Flavel Vesta Mounting instructions

Vesta
INSET FUEL EFFECT GAS FIRE
Installation, aintenance & User Instructions
Hand these instructions to the user following installation
odel No’s FVTC** N, FVTP** N, FVTC**RN & FVTP**RN are only
for use on Natural Gas (G20) at a supply pressure of 20 mbar in G.B.
/ I.E.
** denotes colour variant

CONTENTS
Section 1 Information and Requirements PAGE
1.0 Appliance Information 3
1.1 Conditions of Installation 4
1.2 Flue and chimney suitability 4
1.3 Fireplace / surround suitability 4
1.4 Shelf position 5
1.5 Chimney inspection 5
1.6 Fire place opening / catchment space 6
1.7 Fitting to Chair bricks 8
1.8 Precast Flues 8
1.9 Metal Flue boxes 8
1.10 Wall / Hearth Mounting 9
1.11 Spillage Monitoring System 10
Section 2 Installation of Fire
2.1 Unpacking the fire 11
2.2 Installing the Firebox 11
2.3 Preparation of Firebox Opening 12-19
2.4 Gas tightness and burner pressure (MC Models) 20
2.4 Gas tightness and burner pressure (RC Models) 20
Section 3 Assembling Fuel Bed and Commissioning
3.1 Assembling the ceramics and fuel bed (coal models) 21-25
3.2 Assembling the ceramics and fuel bed (pebble models) 26-29
3.3 Fitting the Fascia 30
3.4 Lighting the appliance (MC Models) 31
3.5 Lighting the appliance (RC Models) 31-33
3.6 Checking for clearance of combustion 33
products
Section 4 aintenance
4.1 Removal of the Burner Assembly (Manual) 34
4.2 Removal of the Piezo Igniter 35
4.3 Removal of the Control Tap 35
4.4 Removal of the Pilot Assembly 35
4.5 Removal of the Burner Assembly (Remote) 36
4.6 Removal of the RC Valve 36
4.7 Removal of the Pilot Assembly 36-37
4.8 Removal of the Batteries in the IR Reciever 37
Section 5 User Instructions
5.1 Conditions of Installation 39
5.2.1 Operating the Fire (MC models) 41
5.2.2 Operating the Fire (RC models) 42-43
5.2.3 Spillage Monitoring System 43
5.3 Re-Assembling the fuel-bed (coal models) 44-48
5.4 Re-Assembling the fuel-bed (pebble models) 49-52
5.5 Cleaning the Fire 52
5.6 Cleaning the Fuel-bed 52
5.7 Removal & Re-Fitting the Fascia 53
5.8 User Replaceable Parts 53
This appliance is manufactured by :- BFM Europe Ltd, Trentham Lakes, Stoke-on-Trent, ST4 4TJ
2

SECTION 1
INFOR ATION AND REQUIRE ENTS
1.0 APPLIANCE INFOR ATION
Model FVTC**MN, FVTP**MN, FVTC**RN &
FVTP**RN
Gas Type G20
Main injectors (2 off) Size 235
Pilot Type S.I.T. Oxystop
YA OP 9022 (MC & RC)
Max. Gross Heat Input : 6.5 kW
Min. Gross Heat Input : 4.2 kW
Cold Pressure : FVTC / P**MN - 20.0 +/-1.0 mbar
Cold Pressure : FVTC / P**RN - 20.0 +/-1.0 mbar
Ignition : Push-button Piezo (Manual models)
6V Battery Generator (Remote models)
Electrode Spark Gap 4.0mm All models
Weight MC 19 g, RC 20kG
Fire box Dimensions (with fascia fitted)
Width : (with fascia fitted) 753mm
Height : (with fascia fitted) 559mm
Depth : (overall-with fascia) 198mm
Depth : (from mounting face) 70mm
Gas Connection 8mm Compression (Supplied with fire)
Efficiency Declaration
The efficiency of this appliance has been measured as specified in
BS 7977-1 : 2002 and the result is 55%.
The gross calorific value of the fuel has been used for this efficiency
calculation.
The test data from which it has been calculated has been certified by Advantica.
The efficiency value may be used in the U Government’s Standard Assessment
Procedure (SAP) for energy rating of dwellings.
3

