARE FRONT,SEE THROUGH,AND CORNER FIREPLACE CLEARANCE .............................................................................................. 76
Flat –side and isometric view .................................................................................................................................. 76
L shape –side and isometric view ............................................................................................................................ 78
INDOOR/OUUTDOOR KIT ..........................................................................................................................................80
APPLIANCE LOCATION......................................................................................................................................................... 80
BURNER DIMENSIONS ...............................................................................................................................................83

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HOME AUTOMATION ................................................................................................................................................84
ELECTRIC AND CONTROL ...........................................................................................................................................85
ELECTRIC DIAGRAM -SCREEN............................................................................................................................................. 85
DIAGRAM –DOUBLE GLASS AND POWER VENT..................................................................................................................... 86
DOUBLE GLASS BOARD &LED LIGHT GUIDE .......................................................................................................................... 87
ELECTRIC DIAGRAM –PV SYSTEM .......................................................................................................................................... 88
REPLACEMENT PARTS................................................................................................................................................89
MAINTENANCE..........................................................................................................................................................90
APPENDIX..................................................................................................................................................................92
MAINTENANCE LOG............................................................................................................................................................ 92
MAXITROL TROUBLESHOOTING GUIDE FOR DOUBLE GLASS .....................................................................................93
MAXITROL TROUBLESHOOTING GUIDE FOR SAFETY SCREEN.....................................................................................98
WARRANTY POLICY........................................................................................................................................................... 101

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SAFETY INFO AND WARNINGS

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State of California. Proposition 65 Warning. Fuels used in gas, wood-burning or oil-fired appliances, and the
products of combustion of such fuels, contain chemicals known to the State of California to cause cancer, birth defects
and other reproductive harm. California Health & Safety Code Sec. 25249.6.

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FLARE FIREPLACES –FRAMELESS IN EVERY WAY
Flare Fireplaces is where innovation, quality and luxury come together to form new ideas. By combining
superior raw materials, contemporary design, creative technology and a frameless way of thinking, we have
created a full line of direct-vent fireplaces that are luxurious, simple to operate, and efficient. Our
Fireplaces are distinguished by their clean design, superior build quality and unique features.
SAFETY
CSA CERTIFICATION
All our fireplaces are tested and have been certified to meet stringent CSA guidelines, ensuring optimum
quality, safety and efficiency.
All our fireplaces have been certified and tested to work with Natural Gas or Propane.
Certification Information:
ANSI Z21.88/CSA 2.33-2014- Vented Gas Fireplace Heaters
CSA CLASSES:
CLASS 2901 84 / CLASS 2901 04
All fireplaces are rated for commercial and residential use.
The CSA Mark
The Canadian Standards Association (CSA) is a nonprofit association serving business, industry, government
and consumers in Canada and the global marketplace. Among many other activities, CSA develops
standards that enhance public safety.
A Nationally Recognized Testing Laboratory, CSA is very familiar with U.S. requirements. According to
OSHA regulations, the CSA-US Mark qualifies as an alternative to the UL Mark.
Here are some areas where CSA standards are applied:
•Canadian Electrical Code, Part III-Outside Wiring
•Electrical Engineering Standards
•Electromagnetic Compatibility

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MANUAL MODEL LIST & INFORMATION
The Following manual should be used for the following Flare Fireplaces Models:
•Flare Front 30-100 “ –16” (R), 24” (H), 30” (EH)
•Flare See-Through 30-100” –16” (R), 24” (H), 30” (EH)
•Flare Corner Right & Left 30-100” –16” (R), 24” (H)
•Flare Double Corner 30-100” –16” (R), 24” (H)
•Flare Room Definer 45-100” –16” (R), 24” (H), 30” (EH)
All models share the same gas valve system, remote, gas connection, and glass type, simplifying installation and
operation.
All warnings and instructions apply to all models.
Refer to the model name for specific model, clearance and installation information.
Flare Fireplaces should only be connected to M&G DuraVent or ICC 4x6 or 5x8 venting system. Refer to the specific
appliance model and size to determine vent size (Gas specification table) and chimney pathway requirements
(Chimney path installation & planning table). For detailed chimney installation information please use the M&G
DuraVent direct vent installation manual: http://www.duravent.com
For details on ICC direct vent installation, please use the ICC installation guide.
http://icc-chimney.com/en/exceldirect-support
This product is listed to ANSI standards for “Vented Gas Fireplace Heaters” and applicable sections of “Gas Burning
Heating Appliances for Manufactured Homes and Recreational Vehicles”, and “Gas Fired Appliances for Use at High
Altitudes”.
Installation MUST comply with local, regional, state and national codes and regulations. Consult insurance carrier,
local building inspector, fire officials or authorities having jurisdiction over restrictions, installation inspection and
permits.
This installation must conform to local codes. In the absence of local codes, you must comply with the
National Fuel Gas Code, ANSI Z223.1-latest edition in the U.S.A. and the CAN/CGA B149 Installation Codes in Canada.
Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. For
assistance or additional information, consult a qualified service technician, service agency or your dealer.

