Flavel Emberglow Classic RC User manual

,
EMBERGLOW
CLASSIC RC
RADIA T CO VECTOR GAS FIRE
Installation, Maintenance & User Instructions
Hand these instructions to the user
Model o. FEMC00R is for use on atural Gas (G20) at a supply
pressure of 20 mbar in G.B. / I.E.

CO TE TS
Contents
Installation Instructions Page
Appliance Data 3
Section 1 1.1 Conditions of Installation. 4
1.2 Flue & Chimney Suitability 4
1.3 Fireplace/Surround Suitability 5
1.4 Shelf Position 5
1.5 Side Clearance 5
1.6 Closure Plate 5
1.7 Flue & Chimney inspection 5-6
1.8 Chimney Catchment space 6
1.8.1 Brick Built Chimney 6-7
1.8.2 Fitting to Pre-Fab. Twin Wall
etal Flueboxes 7
1.8.3 Fitting to Pre-Cast Flue Installations 8
1.9 Hearth Fitting 8
1.10 Spillage onitoring System 8
Section 2 2.1 Packing Check List 9
2.2.1 Installation of Fire 9-10
2.2.2 Closure Plate Fitting 10
2.3 Fitting Canopy Rear Trim 11
2.4 Fitting Canopy to Firebox 11
2.5 Fitting Spigot to Firebox 12
2.6 Gas Tightness 12
.
Section 3 3.1 Assembly of Fuelbed 13-15
3.2 Connecting the battery pack 16
3.3 Fixing the Infra-Red Sensor in position 17
3.4 Lighting the appliance 18
3.5 Checking for clearance of combustion 19
3.6 Final Checks 20
Section 4
Maintenance Instructions
4.1 General Access for Servicing 21
4.1.1 Removal of the Upper Canopy 21
4.2 Removal of the Burner Assembly 21-22
4.3 Removal of the Control Tap 22
4.4 Removal of the ODS 22-23
4.5 Removal of the Control Board 23
2

APPLIA CE DATA
G20 Models
ain injector (1 off) Stereomatic size 360
Cat 82
Pilot Type. Copreci Single Flame
Type 21100 / 162
ax. Gross Heat Input : 6.0 kW
in. Gross Heat Input : 1.8 kW
Cold Pressure : 20.0 +/- 1.0 mbar (8.0 +/- 0.4 in w.g.)
Ignition : 9V battery / electronic ignition
Electrode Spark Gap : 4.0 mm
Weight (Packed) : 26.0kg
Firebox Dimensions (with case fitted)
Width : (with fender fitted) 675mm
Height : (with feet fitted) 710mm
Depth : (with fender fitted) 335mm
Height to top of the flue spigot : 490mm (with feet fitted)
Gas Connection : 8mm compression
(Supplied with fire)
EFFICIE CY DECLARATIO
The efficiency of this appliance has been measured as specified in
BS 7977-1 : 2002 and the result is 70%.
The gross calorific value of the fuel has been used for this efficiency
calculation.
The test data from which it has been calculated has been certified by
Advantica.
The efficiency value may be used in the UK Government’s Standard
Assessment Procedure (SAP) for energy rating of dwellings.
3

1.1 CO DITIO S OF I STALLATIO
In Great Britain :-
It is law that all gas appliances are installed only by a CORGI registered installer in
GB, in accordance with these installation instructions and the Gas Safety
(Installation and use) Regulations 1998. Failure to install appliances correctly
could lead to prosecution. It is in your own interest and that of safety to comply
with the law.
The installation must also be in accordance with all relevant parts of the Local and
National Building regulations where appropriate, the Building Regulations
(Scotland Consolidation) issued by the Scottish Development Department, and all
relevant recommendations of the following British Standard Code of Practice.
1. B.S. 5871. Part 1. Installation of Gas Fires.
2. B.S. 5440.: 2000 Parts 1 & 2. Installation of Flues & Ventilation.
3. B.S. 6891. Installation of Gas Pipework.
4. B.S. 6461. Part 1. Installation of Chimneys & Flues.
5. B.S. 1251. Open Fireplace Components.
6. B.S. 715. etal Flue pipes for Gas Appliances.
7. B.S. E.N. 1858 Chinmeys Components & Concrete Flue Blocks
8. B.S. 7566 Installation of factory-made Chimneys.
Ventilation Requirements
For use in G.B. purpose built ventilation is not normally required for this
appliance.
In Republic of Ireland :-
For use in I.E. this appliance must be installed in accordance with the rules
in force by a competent person and used only in a sufficiently ventilated
space. Please consult document I.S. 813 : 1996 Domestic Gas Installation,
issued by the ational Standards Authority of Ireland.
1.2 FLUE A D CHIM EY SUITABILITY
The appliance is designed for use with conventional brick built chimneys or lined
chimneys and pre – fabricated flues. It is also suitable for use with pre-cast flue
blocks conforming to BS EN 1858 and metal flue boxes conforming to BS 715. All
flues must conform to the following minimum dimensions.
Minimum diameter of circular flues 125 mm
Minimum effective height of all flue types 3 metres
Minimum cross sectional area of Pre-cast Flues 16,500 mm2
4