INSTALLATION REQUIRE ENTS
1.1 CONDITIONS OF INSTALLATION
It is the law that all gas appliances are installed only by a CORGI Registered
Installer, in accordance with these installation instructions and the Gas Safety
(Installation and Use) Regulations 1998 as amended. Failure to install appliances
correctly could lead to prosecution. It is in your own interest and that of safety to
comply with the law.
The installation must also be in accordance with all relevant parts of the Local and
National Building Regulations where appropriate, the Building Regulations
(Scotland Consolidation) issued by the Scottish Development Department, and all
applicable requirements of the following British Standard Code of Practice.
1. BS 5871 Part 2 Installation of Inset Live Fuel Effect Gas Fires
2. BS 6891 Installation of Gas Pipework
3. BS 5440 Parts 1 & 2 Installation of Flues and Ventilation
4. BS 1251 Open fire place components
5. BS 715 / BS EN 1856-2 Metal flue pipes for gas appliances
6. BS EN 1858 Clay Flue Blocks and Terminals
7. IS 813 : 1996 Domestic Gas Installation (Republic of Ireland)
No purpose made additional ventilation is normally required for this
appliance, when installed in G.B. When Installing in I.E. please consult
document I.S. 813 : 1996 Domestic Gas Installation, which is issued by the
National Standards Authority of Ireland. If installing in Northern Ireland,
please consult local building regulations. Any purpose made ventilation
must be checked periodically to ensure that it is free from obstruction.
1.2 FLUE AND CHI NEY SUITABILITY
This appliance is designed for use with conventional brick built or lined chimneys
and fabricated flues and metal flue boxes conforming to BS 715 / BS EN 1856-2.
All flues must conform to the following minimum dimensions.
inimum diameter of circular flues 125 mm (Without Flue
Restrictor Fitted)
inimum effective height of all flue types 3 metres
When fitting to conventional chimneys or 175mm flues it may be desirable to
fit the flue restrictor baffle (supplied) to reduce the flue flow and increase the
efficiency of the fire. Safe clearance of products must always be checked by
carrying out a smoke match test as described.
4

1.3 FIREPLACE / SURROUND SUITABILITY
The fire must not be installed directly onto carpet or other combustible floor
materials. See page 9 for further details regarding hearth panels.
The fire is suitable for fitting to non-combustible fire place surrounds and
proprietary fire place surrounds with a temperature rating of at least 150oc.
If a heating appliance is fitted directly against a wall without the use of a fire
surround or fire place all combustible material must be removed from behind
the trim. Soft wall coverings such as blown vinyl, wall paper etc. could be
affected by the rising hot air and scorching and/or discoloration may result.
Due consideration should be made to this when installing or decorating.
1.4 SHELF POSITION
The fire may be fitted below a combustible shelf providing there is a minimum
distance of 200mm above the top of the fire and the shelf does not project more
than 150mm. If the shelf overhangs more than 150mm the distance between the
fire and the shelf must be increased by 15mm for every 25mm of additional over-
hang over 150mm.
1.5 FLUE / CHI NEY INSPECTION
Before commencing installation, a flue or chimney should be inspected to ensure
that all the following conditions are satisfied.
1. Check that the chimney / flue only serves one fire place and is clear of any
obstruction. Any dampers or register plates must be removed or locked in
the open position.
2. Brick/stone built chimneys or any chimney or flue which has been used for
an appliance burning fuel other than gas must be thoroughly swept. The
base of the chimney / flue must also be thoroughly cleared of debris etc.
3. Any under-floor air supply to the fire place must be completely sealed off.
4. Ensure that the inside of the chimney / flue is in good condition along it’s
length and check that there is no leakage of smoke through the structure
of the chimney during and after the smoke pellet test. With pre-cast flues
it is especially important to check the inside of the flue for extruded
cement / sealant protruding from the joints between the flue
blocks. If present, these should be removed by rodding the flue
before proceeding with the installation.
5. Using a smoke pellet, check that there is an up-draught in the chim
ney / flue and that the smoke can be seen issuing from the terminal /
chimney pot outside.
5

