FLETCHER Alfamacchine T-300 User manual
EN INSTRUCTIONS MANUAL
PLEASE RETAIN FOR FUTURE REFERENCE
Name DOUBLE MITRE SAW FOR “V” CUTTING
Function 45° CUTTING OF MOULDINGS MADE FROM WOOD, ENGINEERED WOOD AND SIMILAR, HARD
PLASTIC AND LIGHTWEIGHT ALLOYS
Model / Type T300/T350/T400
Serial number
Year of construction
Manual Revision 01
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Alfamacchine S.r.l.
Via Curie M. e P., 3
47122 Forlì - Italy
EC DECLARATION OF CONFORMITY
The Manufacturer Alfamacchine S.r.l.
&XULH0DULHH3LHUUH
47122 Forlì - Italy
Tel. +39. 0543.783301
that the machine:
HEREBY DECLARES,
Model: T300-T350-T400
Type: PNEUMATIC
Serial number:
- Machinery Directive 2006/42/EC
- Electromagnetic Compatibility (EMC) Directive 2014/30/EU
REFERENCE TO HARMONIZED STANDARDS APPLIED:
EN ISO 12100:2010; EN 60204-1:2006; UNI EN 1870-16:2012
NOTIFIED BODY no. 0476
KIWA CERMET ITALIA S.p.a.
40057 - GRANAROLO DELL’EMILIA (BO)
And authorizes
Alfamacchine S.r.l.
&XULH0DULHH3LHUUH
47122 Forlì (FC)
TO COMPILE THE TECHNICAL FILE ON ITS BEHALF
___________________________________ _______________________________
Date The Manufacturer
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TRANSLATION OF THE ORIGINAL INSTRUCTIONS
INDEX
EN
1. INTRODUCTION TO USE......................................................................................................................................................... 2
1.1. HOW TO CONSULT THIS MANUAL AND THE SYMBOLS ADOPTED ....................................................................... 2
1.3. TYPE OF USE AND CONTRAINDICATIONS............................................................................................................... 5
1.4. TECHNICAL CHARACTERISTICS............................................................................................................................... 7
1.5. PRODUCTS PROCESSED - HANDLED OR GENERATED ........................................................................................ 7
1.6. EMISSION OF AIRBORNE NOISE............................................................................................................................... 8
1.7. SAFETY INSTRUCTIONS ............................................................................................................................................ 8
1.7.1. RESIDUAL RISKS ........................................................................................................................................................ 8
1.7.2. DANGERS .................................................................................................................................................................... 9
1.8. DESCRIPTION OF SAFETY FUNCTIONS................................................................................................................. 10
1.9. MACHINE DESCRIPTION.......................................................................................................................................... 12
1.10. MAIN MACHINE COMPONENTS................................................................................................................................ 12
2. INSTALLATION ....................................................................................................................................................................... 16
2.1. STORING.................................................................................................................................................................... 16
2.2. CHECKS ON RECEPTION......................................................................................................................................... 16
................................................................................................................... 17
2.4 LIFTING AND HANDLING .......................................................................................................................................... 17
.................................................................................................................................. 19
3. PRELIMINARY PREPARATION AND ADJUSTMENT PROCEDURES ................................................................................. 20
3.1. POSITIONING............................................................................................................................................................. 20
3.2. SECURING THE MACHINE TO THE FLOOR ............................................................................................................ 20
4. INITIAL START-UP AND USE OF THE MACHINE................................................................................................................. 24
4.1. WORKSTATIONS AND OPERATORS' TASKS........................................................................................................... 24
.............................................................................................................. 24
4.3. START-UP................................................................................................................................................................... 25
5. MAINTENANCE, TROUBLESHOOTING AND CLEANING ................................................................................................... 32
5.1. MAINTENANCE TECHNICIAN REQUIREMENTS ..................................................................................................... 32
5.2. WORK STATIONS AND MAINTENANCE TECHNICIAN DUTIES.............................................................................. 32
5.3. MAINTENANCE PRESCRIPTIONS............................................................................................................................ 32
5.4. GENERAL WARNINGS .............................................................................................................................................. 32
5.6. ROUTINE MAINTENANCE......................................................................................................................................... 33
5.6.1. TASKS THAT CAN BE PERFORMED BY THE OPERATOR ..................................................................................... 34
5.6.2. TASKS THAT CAN BE PERFORMED ONLY BY MAINTENANCE TECHNICIANS ................................................... 35