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FIREPLACE OPERATION
REMOTE CONTROL INSTRUCTIONS

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RECEIVER AND REMOTE BATTERIES
Batteries –Remote
•2 x AAA (alkaline recommended).
•Low battery indicator on handsets with display.
•Battery replacement is recommended after 2 years.
Batteries –Receiver
•4 x 1.5 V “AA” (alkaline ONLY).
•Low battery indication: frequent beeps for 3 seconds when motor turns.
•An AC Mains Adapter may be connected in addition to batteries.
•Without using a mains AC adapter, battery replacement is recommended at the beginning of each heating
season as part of the yearly service check.
CAUTION: DO NOT USE a screwdriver or other metallic object to remove the batteries from the battery box! This could cause a
short circuit to the system.
PAIRING REMOTE WITH FIREPLACE RECEIVER
Your remote will come paired with the fireplace receiver to allow for operation out of the box. In the event of remote
or receiver replacement, use the following procedure to pair the remote with the receiver:
•Press and hold the receiver’s reset button (see figure 21) until you hear two (2) beeps. The first beep is short,
and the second beep is long. After the second beep, release the reset button.
•Within the subsequent 20 seconds, press the (Down Arrow) button on the handset until you hear two
additional short beeps confirming the code is set. If you hear one long beep, this indicates the code learning
sequence has failed or the wiring is incorrect.

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WALL SWITCH –OPTIONAL
The Wall Switch can be used to control your fireplace.
The following operations can be done from the wall switch:
•Turn On fireplace.
•Turn Off fireplace.
•Increase the flame height.
•Decrease the flame height.
Note that the thermostat and programming functions are not available with the wall switch.
The fireplace receiver will respond to both the wall switch or remote commands, regardless of what was used to
originally turn the system on.
The Wall switch is an optional item and is equipped with a 20-foot cable.
PLUG WALL SWITCH HERE
PANEL

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MEDIA ARRANGEMENTS
Flare Fireplaces can be equipped with different media types. Follow the instructions below for information on how to
add and arrange media in your Fireplace:
•Do not place any type of media on the pilot or in front of the pilot. Keep 1”distance from the pilot to allow
correct operation of the pilot.
•Media can be put over the Flare burner. Avoid placing media over the main burner ports as it may disrupt
flame in case of a clogged port. Avoid placing driftwood arching over burner, instead place in front or behind.
•If using media that was not supplied by Flare Fireplace, make sure that the media is certified/suitable to be
used in direct vent gas fireplaces.
•Keep the pilot front cover view open to be able to view the pilot spark and flame from outside.
•Fireglass:
a. ¼” or ½” Fire Glass may be used.
b. When the fireplace viewing window is open, and media is placed, make sure Fire Glass does not fall
on the ceramic glass lower frame as that may cause breakage when putting back the ceramic glass.
c. Make sure pilot is clear of any Fire Glass particles.
d. Flare Fire Glass can be put safely in to the firebox. Avoid overloading the burner with Fire Glass,
specifically over the main burner ports.
•Maintain minimum distance of ¼” from media to the fireplace glass panels.
•Use the manual for instructions on how to remove, replace, & arrange the fireplace glass media
PROPER DRIFTWOOD PLACEMENT IMPROPER DRIFTWOOD PLACEMENT
Ceramic Pebbles Fireglass
CHOKING HAZARD! Ensure that the fireplace area is clear of fire glass particles as these could be ingested by small
children. Vacuum area after installation.

