Flintec EM100-F User manual

EM100-F User Manual
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User Manual
EM100-F
v1.5 February 2020

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Table of Contents
1. EM100 Module..........................................................................................................................7
1.1. Introduction.......................................................................................................................7
1.2. Disclaimer .........................................................................................................................8
1.3. Safety Instructions ...........................................................................................................9
2. Specification ..........................................................................................................................10
3. Getting Started.......................................................................................................................11
3.1. Labelling..........................................................................................................................11
3.2. Dimensions.....................................................................................................................12
3.3. Connections....................................................................................................................13
3.3.1. Load-Cell Connections ..............................................................................................14
3.3.2. Power Connection.....................................................................................................15
3.3.3. RS-232 Connection ...................................................................................................16
3.3.4. RS-485 Connection ...................................................................................................17
3.3.5. CANopen Connection................................................................................................18
3.3.6. USB Connection........................................................................................................18
3.3.7. EM100 with Adaptor Board........................................................................................19
3.4. Driver Check ...................................................................................................................20
3.5. Calibration.......................................................................................................................21
3.5.1. Calibration Commands..............................................................................................21
3.5.2. Preparing for Calibration............................................................................................21
3.5.3. Calibration Sequence ................................................................................................22
4. Commands Overview ............................................................................................................23
5. Command Descriptions.........................................................................................................27
5.1. System Diagnostic Commands – FPN, FFV, IS, SR, RS...............................................27
5.1.1. FPN Get Device Identity............................................................................................27
5.1.2. FFV Get Firmware Version........................................................................................27
5.1.3. IS Get Device Status .................................................................................................27
5.1.4. SR Software Reset....................................................................................................28
5.1.5. RS Read Serial Number ............................................................................................28
5.2. Calibration Commands – CE, CM’n’, CI, MR, DS, DP, CZ, CG, ZT, FD, IZ, ZR, ZI, TM,
TN, ZN, AG, AZ, WT...................................................................................................................29
5.2.1. CE Read TAC Counter/Open Calibration Sequence..................................................29
5.2.2. CM ‘n’ Set Maximum Output Value...........................................................................29
5.2.3. CI Set Minimum Output Value ...................................................................................30
5.2.4. MR Set Multi-Range/Multi-interval .............................................................................30

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5.2.5. DS Set Display Step Size ..........................................................................................31
5.2.6. DP Set Decimal Point Position...................................................................................31
5.2.7. CZ Set Calibration Zero Point....................................................................................31
5.2.8. CG Set Calibration Gain (Span).................................................................................32
5.2.9. ZT Enable/Disable Zero-Tracking..............................................................................32
5.2.10. FD Reset to Factory Default Settings.....................................................................33
5.2.11. IZ Correction of System Zero.................................................................................33
5.2.12. ZR Zero Range......................................................................................................33
5.2.13. ZI Initial Zero Range...............................................................................................34
5.2.14. TM Tare Mode .......................................................................................................34
5.2.15. TN Set/Clear Non-Volatile Tare..............................................................................35
5.2.16. ZN Set/Clear Non-Volatile Zero..............................................................................35
5.2.17. AZ Absolute Zero Point Calibration (eCal)..............................................................35
5.2.18. AG Absolute Gain Calibration (eCal)......................................................................36
5.2.19. WT Warm-Up Time................................................................................................36
5.3. Motion Detection Commands – NR, NT.........................................................................37
5.3.1. NR Set No-Motion Range..........................................................................................37
5.3.2. NT Set No-Motion Time.............................................................................................37
5.4. Filter Setting Commands – FM, FL, UR.........................................................................38
5.4.1. FM Filter Mode ..........................................................................................................38
5.4.2. FL Filter setting..........................................................................................................38
5.4.3. UR Update Rate & Averaging....................................................................................40
5.5. Taring & Zeroing Commands – SZ, RZ, ST, RT, SP, TMV, RMV...................................41
5.5.1. SZ Set System Zero ..................................................................................................41
5.5.2. RZ Reset Zero...........................................................................................................41
5.5.3. ST Set Tare...............................................................................................................42
5.5.4. RT Reset Tare...........................................................................................................42
5.5.5. SP Set Preset Tare....................................................................................................42
5.5.6. TMV Set Tare (mV/V)................................................................................................42
5.5.7. RMV Reset Tare (mV/V)............................................................................................43
5.6. Output Commands – GG, GN, GT, GS, GMV, GW, GA, GL, OF, GH, TH, GM, RM, GO,
GV, HW.......................................................................................................................................44
5.6.1. GG Get Gross Value..................................................................................................44
5.6.2. GN Get Net Value......................................................................................................44
5.6.3. GT Get Tare Value ....................................................................................................44
5.6.4. GS Get ADC Sample Value.......................................................................................44
5.6.5. GMV Get mV/V Value................................................................................................44