There must be no leakage of smoke through the structure of
the chimney during or after the smoke pellet test and it is
important to check inside upstairs rooms adjacent to the chimney /
flue. Check the chimney pot / terminal and general condition of the
brickwork or masonry. If the chimney or flue is in poor condition or if
there is no up-draught do not proceed with the installation. If there is a
history of down-draught conditions with the chimney / flue, a tested and
certificated flue terminal or cowl suitable for the relevant flue type should
be considered.
6. A spillage test must always be carried out during commissioning of
the appliance.
1.6 FIRE PLACE OPENING AND CHI NEY CATCH ENT SPACE
The front opening of the fire place must be between 350mm and 400mm wide,
and between 490 and 500mm high. If the opening exceeds these dimensions then
a surround must be constructed from suitable non-combustible material to produce
a correct size opening. Any surround must be suitably sealed to the fire place to
prevent leakage. See below in fig.1
When installing into a brick built chimney, you must ensure that there is sufficient
depth to accomodate any debris which may fall from the chimney. This depth
must be sufficient to accomodate 12 litres of volumetric space.
Fire pening
350mm Minimum
400mm Maximum
520mm
Minimum
420mm Minimum
Fig. 1
490mm Minimum
500mm Maximum
NOTE : Minimum
25mm c earance
for fascia a so
required be ow
bottom edge of
opening
Minimum Flat
Sealing Area
6

Table A - Installation Depth Requirements for a Flavel Vesta being installed
into a bric built chimney, requiring 12.0 litres of debris collection volume
(Fig. 2).
Opening Width (mm) Minimum Depth Required (mm)
350 (minimum opening width) 173
360 170
370 167
380 163
390 158
400 (maximum opening width) 155
For example, if the appliance was to be fitted into a 400mm wide opening, the
depth required would be 155mm. See fig. 2 below for explanatory diagram.
Fig. 2
7
pening Width ( e.g. 400mm)
Depth Required
(e.g. 155mm)

1.7 FITTING TO FIREPLACES WITH EXISTING CHAIRBRICKS AND
CONVENTIONAL BRICKBUILT CHI NEYS
This appliance is suitable for use in fireplaces fitted with an existing chairbrick
without the need for removal of the chairbrick, providing the minimum depth of the
fireplace exceeds 190mm. If the depth is less than 190mm then the spacer
(optional) must be used to give a minimum clearance from the rear of the fire to
the rear of the chairbrick of at least 90mm to allow sufficient space for the collec-
tion of debris which may fall down the chimney. The fireplace must be checked to
ensure that no part of the chairbrick is within 50mm of the flue outlet of the fire
when installed.
1.8 FITTING TO PRE-CAST FLUE INSTALLATIONS
To install the fire box in to pre-cast flue starter blocks, there must be at least
100mm from the mounting face of the fire to the rear of the pre-cast flue
starter block to allow sufficient space for debris collection. It is important to
consider this depth if choosing a fire surround as the thickness of the fire surround
must be sufficient to give a total depth of at least 100mm to the rear of the
starter block, otherwise there will be insufficient depth. To increase this depth the
fire surround may be packed away from the wall using suitable non-combustible
board, providing the installation is correctly sealed. If in doubt about the suitability
of the fire contact BFM Europe Ltd. for advice before proceeding.
It is important to ensure that the pre-cast flue is in good condition and is free from
extruded mortar or sealant from between the flue blocks.
This appliance has been tested for use in a pre-cast flue block complying
with BS EN 1858. In accordance with BS EN 1858, pre-cast flues built with
directly plastered faces (front or rear) are not correctly installed as to ensure
proper operation with any type of gas fire. In some instances of this flue
construction, temperature cracking of surface plaster may occur through no
fault of the appliance. An air gap or some form of insulation material should
be installed to prevent normal flue temperatures from damaging wall
surfaces.
1.9 FITTING TO PRE-FABRICATED TWIN WALL ETAL FLUE BOXES
The appliance may be fitted to twin wall metal flue boxes conforming to the
constructional requirements of BS 715, (for example the Selkirk LFE 125 box).
The box must have a minimum flue diameter of 125mm internal and minimum
internal dimensions of 160mm deep by 490mm high by 350mm wide. There are
no maximum dimensional requirements for the box. The top face of the box must
be insulated with a minimum thickness of 50mm of non-combustible mineral wool
insulation or similar material. The flue box must stand on a non-combustible base
of minimum thickness 12mm.
8