Blade replacement ...................................................................................................................................................... 36
Cutting angle adjustment ............................................................................................................................................ 37
Blade positioning......................................................................................................................................................... 37
Checking the vertical angle of the blades ................................................................................................................... 37
............................................................................................... 38
Condensate drainage from tanks ............................................................................................................................... 40
Check the vertical stoppers for wear........................................................................................................................... 41
Checking the horizontal stopper (optional) for wear.................................................................................................... 41
Checking the internal stopper (optional) for wear ....................................................................................................... 41
........................................................................................................................... 42
Check the oil level in the pneumatic unit..................................................................................................................... 42
Lubricator adjustment.................................................................................................................................................. 42
5.6.3 CLEANING.................................................................................................................................................................. 43
Stem lubrication (by the maintenance technican) ....................................................................................................... 46
Grease nipple lubrication (by the maintenance technician) ........................................................................................ 46
6. TROUBLESHOOTING AND RELEASE OF MOVING PARTS ............................................................................................... 47
7. REINSTALLATION AND REUSE ............................................................................................................................................ 48
8. INSTRUCTIONS FOR EMERGENCIES.................................................................................................................................. 49
9. SCRAPPING AND DISPOSAL................................................................................................................................................ 49
9.1. SCRAPPING............................................................................................................................................................... 49
9.2. DISPOSAL .................................................................................................................................................................. 50
PNEUMATIC DIAGRAM ................................................................................................................................................................... 51
ELECTRICAL DIAGRAM.................................................................................................................................................................. 52
ELECTRICAL SYSTEM ON BOARD THE MITRE SAW MACHINE................................................................................................ 53
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DANGER - WARNING
BEFORE USING THE MACHINE PLEASE READ THIS MANUAL CAREFULLY SO THAT YOU BECOME FAMILIAR
WITH THE MACHINE, ITS ENVISAGED USE AND ANY RISKS ASSOCIATED WITH IT.
to get best machine performance in maximum safety while performing the operations described therein.
DANGER - WARNING
USE THE MACHINE SOLELY AND EXCLUSIVELY FOR THE USES INDICATED AND IN ACCORDANCE WITH THE
RECOMMENDATIONS PROVIDED IN THIS MANUAL. NEVER TAMPER WITH IT, FORCE IT OR USE IT IN ANY
INAPPROPRIATE MANNER.
1. INTRODUCTION TO USE
1.1. HOW TO CONSULT THIS MANUAL AND THE SYMBOLS ADOPTED
accompanied by symbols and notes to highlight the presence of any hazards and indicate the safe use of the equipment. These
DANGER – WARNING: IMPORTANT INFORMATION CONCERNING GENERAL SAFETY.
DANGER-CAUTION: highlights situations where careful and sensible actions are essential.
NOTES: information of a technical nature.
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DECAL DESCRIPTION LOCATION
Wear protective goggles.
Wear protective gloves.
Wear safety footwear
Wear protective safety glasses
Wear a mask to protect the respiratory tract
Consult the instruction manual
Hand crushing hazard.
Cutting hazard
Blades dataplate
Isolate the energy source
Working pressure
Horizontal clamp command pressure adjustment
It is prohibited to perform maintenance operations on moving
parts.
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DECAL DESCRIPTION LOCATION
Lifting points
Horizontal clamp activation/deactivation
Single vertical/double clamp activation
Blade descent speed adjustment
Blade height adjustment
Two-hand cycle start button
Safety warning on machine use
EC dataplate
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1.3. TYPE OF USE AND CONTRAINDICATIONS.
PERMITTED USE
The machine described herein is designed to be run by 1 operator suitably trained and instructed with regard to residual risks. The
UNINTENDED USE
DANGER - WARNING
THE MACHINE MUST NOT BE USED IN A PROHIBITED MANNER. SPECIFICALLY:
and/or materials with different characteristics to those previously described in the heading “TECHNICAL CHARACTERISTICS”.
all liability.
FORBIDDEN USE
DANGER - WARNING
FURTHERMORE IT IS PROHIBITED TO USE THE MACHINE IN AN INCORRECT MANNER, IN PARTICULAR:
elements have come to a complete standstill.
- working with materials which emit hazardous or harmful substances during processing
DANGER – CAUTION
The manufacturer cannot be held liable for any faults caused by unreasonable, improper and/or incorrect use of the
machine.
always consult the manufacturer’s engineering department.