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5.6.6. GW Get Data String (Net, Gross & Status)................................................................45
5.6.7. GA Get Triggered Average Value..............................................................................46
5.6.8. GL Get Data String (Average, Gross & Status)..........................................................46
5.6.9. OF Output Format for Data String GW & GL..............................................................46
5.6.10. GH Get Hold Value ................................................................................................47
5.6.11. TH Trigger Hold Value ...........................................................................................47
5.6.12. GM Get Peak Value...............................................................................................47
5.6.13. RM Reset Peak Value............................................................................................47
5.6.14. GO Get Peak-to-Peak Value..................................................................................48
5.6.15. GV Get Valley Value..............................................................................................48
5.6.16. HW Hold Weight ....................................................................................................48
5.7. Auto–Transmit Commands – SG, SN, SX, SMV, SA, SL, SW.......................................49
5.7.1. SG Send Gross Value Continuously..........................................................................49
5.7.2. SN Send Net Value Continuously..............................................................................49
5.7.3. SX Send ADC Sample Value Continuously ...............................................................49
5.7.4. SMV Send mV/V Sample Value Continuously ...........................................................49
5.7.5. SA Send Triggered Average Value Continuously.......................................................49
5.7.6. SL Send Data String Continuously (Average, Gross & Status) ..................................50
5.7.7. SW Send Data String Continuously (Net, Gross & Status).........................................50
5.8. Commands for External I/O Control – IN, OM, IO .........................................................51
5.8.1. IN Read Status of Logic Inputs ..................................................................................51
5.8.2. OM Control of Logic Outputs by Host Application......................................................51
5.8.3. IO Read/Modify Status of Logic Outputs....................................................................51
5.9. Set-Point Output Commands – S’n’, H’n’, A’n’, HT.......................................................53
5.9.1. S‘n’ Set-Point Value...................................................................................................53
5.9.2. H’n’ Hysteresis & Switching Action for Set-Point........................................................53
5.9.3. A’n’ Source Allocation for Set-Point...........................................................................54
5.9.4. HT Hold-Time for All Set-Points.................................................................................54
5.10. Communication Setup Commands – AD, NA, NS, BR, DX, CL, OP, TD, CTR, STR,
SBR 55
5.10.1. AD Device Address – Serial Channel.....................................................................55
5.10.2. NA Network Address – CANopen...........................................................................55
5.10.3. NS Network Settings – CANopen...........................................................................55
5.10.4. BR Baud-Rate – Serial Channel.............................................................................56
5.10.5. DX Full-Duplex – Serial Channel............................................................................56
5.10.6. CL Close Device Address ‘n’..................................................................................56
5.10.7. OP Open Device....................................................................................................56