1.10 WALL / HEARTH OUNTING
This appliance must be fitted on a flat, non-combustible base of minimum
thickness 12mm. In addition, a non-combustible hearth or physical barrier should
be provided in front of the fire.
With “hole in the wall” type installations, where it may be desirable not to fit a
hearth panel or physical barrier, the product may be installed in accordance with
Document J of the building regulations so that every part of theflame or
incandescent material is at least 225mm above the floor level. For the customers
safety, and in accordance with BS 5871-2, the fitting of a hearth panel or physical
barrier should be carried out. Should this advice not be followed however, please
give consideration to the safety of the occupants in the room to which the
appliance is installed.
Any hearth panel or physical barrier that is fitted should project a mnimum of
300mm forwards from the fire opening and 150mm either side of the fire
opening, as shown below in Fig. 3 Any physical barrier must be securely fixed and
be of robust design.
Fig. 3
9
Example of Wall
Mounted Physical /
Tactile Barrier
Example of Floor Mounted
Physical Barrier i.e. Hearth
Panel
Fireplace pening
300mm
Minimum
300mm
Minimum
150mm Minimum each
side of fireplace
opening

1.11 SPILLAGE ONITORING SYSTE
This appliance is fitted with an atmosphere sensing spillage monitoring system in
the form of an oxygen sensing pilot. This is designed to shut the fire off in the
event of a partial or complete blockage of the flue causing a build up of
combustion products in the room in which the fire is operated. The following are
important warnings relating to this spillage monitoring system :-
1) The spillage monitoring system must not be adjusted by the installer.
2) The spillage monitoring system must not be put out of operation.
3) When the spillage monitoring system is exchanged only a complete original
manufacturers part may be fitted. It is not possible to replace individual parts on
the pilot system on this appliance, only a complete pilot assembly (including the
thermocouple) may be fitted.
10

SECTION 2
INSTALLATION OF FIRE
2.1 UNPACKING THE FIRE
Carefully lift the fire out of the carton. Remove the loose item packaging carefully
from the front of the appliance. Check the contents as listed :-
Packing Check List
1off Fire box / burner assembly
1off Boxed ceramic base, 2 piece ceramic front rail 11 synthetic coals or
pebbles
1off Loose items bag.
1off Installation and user instruction book (Combined)
1off Flue restrictor baffle (for use in brick built chimneys and large diameter
e.g. 175mm flue applications).
2.2 INSTALLING THE FIRE BOX
Establish which type of flue you are intending to install the fire in to :-
225 x 225mm (9 inch x 9 inch) brick built chimneys
175mm (7 inch) diameter lined brick or stone flue, insulated pre-fabricated
metal flue box to BS 715 / BS EN 1856-2 or Pre-Cast Flue to BS EN 1858
When installing into 125mm (5 inch) diameter lined brick or stone flue, or
insulated pre-fabricated metal flue box to BS 715 / BS EN 1856-2 and
pre-cast flues the restrictor baffle must not be fitted.
A spillage test must always be carried out to check satisfactory
clearance of flue products, regardless of the type of flue the
appliance is being fitted to.
This product is designed to fit into a standard set of pre-cast starter
blocks, without needing to move the blocks within the wall cavity. If
the customer requires the product to be fitted at a height which
requires modification to the pre-cast flue system, please consult a
structural engineer regarding the re-positioning of the starter /
collection blocks of the pre-cast flue syste,
UNDER NO CIRCU STANCES SHOULD THE FIRE BE RECESSED INTO THE
GATHER BLOCK, OFFSET OR STRAIGHT FLUE BLOCKS.
11