The user is always responsible for providing suitable personal protective equipment to machine operators and for informing them on
the permissible uses of the machine.
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PERSONNEL AUTHORIZED TO USE THE MACHINE
in accordance with the characteristics described below:
Operators / Apprentices:
PERMITTED AMBIENT CONDITIONS AND OPERATING LIMITS
DANGER - WARNING
THIS MACHINE IS NOT SUITABLE FOR USE IN POTENTIALLY EXPLOSIVE ENVIRONMENTS.
THEREFORE IT IS PROHIBITED TO INSTALL OR USE IT IN ANY SUCH ENVIRONMENT.
SERVICE CONDITIONS
SERVICE CONDITION USER LIMITS
Installation type Indoor
Floor conditions Horizontal and smooth: irregularity and gradient tolerance within
2%
Supporting surface characteristics Flooring in compliance with health and safety requirements in the
workplace in accordance with all applicable legislation
than IP54)
admissible for periods of less than 24 h)
Maximum altitude above sea level 1000m
Minimum required light intensity 500 lux
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1.4. TECHNICAL CHARACTERISTICS
Machine characteristics
Machine height .......................................................................................................................................................... 1700 mm/66.93 in
............................................................................................................... 3200 mm/125.98 in
Machine width.............................................................................................................................................................. 830 mm/32.68 in
.................................................................................................................. 950 mm/37.40 in
2 motors power........................................................................................................................................................................... 1.5 kW
Absorbed power ............................................................................................................................................................................. 3 kW
Three-phase electrical power supply....................................................................................................................................
Extractor inlets (diameter) .............................................................................................................................................. 80 mm/ 3.15 in
Approximate weight................................................................................................................................................500 Kg / 1102.31 lbs
Three-phase motors power ........................................................................................................................................................ 1.5 kW
Filtering surface........................................................................................................................................................................... 2.2 mq
Suction capacity .................................................................................................................................................................... 3.000 m3/h
Three-phase electrical power supply
Three-phase power supply voltage ................................................................................................................................................
Frequency......................................................................................................................................................................................50 Hz
Current............................................................................................................................................................................................... 8 A
Phases.............................................................................................................................................................................................3 Ph
Auxiliary circuits voltage ............................................................................................................................................................... 24 AC
Absorbed power ............................................................................................................................................................................. 3 kW
NOTE – For further information, consult the electrical diagram
Compressed air supply
Operating pressure.................................................................................................................................................................... 5 / 7 bar
Minimum pressure......................................................................................................................................................................... 5 bar.
Maximum pressure........................................................................................................................................................................ 8 bar.
Pressers cylinders pressure (MIN/MAX) .................................................................................................................................. 1.5/4 bar
Rated consumption.............................................................................................................................................................. 15 NL/cycle
1.5. PRODUCTS PROCESSED - HANDLED OR GENERATED
The main technical characteristics of the products handled by the machine described herein are provided below.
T300 T350 T400
10/60 mm
0.39/2.36 in
10/80 mm
0.39/3.15 in
10/80 mm
0.39/3.15 in
Blade external diameter 300 mm
11.81 in
350 mm
13.78 in
400 mm
15.75 in
Blade internal diameter 30 mm
1.18 in
Blade thickness (MIN/MAX) 3.5/4 mm
0.13/0.16 in
No. of blades 2
Blade speed 3000 rpm
Blade stroke 250 mm
9.84 in
275 mm
10.83 in
300 mm
11.81 in
Max. cutting height 80 mm
3.15 in
Max. cutting width 60 mm
2.36 in
80 mm
3.15 in
100 mm
3.94 in
NOTE – The blades used must:
- be compliant with standard EN 847-1 and designed to reduce noise emissions;
- only be those with a maximum permitted speed which exceeds the rotation speed of the blade-holder shaft;
- correctly sharpened.
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1.6. EMISSION OF AIRBORNE NOISE
NOTE – The manufacturer declares, under his own responsibility, that the machine produces a continuous equivalent A-weighted
sound pressure level of 92.9 dB.