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5.10.8. TD Transmission Delay..........................................................................................57
5.10.9. CTR Set CAN Bus Termination Resistance............................................................57
5.10.10. STR Set RS-485 Termination Resistance ..............................................................57
5.10.11. SBR Set RS-485 Biasing Resistance.....................................................................57
5.11. Save Calibration & Setup Data Commands – CS, WP, SS, SDD..................................58
5.11.1. CS Save Calibration Data ......................................................................................58
5.11.2. WP Save Setup Parameters ..................................................................................58
5.11.3. SS Save Set-Point Parameters..............................................................................58
5.11.4. SDD Save Dosing Setup Parameters.....................................................................59
5.12. Trigger Commands – SD, MT, TE, TR, TL......................................................................60
5.12.1. SD Start Delay Time ..............................................................................................60
5.12.2.MT Measuring Time...............................................................................................60
5.12.3. TE Trigger Edge.....................................................................................................60
5.12.4. TR Software Trigger...............................................................................................61
5.12.5. TL Trigger Level.....................................................................................................61
5.13. Filling Commands – DI, SC, AC, GD, DT, PD1 to PD21, TR..........................................62
5.13.1. DI Filling Status......................................................................................................65
5.13.2. SC Start Cycle .......................................................................................................65
5.13.3. AC Abort Cycle ......................................................................................................65
5.13.4. GD Get Last Dosed Weight....................................................................................66
5.13.5. DT Get Last Tare Weight .......................................................................................66
5.13.6. PD1 Pre-Fill Mode..................................................................................................66
5.13.7. PD2 In-Flight Correction.........................................................................................66
5.13.8. PD3 Average Time Zero Check Load-Cell .............................................................66
5.13.9. PD4 Delay Time Tare Average...............................................................................67
5.13.10. PD5 Average Time Tare Weight.............................................................................67
5.13.11. PD6 Delay Time After Pre-Filling............................................................................67
5.13.12. PD7 Blanking Time After Coarse Valve Shut-Off....................................................67
5.13.13. PD8 In-Flight Delay After Fine Valve Shut-Off........................................................68
5.13.14. PD9 Dosed Weight Average Time..........................................................................68
5.13.15. PD10 Zero Tolerance.............................................................................................68
5.13.16. PD11 Tare Reference Weight................................................................................68
5.13.17. PD12 Tare Weight Tolerance.................................................................................69
5.13.18. PD13 Pre-Fill Level 1st Set-Point............................................................................69
5.13.19. PD14 Fine-Fill Weight ............................................................................................69
5.13.20. PD15 Filling Weight................................................................................................70
5.13.21. PD16 In-Flight Weight............................................................................................70

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5.13.22. PD17 Pre-Fill Level – 2nd Set-Point ........................................................................70
5.13.23. PD18 Filling Timeout..............................................................................................71
5.13.24. PD19 Underweight Post-Fill Time ..........................................................................71
5.13.25. PD20 Tare Interval.................................................................................................71
5.13.26. PD21 Bag Rupture Blanking ..................................................................................72
5.13.27. TR Trigger..............................................................................................................72
6. CANopen Interface ................................................................................................................73
6.1. General Interface Specification .....................................................................................73
6.1.1. PDOs.........................................................................................................................74
6.1.2. TPDO Frame (TPDO1, TPDO2 & TPDO3) ................................................................76
6.1.3. TPDO Frame (TPDO4)..............................................................................................76
6.1.4. Receive PDOs (RPDO1, RPDO2 & RPDO3).............................................................77
6.1.5. SDOs.........................................................................................................................78
6.2. Communication Profile...................................................................................................79
6.2.1. Object Dictionary .......................................................................................................79
6.3. CANopen Frames............................................................................................................88
6.3.1. SDO CAN Frame.......................................................................................................88
6.4. Overall CAN Frame.........................................................................................................89
6.4.1. SDO Write .................................................................................................................90
6.4.2. NMT Master Message ...............................................................................................90
6.4.3. Heartbeat Message ...................................................................................................91
6.4.4. Emergency Message.................................................................................................91
6.4.5. SDO Abort Codes......................................................................................................92
7. Approved Applications..........................................................................................................93
7.1. Restrictions in Approved Applications.........................................................................93
7.2. The Traceable Access Code (TAC)................................................................................93

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1. EM100 Module
1.1. Introduction
The Electronics Module, EM100-F, is a precise amplifier with integral 24-bit sigma-delta analogue-
to-digital converter for weighing and force measurements with strain gauge sensors. The module
includes an extensive selection of standard weighing and calibration functions for accurate static or
dynamic weighing applications. Its high-speed measuring rate, advanced filters and optimised
software functions are especially useful for gravimetric filling and other dynamic processes.
The EM100-F model is an approved accuracy class III module examined under OIML R61. The
measurement module forms part of an approved (‘legal-for-trade’) weighing system. The EM100-F
can be used in ‘legal-for-trade’ and industrial applications.
The device features a CAN interface with support for the CANopen protocol as well as full-duplex
RS-232 and RS-485 interfaces. A USB interface has been included for ease of use and is only for
configuration, setup and firmware upgrade.
Communication to the module is based on ASCII characters sent to a variety of serial interfaces
making it easy to connect to a PC, PLC or other devices. Setup of the module is simple using a
terminal emulation program or FDC application software (available from Flintec.com).