1.3 FIREPLACE / SURROU D SUITABILITY
The fire is suitable for hearth mounting or wall mounting. It must not be fitted
directly onto a carpet or other combustible material. It must not be fitted to
combustible walls.
This fire is suitable for the following hearth / surround types:
Non-combustible hearths / surrounds.
Purpose made proprietary hearths / surrounds with a minimum temperature rating
of 150oC.
If a heating appliance is fitted directly against a wall without the use of a fire-
place or fire surround, soft wall coverings such as wallpaper, blown vinyl,
etc. could be affected by the heat and may, therefore scorch or become dis-
coloured. Please bear this in mind when installing or decorating.
1.4 SHELF POSITIO
The fire may be fitted below a combustible shelf providing there is a minimum
distance of 200 mm above the top of the fire and the shelf does not project more
than 150 mm. If the shelf overhangs more than 150 mm the distance between the
fire and the shelf must be increased by 25 mm for every 25 mm of additional over-
hang over 150 mm.
1.5 SIDE CLEARA CE
A minimum clearance of 100mm should be allowed on either side of the fire for
servicing. Any fire surround uprights should not project forward by more than
100mm.
NOTE. The fire must be installed so that no part of a combustible side wall when
measured laterally is less than 500mm from the glass side panels.
1.6 CLOSURE PLATE
A closure plate is supplied with this fire and must be fitted. The closure plate must
be sealed to the fireplace or surround opening with suitable adhesive tape. See
section 2.2.2
1.7 FLUE / CHIM EY I SPECTIO
Before commencing installation, a flue or chimney should be inspected to ensure
that all the following conditions are satisfied.
a) Check that the chimney / flue only serves one fireplace and is clear of
any obstruction. Any obstruction. Any dampers or register plates must
be removed or locked in the open position.
5

b) Brick / stone built chimneys and any chimney or flue which has been
used for an appliance burning fuel other than gas must be thoroughly
swept. The base of the chimney / flue must also be thoroughly cleared
of debris etc.
Any under floor air supply to the fireplace must be completely sealed off.
Ensure that the inside of the chimney/flue is in good condition along its length and
check that there is no leakage of smoke through the structure of the chimney
during and after the smoke pellet test.
With pre-cast flues it is especially important to check the inside of the flue
for extruded cement / sealant protruding from the joints between the flue
blocks. If present, these should be removed by rodding the flue before
proceeding with the installation.
Using a smoke pellet, check that there is a positive up draught present in the
chimney / flue and that the smoke can be seen issuing from the terminal / chimney
pot outside. There must be no leakage of smoke through the structure of the
chimney during or after the smoke pellet test and it is important to check inside
upstairs rooms adjacent to the chimney / flue. Check the chimney pot / terminal
and general condition of the chimney brickwork or masonry. If the chimney or flue
is in poor condition or if there is no up draught do not proceed with the installation.
If there is a history of down draught conditions with the chimney / flue, a tested
and certified flue terminal or cowl suitable for the relevant flue type should be
considered.
A spillage test must always be carried out during commissioning of the
appliance.
1.8 CHIM EY CATCHME T SPACE.
1.8.1 Brick Built Chimneys.
The catchment space below the flue spigot should be as deep as
possible, and must not be less than 250mm measured from the bottom
of the flue spigot to the bottom of the catchment space, or to the top of
any “bricking-up” of the fireplace, whichever is the least. See Fig. 1.
The flue spigot must pass through the closure plate at least 25mm and
have a minimum clearance of 50mm between its open end and the
nearest obstruction. There must be a minimum clearance of 165mm
between the back of the closure plate and the back of the catchment
space. See Fig. 1 overpage.
6