2.3 PREPARATION OF THE FIREBOX OPENING
If installing the product into a hole in the wall type installation, create an opening
as shown in Fig. 4 below. If installing into a conventional opening with a hearth
panel, create an opening as shown in Fig. 5 below.
Fig. 4 - Hole in the Wall Installations
Fig. 5 - Conventional Installations
12
Min. 350mm
Max. 400mm
Min. 490mm
Max. 500mm
Asper section 1.6,
1.8or 1.9
Min.350mm
Max. 400mm
Min. 490mm
Max. 500mm
65mm Minimum
This wi ensure c earance for
the fascia assemb y
50mm
300mm
Minimum
750mm Minimum
100mm Minimum
This wi ensure that the
distance from f oor eve to
the burner is 225mm and
hence comp ies with
Document J of the bui ding
regu ations (paragraph 3.4)
Aspersection 1.6,
1.8 or 1.9

For all models proceed as follows :-
a) Remove the firebox / burner assembly from the packaging. Remove the
fuel-bed set from the combustion chamber and store in a safe location.
Fig. 6
b) Remove the firebox mounting plate from the rear face of the firebox
assembly by unscrewing the M5 retaining screws as shown below in
Fig. 7
Fig. 7
13
Remove Fuel-bed
Set from Firebox
before proceeding
with the installation
Remove Firebox
Mounting Frame by
Unscrewing the 4 off
retaining screws as
indicated

c) The firebox mounting plate should then be secured to the fireplace
opening as created in section 2.3, via the mounting holes as indicated
below in Fig. 8.
Fig. 8
d) Drill 8 off holes in the positions as indicated, and secure the firebox
mounting plate to the fireplace opening. Use all eight fixing points to
ensure a satisfactory seal is achieved. It may be necessary to seal the
plate with tape if required.
e) Remove the burner engine from the fire as shown overpage in Fig. 9 &
Fig. 10 (Manual & Remote control versions respectively).
14
430mm
500mm
250mm
215mm
20mm
7mm Base
Centre Hole
nly
20mm

f) For manual control versions, remove the 4 off burner mounting
screws as shown below in Fig. 9
Fig. 9
g) For remote control versions, remove the 2 off burner mounting
screws as shown below in Fig. 10
Fig. 10
h) With the burner removed from the firebox, plan the routing of the gas
supply pipe into the firebox. See overpage, section i) for suggested
pipework routing.
15
4off Burner Retaining
screws
2 off Burner Retaining
Screws

Continue for all models
i) Decide which side the gas supply is to enter the fire from. If concealed
pipe work is required plan the pipe run to enter the fire box through one
of the openings in the sides of the fire box below the fuelbed support
panel and connect to the isolating / inlet elbow. The gas connection to
the appliance should be made to the isolating / inlet elbow using 8mm
rigid tubing. There must be no soldered joints within the firebox. See
fig. 11 & 12 below for suggested concealed pipe layouts.
Fig. 11
Fig. 12
Note : Before breaking into the gas supply a pressure drop test should be
carried out to establish that the existing pipework is sound.
j) Carefully withdraw the fire box from the opening to enable the gas
supply and fire fixing to be completed.
Firebox
Fireplace
Builders
pening
Gas Supply
Firebox
Approx.
40mm Fireplace
Gas Supply
Approx.
40mm
Purpose shaped gas
supply pipe is supplied
for R/H entry
16

I PORTANT : Sealing of the Gas Unused Gas Pipe Inlet Apertures
In line with current CORGI regulations, it is imperative that the gas supply inlet
apertures that are not utilised during the installation are sealed with the foil
tape as supplied. Failure to seal these inlet apertures could lead to flame
reversal, which in turn will damage the burner and control systems of the product.
Fig. 13 below shows a correctly sealed installation.
Fig. 13
PLEASE NOTE :-
17
BF EUROPE LTD. WILL NOT BE LIABLE FOR
GUARANTEE CLAI S THAT ARE AS A DIRECT
RESULT OF THE UNUSED GAS INLET APERTURES
NOT BEING CORRECTLY SEALED.
nly holes to be left is
the gas inlet aperture
that is used
Seal off unused gas inlet
apertures and cable fixing holes
as shown