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1.2. Disclaimer
All rights reserved.
No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any
form or by any means, mechanical, photocopying, recording, or otherwise, without the prior written
permission of Flintec.
No patent liability is assumed with respect to the use of the information contained herein. While
every precaution has been taken in the preparation of this book, Flintec assumes no responsibility
for errors or omissions. Neither is any liability assumed for damages resulting from the use of the
information contained herein.
The information herein is believed to be both accurate and reliable. Flintec, however, would be
obliged to be informed if any errors occur. Flintec cannot accept any liability for direct or indirect
damages resulting from the use of this manual.
Flintec reserves the right to revise this manual and alter its content without notification at any time.
Neither Flintec nor its affiliates shall be liable to the purchaser of this product or third parties for
damages, losses, costs, or expenses incurred by purchaser or third parties as a result of: accident,
misuse, or abuse of this product or unauthorized modifications, repairs, or alterations to this product,
or failure to strictly comply with Flintec operating and maintenance instructions.
Flintec shall not be liable against any damages or problems arising from the use of any options or
any consumable products other than those designated as Original Flintec Products.
NOTICE: The contents of this manual are subject to change without notice.

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1.3. Safety Instructions
CAUTION: READ this manual BEFORE operating or servicing this equipment.
FOLLOW these instructions carefully. SAVE this manual for future reference. DO
NOT allow untrained personnel to operate, clean, inspect, maintain, service, or
tamper with this equipment. ALWAYS DISCONNECT this equipment from the power
source before cleaning or performing maintenance.
CALL Flintec for parts, information, and service.
WARNING: Only permit qualified personnel to service this equipment. Exercise care
when making checks, tests and adjustments that must be made with power on.
Failing to observe these precautions can result in bodily harm.
WARNING:For continued protection against shock hazard connect to properly
grounded outlet only. Do not remove the ground prong.
WARNING: Disconnect all power to this unit before removing the fuse or servicing.
WARNING: Before connecting/disconnecting any internal electronic components or
interconnecting wiring between electronic equipment always remove power and wait
at least thirty (30) seconds before any connections or disconnections are made.
Failure to observe these precautions could result in damage to or destruction of the
equipment or bodily harm.
CAUTION: Observe precautions for handling electrostatic sensitive devices.

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2. Specification
EM100-F
Application
Bottling/Filling
Bridge Excitation
+5VDC
Load-Cell/Sensor
4-Wire or 6-Wire
Accuracy Class
X(0,2); X(0,5); X(1); X(2)
Weighing Range
Single Interval, Multi-Range or Multi-Interval
Verification Scale Interval
10,000
Minimum Input Sensitivity
0.05µV/Count
Certified Accuracy
0.3µV/vsi
Resolution (External)
±350,000 counts
Minimum Load Cell Impedance
58.3Ω (1x350Ω; 4x350Ω; 4x1100Ω; 6x350Ω)
Maximum Load Cell Impedance
1100Ω
Maximum Analogue Input Range
±15mV Bipolar (±3mV/V @ +5V
DC
Excitation)
Conversion Rate
75sps to 1200sps (Dependent on Settings)
Communication Protocols
USB CDC (Config & Setup Only)
RS-232 (N-bits, Parity, Stop-bit) 9.6k, 14.4k, 19.2k, 38.4k, 57.6k, 115.2k, 230.4k,
& 460.8kbits/s (8-N-1)
RS-485 (Half & Full-Duplex) 9.6k, 14.4k, 19.2k, 38.4k, 57.6k, 115.2k, 230.4k,
& 460.8kBits/s
CANopen Data Rate 10k, 20k, 50k, 125k, 250k, 500k, 800k, 1MBit/s
Power Supply
+9.6V
DC
to +32V
DC
Digital Input (30V
DC
max, >10kΩ
Input Impedance)
2
Digital Output (Open-Drain
+30VDCmax, 300mWmax) 2
Filter Mode
Selectable FIR/IIR Filters
Calibration
Software Calibration & Setup
Weight/Measurement Functions
Zero; Gross; Tare; Net; Filter etc.
Operating Temperature Range
-15°C to +55°C
Storage Temperature
-30°C to +70°C
Regulations/Standards
OIML R-61-1:2006 & EN 45501:2015
Dimensions (L x W x D in mm)
80 x 40 x 16.6mm
DIN Rail Mounting
Optional Adaptor Board Available
IP Protection Rating
IP20