The front opening of the fireplace must be between 305mm and 440mm
wide, and between 500mm and 650mm high. If the opening is larger
than this, then a surround must be constructed in a suitable non-com
bustible material to create an opening to these limits. Allow a minimum
flat surface of 20mm around the opening to ensure that the closure
plate can be sealed to the fireplace.
Any surround must be sealed to the fireplace to prevent leakage. The
operation of the chimney should be tested a detailed as in section 1.7.
Note. A flue spigot extension of up to a maximum total length of 125mm
may be fitted if necessary, providing that a minimum clearance
50mm between its open end and nearest obstruction is always
maintained.
Fig.1. Chimney Catchment Space.
1.8.2 Fitting to Pre-Fabricated twin wall metal Flue Boxes.
The appliance may be fitted to a twin wall metal flue box conforming to
the constructional requirements of BS 715, (for example the Selkirk LFE
125 box). The box must have a minimum flue diameter of 125mm
internal and minimum internal dimensions of 160mm deep by 580mm
high by 350mm wide. There are no maximum dimensional requirements
for the box. The top face of the box must be insulated with a minimum
thickness of 50mm of non-combustible mineral wool insulation or similar
material. The flue box must stand on a non-combustible base of
minimum thickness 12mm.
7

1.8.3 Fitting to Pre-Cast Flue Installations.
The pre-cast opening must be a minimum of 122.7cm2or
equivalent cross-sectional area and have a minimum effective flue
height of 3 metres. This appliance has been tested for use in a pre-
cast flue block complying with BS E 1858. In accordance with
BS E 1858, pre-cast flues built with directly plastered faces (front
or rear) are not correctly installed as to ensure proper operation
with any type of gas fire. In some instances of this flue
construction, temperature cracking of surface plaster may occur
through no fault of the appliance. An air gap or some form of
insulation material should be installed to prevent normal flue
temperatures from damaging wall surfaces.
1.9 HEARTH FITTI G
This appliance must only be installed on to a level concrete or non-
combustible hearth. The feet must not be removed when installing
directly onto a hearth.The hearth material must be a minimum thickness
of 13 mm with the outer perimeter of the hearth panel at least 50 mm
above the floor level, to discourage the placing of carpet or other floor
coverings over it. The hearth must be fitted symmetrically about the
fire opening and have a minimum width of 760 mm and a minimum
projection of 350 mm forwards from the fire opening.
1.10 SPILLAGE MO ITORI G SYSTEM
This appliance is fitted with an atmosphere sensing spillage monitoring
system in the form of an oxygen sensing pilot. This is designed to shut
the fire off in the event of partial or complete blockage of the flue
causing a build up of combustion products in the room in which the fire
is operating. The following are important warnings relating to the
spillage monitoring system:
The spillage monitoring system must not be adjusted by the
Installer. The spillage monitoring system must not be put out of action.
When the spillage monitoring system is exchanged, only a complete
original anufacturers part may be fitted. It is not possible to replace
individual parts on the pilot system on the appliance, only a complete
pilot assembly (including thermocouple) may be fitted.
8

2.1 PACKI G CHECK LIST
1 off Cast Canopy
1 off Firebox / Burner Assembly
1 off Flue Spigot
1 off Closure Plate
1 off Literature / Loose Items Pack
1 off Fuelbed
1 off Coal Pack
1 off Cast Fender
1 off Remote Handset
2.2 I STALLATIO OF FIRE
2.2.1 Preparation.
a) Remove the glass panel by rotating the latch to release. Lift the glass
panel upwards and lift away. See Fig. 2.
Fig. 2 Remove the Glass Panel
b) Grasp sides of the of the glass panel and pull lower edge forward.
c) Remove the coal / fuelbed packs that have been retained by the glass
panel (not shown in Fig. 2 above)
d) To re-fit the glass panel, engage the 2 side glasses in the sealing
channels, with the projecting glass edge uppermost. Slide the panel up
until the top edge enters the slot, then push the lower edge in and turn
the latch to secure it.
9
Glass Panel
Retaining Latch

2.2.2 Closure plate fitting
a) Fit the closure plate to the fireplace opening and ensure that it has a flat
sealing area of at least 10mm sealed on all sides. See Fig. 3 below
Dimensions stated are for closure plate supplied
Check the operation of the chimney as follows:-
Apply a smoke match to the flue spigot opening in the closure plate and observe
the smoke. If there is a definite flow into the opening then proceed with the instal-
lation. If there is not a definite flow into the opening, pre-heat the chimney for
about two minutes and retest for flow. If there still is no definite flow into the open-
ing, the chimney may require attention. DO NOT FIT THE FIRE-SEEK EXPERT
ADVICE.
10
Minimum 10mm
Flat Sealing Area
Spigot Opening
168 x 68mm
660mm
460mm
462mm to
C R
525mm Minimum
650mm Maximum
Fireplace
Opening
Dimensions
Closure
Plate
Dimensions
Air Relief Openings
Fig. 3
305mm Minimum
440mm Maximum
100mm
15mm