NOTE – The values indicated are emission levels and do not necessarily safe levels of occupational exposure. Although there
is a correlation between emission levels and exposure levels, this cannot reliably be used to determine whether or not additional
characteristics of the operating environment and other noise sources, etc., i.e. the number of adjacent machines and other
processes. The permitted exposure level may vary from country to country. In any case, this information allows the machine
DANGER – WARNING:
TO AVOID THE DANGER OF HEARING DAMAGE CAUSED BY SHRILL OR INSISTENT NOISE, THE MACHINE
OPERATOR AND MAINTENANCE TECHNICIAN MUST ALWAYS USE APPROPRIATE HEARING PROTECTION, SUCH
AS HEARING DEFENDERS OR EARPLUGS.
1.7. SAFETY INSTRUCTIONS
This manual contains a list and description of the residual risks that could not be eliminated in the design stage and that therefore
remain present on the machine.
1.7.1. RESIDUAL RISKS
PPE to be used:
Ear defenders
Protective gloves
Safety footwear
Overalls to protect the body
Mask to protect the respiratory tract
personnel wearing appropriate PPE (protective gloves).
Residual risk of perforation and/or puncture wounds
appropriate PPE (protective gloves).
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1.7.2. DANGERS
Hazards linked to the machine are indicated below:
Noise hazard
the prescriptions set out by the relative legislation in force. Operators must therefore wear appropriate PPE to protect hearing during
This hazard is present in the area where the clamping devices are activated.
Fire hazard caused by excessive dust deposits.
Clean the external surfaces of the machine and surrounding parts to prevent dust deposits from building up.
It is the user’s responsibility to establish a maintenance plan which includes periodical removal of dust.
Electrocution hazard
maintenance and operating tests which require interventions with the electrical equipment powered and/or with the guards removed.
near the aforementioned components.
authorized “maintenance electricians” who must strictly observe all the safety regulations concerning electrical systems.
Burns hazard
Burns hazard in the event of contact with hot surfaces. The electrical motors may be very hot.
All cleaning and maintenance operations must be performed by authorized expert personnel who must wear the necessary PPE and
observe all safety procedures.
Dust inhalation hazard
Possible inhalation and/or contact with airborne substances during the work cycle.
The operator must use adequate PPE.
Danger of tripping over air lines connected to the control pedal or over the pedal itself.
the desired operating position.
Solid material ejection hazard
Before performing any operations on the pneumatic system the operator must make sure the power supply has been disconnected
by pressing the cut-off valve.
The operator must use adequate PPE.
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1.8. DESCRIPTION OF SAFETY FUNCTIONS
Protective devices installed on the machine
DANGER - WARNING
IT IS STRICTLY PROHIBITED TO REMOVE THE SAFEGUARDS AND SAFETY DEVICES EXCEPT WHEN STRICTLY
NECESSARY FOR THE PURPOSE OF CARRYING OUT MAINTENANCE WORK.
When such safeguards and safety devices need to be removed all necessary measures must be adopted to highlight this situation
immediately and minimise any possible associated hazards.
Ref.
A
B
C
GUARDS / PROTECTIVE DEVICES
– POSITION
Adjustable guard
Fixed guard
Moveable guard
A
A
B
C
C
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1. Located on the blade access area front moveable guard.
2. Located on the rear moveable guard used to access the interior of the machine.
The safety switches are designed to immediately stop the machine if the operator opens a safety guard during the machine operating
cycle.
The machine will only restart when the guards have been closed and the envisaged start operations performed.
DANGER - WARNING
ACCESS TO AREAS PROTECTED BY A MOVABLE GUARD IS ALLOWED FOR BOTH THE MACHINE OPERATOR
AND MAINTENANCE TECHNICIAN. IRRESPECTIVE OF THE CIRCUMSTANCES, THE MACHINE OPERATOR MUST
NEVER ATTEMPT TO VOLUNTARILY CIRCUMVENT A FIXED GUARD.
devices (all of which are supplied with the machine) and this instruction manual.
area.
2
1
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1.9. MACHINE DESCRIPTION
1.10. MAIN MACHINE COMPONENTS
A. Working bench
D. Horizontal clamping devices (optional)
E. Guards
F. Two-hand control
G. Pneumatic pedal control
H. START/STOP button panel
L. Emergency stop button
The individual parts which make up the machine are described
below.
The working bench is made up of a central section (1) and two
side extensions (2).
(4) and a moveable one (5) which can be adjusted thanks to the
graduated scale on the right arm of the machine.
Vertical descent blade unit
counter-clockwise while the left-hand blade turns clockwise. The
blade unit moves downwards in a vertical direction and then goes
back up to the initial position when cutting has been completed.