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MEDIA CALCULATIONS
Please follow the below described quantities of media placement in your firebox. Please note, over saturation of
media throughout the firebox may result in improper combustion or Soot within the fireplace or termination cap.
30 6 Lbs 10 Lbs 2 Boxes 5 Pcs 9 Bags 4 Small 3 Large 1 Bag
45 11 Lbs 13 Lbs 3 Boxes 7 Pcs 12 Bags 6 Small 3 Large 1.5 Bags
50 12 Lbs 18 Lbs 4 Boxes 9 Pcs 15 Bags 7 Small 5 Large 2 Bags
60 15 Lbs 20 Lbs 5 Boxes 11 Pcs 17 Bags 9 Small 6 Large 2.5 Bags
70 17 Lbs 22 Lbs 5 Boxes 12 Pcs 18 Bags 10 Small 6 Large 3 Bags
80 21 Lbs 26 Lbs 6 Boxes 14 Pcs 22 Bags 11 Smal 7 Large 3.5 Bags
100 25 Lbs 30 Lbs 7 Boxes 17 Pcs 26 Bags 12 Small 8 Large 4.5 Bags
Glass
Diamond/
Rain Drops
Ceramic
Pebbles
Wood
Earth
Pebbles
Branches
Flare Front
Size
Embers
30 7 Lbs 10 Lbs 2 Boxes 5 Pcs 9 Bags 4 Small 3 Large 1 Bag
45 10 Lbs 13 Lbs 3 Boxes 7 Pcs 12 Bags 6 Small 3 Large 1.5 Bags
50 11 Lbs 18 Lbs 4 Boxes 9 Pcs 15 Bags 7 Small 5 Large 2 Bags
60 14 Lbs 20 Lbs 5 Boxes 11 Pcs 17 Bags 9 Small 6 Large 2.5 Bags
70 16 Lbs 22 Lbs 5 Boxes 12 Pcs 18 Bags 10 Small 6 Large 3 Bags
80 19 Lbs 26 Lbs 6 Boxes 14 Pcs 22 Bags 11 Smal 7 Large 3.5 Bags
100 23 Lbs 30 Lbs 7 Boxes 17 Pcs 26 Bags 12 Small 8 Large 4.5 Bags
Branches
Embers
Size
Glass
Diamond/
Rain Drops
Ceramic
Pebbles
Wood
Earth
Pebbles
Flare Corner
45 12 Lbs 15 Lbs 4 Boxes 9 Pcs 14 Bags 8 Small 3 Large 1.5 Bags
50 14 Lbs 20 Lbs 5 Boxes 11 Pcs 17 Bags 9 Small 4 Large 2 Bags
60 17 Lbs 22 Lbs 6 Boxes 13 Pcs 19 Bags 11 Small 5 Large 2.5 Bags
70 20 Lbs 26 Lbs 7 Boxes 14 Pcs 20 Bags 12 Small 6 Large 3 Bags
80 24 Lbs 31 Lbs 8 Boxes 16 Pcs 24 Bags 13 Smal 6 Large 3.5 Bags
100 29 Lbs 35 Lbs 9 Boxes 19 Pcs 28 Bags 14 Small 7 Large 4.5 Bags
Embers
Flare Room Definer
Size
Glass
Diamond/
Rain Drops
Ceramic
Pebbles
Wood
Earth
Pebbles
Branches

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FEATURE REMOVAL
SAFETY SCREEN REMOVAL
Follow the instructions below for safety screen removal.
PLEASE NOTE: Safety screen may be shipped separately from the appliance.
The barrier is designed to reduce the risk of burns from the hot viewing glass and is
provided with this appliance. It must remain installed for the protection of children and
other at-risk individuals.
Do NOT operate the fireplace without the safety screen barrier.
Front, See Through, and Corner Units
•Safety screen removal requires no tools.
•Push the top frame of the screen up until it clears the bottom of the opening.
•Tilt the bottom of the screen out and pull down so the top frame clears the opening.

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EXTERNAL GLASS REMOVAL –DOUBLE GLASS FIREPLACE
Follow the procedure below to remove and install back the fireplace external glass (double glass fireplace configuration).
Note: Suction cups are needed to remove the glass.
Warning! Turn off the fireplace and allow time for the unit to cool before proceeding.
Caution: The glass is very fragile and should be handled with care.
Warning! Double glass fireplace should NOT be operated without the external glass
•Confirm lock screws have been removed during install (should be done once, during install only).
•Attach glass suction cups to the glass. Use more than one suction cup if needed (any unit above 45”).
•Using suction cups, slightly push in the external glass top edge.
•Once glass has been pushed, slightly lift the glass to clear bottom part of the glass.
•Remove the glass and place in a secure location.
Install back external glass
•Attach glass suction cups to the glass. Use more than one suction cup if needed (any unit above 45”)
•Place upper edge of the glass in position and push latching trim.
•Once trim has been pushed in, slide glass top in position.
•Tilt in bottom edge of the glass in position as you are lifting the glass up.
•Glass is now secure in place. No bolts are needed to lock the glass.

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INTERNAL GLASS REMOVAL
Follow the procedures below to remove and install the internal ceramic glass (double glass fireplace configuration).
Note: Suction cups are needed to remove the glass.
Warning! Turn off the fireplace and allow time for the unit to cool before attempting to remove the glass.
CAUTION:The ceramic glass is very fragile and should be handled with care.
CAUTION: Do not operate the appliance with glass removed, cracked or broken. Replacement of the panel(s) should
be done by a licensed or qualified service person
Step 1 –Attach glass suction cups to the glass. Remove the glass’lower magnetic trim. Place the trim in a secure
place. Any unit above 45” requires 2 suction cups to hold the glass.
Step 2 –Release the lower glass trim. The lower trim bolts can be released by hand and should not require any tools.
Once bolts are released remove lower glass holder trim.
Step 3 –Hold the glass suction cups and hand release trim bolt on the top. The trim does not need to be removed and
will only open to allow a gap for glass removal.
Step 4 –Push the glass up and clear it from the bottom as shown
When putting the glass back, DO NOT overtighten the bolts or glass may break
Step 1 Step 2

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Step 3 Step 4-1
Step 4-2
When putting back the glass, DO NOT overtighten the bolts or glass may break
•Use step 4 –1 for putting the glass back.
•Glass trim screws should be closed hand-tight. DO NOT overtighten the bolts or glass may break.