2.3 FITTI G THE CA OPY REAR TRIM
a) Secure the canopy rear trim to the canopy via the four fixings screws (2
off L/H & 2 off R/H) as shown below in Fig. 4
Fig. 4
2.4 FITTI G THE CA OPY TO THE FIREBOX
a) Secure the canopy to the firebox with the four screws (2 off L/H & 2 off
R/H) as shown below in Fig. 5
Fig. 5
11
2 off R/H Fixing
Screws
2 off R/H Canopy
fixing screws

2.5 FITTI G THE SPIGOT TO THE FIREBOX
a) Screw the firebox spigot to the draught diverter with the four screws, 2
off upper (as shown below in Fig. 6) & 2 off lower screws (not pictured) .
Fig. 6
ote : A means of isolation must be provided near to the appliance to facilitate
servicing.
Ensure that the gas supply is turned off before commencing.
The gas connection should be made to the appliance inlet elbow using 8 mm rigid
tubing. The gas connection can be made left hand, right hand or rear. In line with
current installation regulations, a restrictor should be fitted to the inlet pipework to
isolate the appliance for servicing and repair purposes.
Before making the final gas connection, thoroughly purge the gas supply
pipe work to remove all foreign matter, otherwise serious damage may be
caused to the gas control valve on the fire.
2.6 GAS TIGHT ESS
a) Remove the pressure test point screw from the inlet elbow and fit a
manometer.
b) Turn on the main gas supply and light the fire as described in section
3.4 and carry out a gas tightness test.
c) Check that the gas pressure is 20.0 mbar (± 1.0 mbar), 8.0 in w.g. +/-
0.4 in w.g.
d) Turn off the fire, remove the manometer and refit the pressure test point
screw. Check the pressure test point screw for gas tightness with the
appliance turned on using a suitable leak detection fluid or detector.
12
4off Flue Spigot
Fixing screws

3.1 ASSEMBLY OF THE FUELBED
a) Fit the fuelbed base into the combustion chamber as shown below in
Fig. 7. Ensure that the slot in the fuel-bed is located onto the lip on the
fuel-bed base support.
Fig. 7
b) Fit coal “A” onto the fuelbed base in the position as shown below in
Fig. 8. The coal form has the individual placement letters stamped on
the bottom face.
Fig. 8
13
Coal Form “A”
NOTE : The position of the fuel-bed components are critical to the
performance of the product. Therefore please ensure that the fuel-bed
components are positioned as described in the following section prior to
re uesting a service call due to soot build up, poor flame pattern etc.
Burner
Locating Lip on
Fuel-bed Support
Section View of
Fuel-bed Base / Burner

c) Fit coal “B” onto the fuelbed base in the position as shown below in
Fig. 9. The coal form has the individual placement letters stamped on
the bottom face.
Fig. 9
d) Fit coal “C” onto the fuelbed base in the position as shown below in
Fig. 10. The coal form has the individual placement letters stamped on
the bottom face.
Fig. 10
e) Fit coal “D” onto the fuelbed base in the position as shown overpage in
Fig. 11. The coal form has the individual placement letters stamped on
the bottom face.
14
Coal Form “B”
Coal Form “C”

Fig. 11
f) Fit coal “E” onto the fuelbed base in the position as shown below in
Fig. 12. The coal from has the individual placement letters stamped on
the bottom face.
Fig. 12
To ensure that the release of fibres from these R.C.F (Refractory Ceramic
Fibre) articles is kept to a minimum, during installation and servicing we
recommend that you use a HEPA filtered vacuum to remove any dust
accumulated in and around the appliance before and after working on the
appliance. When replacing these articles we recommend that the replaced
items are not broken up, but are sealed within heavy duty polythene bags,
clearly labelled as “RCF waste”. RCF waste is classed as a “stable”, non
reactive hazardous waste and may be disposed of at a landfill licensed to
accept such waste Protective clothing is not required when handling these
articles, but we recommend you follow the normal hygiene rules of not
smoking, eating or drinking in the work area, and always wash your hands
before eating or drinking.
15
Coal Form “D”
Coal Form “E”