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3. Getting Started
You will require:
•PC or PLC with RS-232, RS-485 or CANopen communication ports.
•Load-cell/scale with test weights or a load-cell simulator.
•+12VDC-24VDC power supply capable of delivering approximately 200mA.
•A suitable ASCII communication software e.g. Hyper-Terminal, Putty, TeraTerm etc. or
Flintec Device Configuration (FDC) application software. Download the latest copy of FDC
from the Flintec website (www.flintec.com).
Note: The Flintec FDC application was developed in-conjunction with the ‘Peak System’ USB
to CAN adaptor. If using the CANopen interface AND the FDC application, only use the ‘Peak
System’ adaptor. See website below for more details. For all other interfaces listed above,
generic adaptors can be used in accordance with the manufacturer’s instructions and drivers.
https://www.peak-system.com/PCAN-USB.199.0.html?&L=1
3.1. Labelling

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3.2. Dimensions
External Dimensions (Top Side)
External Dimensions (Underside)

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3.3. Connections
J1 Power & Comms
J3 Load Cell
J1 Power & Comms
J3 Load Cell

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3.3.1. Load-Cell Connections
Connect the input using the colour coding for Load-cell connections:
EM100 J3 Load-Cell Pin-Out
Function
2
Excitation+
4
Sense+
6
Signal+
8
Signal-
10
Sense-
12
Excitation-
1, 3, 5, 7, 9 & 11
GND
Note: If using 4-wire configuration, tie the Excitation+ (EXC+) to the Sense+ (S+) & Excitation-
(EXC-) to the Sense- (S-) for correct configuration.
4-Wire Connection:
6-Wire Connection:

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3.3.2. Power Connection
The power supply is designed to accept a +12VDC or +24VDC supply. The power supply ground is
not the same potential as the comms or main chassis ground pins. Only use the appropriate power
and return pins for the supply, all comms and GPIOs pins to be referenced to the associated comms
or main chassis ground.
EM100 J1 Pin Number
Pin Name
Function
1 & 3
Vin
Power Supply Input.
5 & 7
Vin Return
Power Supply Input GND.
17
GND
Main Chassis GND.
6 & 12
GND C
Communications GND.
9
Input 1
GPIO Input.
11
Input 2
GPIO Input.
13
Output 1
GPIO Output (Open-Drain).
15
Output 2
GPIO Output (Open-Drain).
19
Boot
Firmware Upgrade Facility.
2
CAN L
CANopen Differential Pin-.
4
CAN H
CANopen Differential Pin+.
8
RS-232 RX
Serial Port Input.
10
RS-232 TX
Serial Port Output.
14
RS-485 RX+
Differential Rx+ Pin.
16
RS-485 RX-
Differential Rx- Pin.
20
RS-485 TX+
Differential Tx+ Pin.
18
RS-485 TX-
Differential Tx- Pin.
Note: If using the USB port to setup and configure, it should be noted when a power cycle or
software reset (see ‘SR’ command) is applied, the USB cable may require disconnecting, then
reconnecting after powered up.

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3.3.3. RS-232 Connection

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3.3.4. RS-485 Connection
The RS-485 network requires a 120Ω termination resistor at both the host end (EM100) and at the
furthest point in the network. The EM100 has a software selectable terminator built-in (see ‘STR’
command).
Note: For half-duplex (RS-485) operation tie RS-485 TX+ with RS-485 RX+ and RS-485 TX- with
RS-485 RX-.

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3.3.5. CANopen Connection
Note: For the CAN network to operate properly, it is necessary to place a 120Ω termination resistor
at both the host end (EM100) and at the furthest point in the network. The EM100 has a software
selectable terminator built-in (see ‘CTR’ command).
3.3.6. USB Connection

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3.3.7. EM100 with Adaptor Board

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3.4. Driver Check
During the first session, it may be necessary for the PC to install appropriate drivers. If using a CAN
adaptor or USB-to-serial converter, consult the manufacturer for instructions and latest drivers.
If using the USB CDC connection, the following driver from STMicroelectronics will need to be
installed. View the ST.com website for the latest revision:
http://www.st.com/en/development-tools/stsw-stm32102.html
An installation manual is available from the Flintec website (www.flintec.com).