The preferred method of fixing which is suitable for almost all situations is
the cable fixing method which is described in the following section in detail.
The fire may be secured using the cable method as described below, or
alternatively, in installations where the cable method is not suitable (eg. loose
masonary in rear of fire opening), refer to section c) of item 2.3 and use heavy
duty fixings (not supplied) to secure the firebox mounting plate to the wall.
To secure using the preferred cable method proceed as follows-
k) Mark out and drill 4 off No 14 (6mm) holes in the back face of the fire
opening in the positions shown below in fig. 14
Fig. 14
Fit the wallplugs provided and screw the fixing eyes securely into the rear of the
fire opening. If the clearance at the rear of the fire is at the minimum specified for
a precast flue application, it may be necessary to bend over the lower fixing eyes
after screwing them fully in to the rear of a pre-cast starter block.
l) Uncoil the two fire fixing cables and thread one end of each of the
cables through one of the two holes on each side of the flue outlet
shroud.
m) Position the fire carefully on the (protected) surface of the hearth and
reach into the fire opening. Thread each of the cables vertically
downwards through the pair of fixing eyes on the same side of the fire.
Thread the free end of the cables through the corresponding circular
hole on each side of the lower rear of the fire. Carefully slide the fire
box back into the fire opening and pull both cables tight.
n) Thread a tensioning screw over each of the cables and ensure that the
tensioning nut is screwed fully up against the hexagon shoulder of the
tensioning screw (this provides maximum travel for the tensioning nut).
20mm
500mm Fireplace pening
100mm
250mm
18

o) Fit a screwed nipple on to each of the cables and pull hand tight up
against the tensioning screw, then secure each nipple with a flat
bladed screwdriver. See fig. 15 below
Fig. 15
p) Evenly tighten the tensioning nuts to tension both cables and pull the
fire snugly against the wall. Do not overtighten, it is only necessary to
pull the seal up against the sealing face of the wall, it does not need to
be compressed. Check that there are no gaps behind the seal.
q) With the fire securely in place, if a concealed gas connection has been
made through either of the access holes in the sides of the fire, the
holes should be closed around the pipe to prevent leakage of air
through the gap around the pipe, refer to page 17.
r) Refit the burner. Fit the four retaining screws on manual control models
and two retaining screws on remote control models. Check that the
burner is correctly locked into position.
s) Secure the firebox into the mounting plate with the four off M5 screws.
t) Before making the final gas connection, thoroughly purge the gas
supply pipework to remove all foreign matter, otherwise serious
damage may be caused to the gas control valve on the fire.
19

2.4 GAS TIGHTNESS AND BURNER PRESSURE ( ANUAL CONTROL
ODELS)
a) Remove the pressure test point screw from the inlet elbow and fit a
manometer.
b) Turn on the main gas supply and carry out a gas tightness test.
c) Depress the control knob and turn anti-clockwise to the position marked
pilot. Hold in the control knob for a few seconds to purge the pipe work
then press the igniter button. The burner should light, continue to hold
the control knob for a few seconds then turn to the full-on position.
d) Check that the gas pressure is 20.0 mbar (+/- 1.0mbar) 8.0 in w.g.(+/-
0.4 in w.g.) for FVTC** N & FVTP** N models.
e) Turn off the fire, remove the manometer and refit the pressure test point
screw. Check the pressure test point screw for gas tightness with the
appliance turned on using a suitable leak detection fluid or detector.
2.5 GAS TIGHTNESS AND BURNER PRESSURE (RE OTE CONTROL
ODELS).
a) Remove the pressure test point screw from the inlet elbow and fit a
manometer.
b) Turn on the main gas supply and carry out a gas tightness test.
c) Depress both the round buttons on the handset. The fire will then
commence its ignition sequence and will light to high. See page 25
for full details of the operating method for the fire.
d) Check that the gas pressure is 20.0 mbar (+/- 1.0mbar) 8.0 in w.g.(+/-
0.4 in w.g.) for FVTC**RN & FVTP**RN models.
e) Turn off the fire, remove the manometer and refit the pressure test point
screw. Check the pressure test point screw for gas tightness with the
appliance turned on using a suitable leak detection fluid or detector.
20