3.2 CO ECTI G THE BATTERY PACK
a) To prevent un-necessary battery drain, the battery pack that is
used to power the remote control function for this product is
disconnected at the factory. Prior to attempting to light the product, can
the installer please ensure that the battery pack is re-connected as
described in section b), c) & d) below.
b) Locate the battery pack in the support cradle at the bottom R/H side of
the fire, behind the ashpan cover.
c) The wire and connecting plug from the battery pack should then be
connected into the supply wire running from the control board. See Fig
13 below.
Fig. 13
d) Replace the battery pack into its mounting cradle below the fire / burner.
16
Battery
Pack
Connecting Wire
Connecting
Plug

3.3 FIXI G THE I FRARED SE SOR I POSITIO
a) The infrared sensor is supplied from the factory attached to a self
adhesive pad. This pad can therefore be attached to the hearth in
a position to suit the form of the ashpan that is supplied with the product
Fig. 14 below shows the self adhesive pad and infrared eye attached to
the flying lead, as supplied from the factory.
Fig. 14
b) Remove the backing paper from the self adhesive pad and position the
infrared eye in the corner of the ashpan cover, so that the infrared
eye is flush with the front edge of the ashpan cover, as shown below in
Fig. 15. Check the operation of the handset, as detailed in Section 3.3
and adjust the position of the infrared eye if necessary.
Fig. 15
17
Infrared Eye Sensor
Self Adhesive Pad
Infrared Eye
Flying Lead

3.4 LIGHTI G THE APPLIA CE
a) The Remote control handset generates an infrared signal, which will be
received by the sensor situated at the front right of your fire, behind the
black ashpan cover. This infrared signal requires direct line of sight
from the handset to the sensor on the fire to ensure good operation.
b) To light the appliance using the handset, point the handset at the fire
and press the 2 left hand buttons together. The fire will emit a “beep”
sound, the buttons can now be released. After a few seconds an
audible clicking can be heard and then the fire will light the pilot and
then light the main burner. The ignition cycle will take approximately 20
seconds.
c) To reduce the level of heat input on the fire, point the handset at the fire
and press the small flame button. (An audible beep will be heard)
d) To increase the level of heat input on the fire, point the handset at the
fire and press the large flame button. (An audible beep will be heard)
e) To leave the fire in the standby mode (pilot only running) press the small
round button on the handset.
f) To switch the appliance off completely, press the large round button on
the handset, the fire will then switch off. See fig. 16 below for image of
handset
Fig. 16
Off Button High (Large Flame)
Low (Small Flame)
Standby Button
18

IMPORTA T: THE FIRE MUST O LY BE OPERATED WITH THE FRO T
CASTI G I PLACE
3.5 CHECKI G FOR CLEARA CE OF COMBUSTIO PRODUCTS
a) Close all doors and windows in the room.
b) Light the fire and turn to the maximum position.
After 5 minutes hold the smoke match as shown in Fig. 17 below.
Whilst holding the smoke match in the correct position, approximately
25mm below the lower edge of the draught diverter, ensure that most of
the smoke is drawn into the flue aperture. If in doubt repeat the
exercise after a further 5/10 minutes.
ote:- It is recommended that the smoke match is fitted into an approved
smoke match holder, when checking for clearance of combustion
products.
Fig. 17
If there is an extractor fan fitted in a joining room, then the spillage test must be
repeated with the fan switched on and running at maximum speed. All
interconnecting doors must be opened in accordance with the latest issue of BS
5440.
IF SPILLAGE IS DETECTED
The cause must be discovered and the fault corrected. If the fault cannot be cor-
rected disconnect the appliance from the gas supply and seek expert advice.
Possible causes of spillage from the appliance are:- chimney restriction, down
draught or insufficient air supply to the room.
c) After ensuring that the fire is safe to use it should be left on “High”
position to fully warm up. During this time a slight odour may be
noticed, this is due to the “newness” of the fire and will soon disappear.
19
Smoke Match position -
Approximately 25mm
below and from left
hand edge of draught
diverter (viewed from
rear for clarity of image)
Smoke match holder to be
inserted at approximely 45
degree angle below side
trim
45 degrees

3.6 FI AL CHECKS
a) Recheck the operation of the fire on all settings.
b) ake sure that the user knows how to operate the fire and refer them
to the user book.
c) Inform the User that the odel Number for ordering parts is shown on
the rating plate. This is located on the back plate of the fire and can be
viewed by looking underneath the burner assembly. Inform the user the
fire should be serviced annually for continued safe operation.
d) Hand this instruction booklet to the customer.
20