A
C
E
D
B
A
G
L
H
F
1
3
54
2
2
6
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The workpiece clamping system may be vertical (1) and/or
horizontal (2) (optional version).
- selector switch (3) controls activation of 1 or 2 stoppers:
Both clamping systems are pneumatically operated.
vertical clamping pressure.
horizontal clamping pressure.
Both are activated by means of the pneumatic control pedal (7).
The clamping pressure must be adjusted to suit the characteristics
of the workpiece.
2
1
3
4
7
5
6
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Guards
adjusted in height using the knobs (2).
moulding to be cut and stop the operator from putting his hands
into the machine.
Two-hand control
When pressed simultaneously the machine executes the cutting
the cutting unit returns to the high position (stand-by).
Pneumatic pedal control
moulding to be cut and secures it in place using the vertical and/
or horizontal clamping system by pressing the pneumatic control
pedal (3). Clamping is deactivated by releasing the pedal.
1
2
2
1
2
3
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Start button
The machine is equipped with a control panel to one side. The
buttons indicate:
1. START - the machine is ready to start (blades rotating)
2. STOP - the machine is stopped (blades stationary);
3. PILOT LIGHT - indicates the machine is powered
4. EMERGENCY STOP button.
3
4
1
2
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2. INSTALLATION
2.1. STORAGE
All parts of the machine subject to the risk of oxidation are protected with grease and protective sprays at the time of dispatch to prevent
oxidation caused by weather conditions.
In the case of prolonged inactivity the machine must be stored with all necessary precautions taken based on the location and expected
storage times:
1. Store the machine in an enclosed place.
2. Protect the machine from impact and stress.
3. Protect the machine from humidity and excessive temperature differences (refer to the table below).
4. Do not allow corrosive substances to come into contact with the machine.
5. Check that the pack has not been damaged and that it is perfectly dry.
transport and storage.
Ambient
temperature
Storage
temperature
Relative humidity
Atmospheric
pressure
-25 ÷÷
-25 ÷÷ 131
0 ÷÷ 131
5.9 m/s2 (0.6G) or higher 900 mbar or more
Avoid places where
there may be
unexpected changes
in temperature
which could lead
to the formation
of condensate or
freezing.
2.2. CHECKS ON RECEPTION
NOTES
Administrative check
1. Crate number and number of packs.
2. Weight and size
4. Check correspondence between shipping document data and the order.
Technical check
1. Condition and intactness of packaging.
2. Check that the packaging shows no signs of visible damage caused during transport and handling operations.
All the above checks must be performed by inspection in the presence of the shipping agent’s delivery person. If any damage is noted
NOTES
In relation to the above prescriptions, the manufacturer informs the user that in compliance with current international and national
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2.3. TRANSPORT, LIFTING AND HANDLING
MACHINE BODY AND STAND
Machine height ...............................................1700 mm/66.93 in
Machine width...................................................830 mm/32.68 in
Machine length .............................................3200 mm/125.98 in
Weight of the machine..................................500kg - 1102.31lbs
Size of the packaging ......................................3200x8300x1860
DANGER – CAUTION
DANGER - WARNING
IT IS NECESSARY TO USE LIFTING GEAR WITH AN ADEQUATE LOAD BEARING CAPACITY FOR HANDLING THE
WEIGHT IN QUESTION.
DANGER – CAUTION
The forks on the equipment used to lift and handle the machine
1/16 in. long.
When the machine is packaged on a pallet it must be moved by
a forklift.
of the chosen equipment are inserted correctly under the packaging or machine structure. Make sure the load is evenly balanced.
2.4 LIFTING AD HANDLING
DANGER - WARNING
THESE OPERATIONS MUST BE CARRIED OUT BY
QUALIFIED OPERATORS. COPERION SHALL DECLINE
ALL LIABILITY IF OPERATIONS ARE PERFORMED:
WITHOUT DUE OBSERVANCE OF THE SAFETY
REGULATIONS; BY UNQUALIFIED PERSONNEL;
WITHOUT FOLLOWING THE SPECIFICATIONS
PROVIDED IN THIS MANUAL.
OVERALL WEIGHT: 550 KG / 1100LBS
DIMENSIONS: (1000X1000X1800)mm
1500 mm
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NOTES
For information on the weight of the machine, please refer to the heading TECHNICAL CHARACTERISTICS
DANGER – CAUTION
DANGER – CAUTION
1 1
This manual suits for next models
2
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