Floorcare.biz X20BT Installation instructions

Walk-behind Floor Scrubber
Instructions for operation and maintenance

CATALOGUE
List
Optional parts
INTRODUCTORY COMMENT
TECHNICAL DESCRIPTION
SYMBOLS USED IN THE MANUAL
GENERAL SAFETY REGULATIONS
I, MACHINE PREPARATION
HANDLING THE PACKED MACHINE
HOW TO UNPACK THE MACHINE
OVERALL INTRODUCTION
INSERTING THE BATTERIES
CONNECTING THE BATTERIES
TYPE OF BATTERY7
BATTERYMAINTENANCE
BATTERY DISPOSAL
RECHARGING THE BATTERIES
VOLTMETER
ASSEMBLING THE SQUEEGEE
ADJUSTING THE HEIGHT OF SQUEEGEE
RECOVERY TANK. SOLUTION TANK. CLEAN WATER
ASSEMBLING THE BRUSH
II, WORK
PREPARING TO WORK
WORKING
OVERFLOW DEVICE
AT THE END OF THE WORK
Ill, DAILYMAINTENANCE
CLEANING THE RECOVERY TANK
CLEANING THE SUCTION FILTER
CLEANING THE SQUEEGEE
DISASSEMBLING THE BRUSH
CLEANING THE BATTERY BOX
IV, WEEKLY MAINTENANCE
V, TROUBLE SHOOTING
VI, CHOOSING AND USING THE BRUSHES
1
2
3
4
5
5
6
7
7
7
8
8
8
9
9
10
11
12
12
13
13
14
14
14
14
15
15
17
18

scrubber drying instnlttiOns for aperation and maintenance
List
Standard Packing
Ust
Older name unit
1 Machine set
2 Charge cable set
3 Battery cable piece
4 Squeegee assembly set
5 Sudionpipe
piece
6
Manual piece
7 ac certificate piece
[iJ
Optionalpa11s
Pad holder 21 inch
Front squeegee blade rubber grease proof
Rear squeegee blade rubber grease proof
INTRODUCTORY COMMENT
quantity
1
1
1
1
1
1
1
Floor scrubber-dryer. via the mechanical action of the rotating brush and the chemical adion
of a water/detergent solution, can clean any type of flooring. As ii advances. it also collects
the dirt removed and the detergent solution not absorbed by the floor. Even the best
machines will only work well if used COIT8Clly and kept in good wooong order. We therefore
suggest you read this instruction booklet carefully and read it again whenever difficulties arise
while using the machine. If necessary, remember that our assistance service (organized in
collaboration with our dealers) is always available for advice or direct intervention.
1/18

scrubber cl,ving Instructions
ror
Ol)el'atfon and maintenance
TECHNICAL DESCRIPTION
Working Width mm
560
Squeegee
Width
mm
850
Max. FOtwatd Speed
Km/h
4.5
Max. Capacities m2/H 2500
Working Time h 3-5H
Brush Pressure kg 40
BrushRPM
rpm 155
Brush Motor VNJ 24V/550W
Suction Motor VNJ 24V/450W
Drive Motor
vm
24V/300W
Solution Tank L 60
Recovery
Tank L 65
Dimensions LWH mm 1225*870*1135
Batteries V 24V/100AH
Batteries Weight kg 2•35
Net weight kg 155
2/18

scrubber drying Instructions for operation and maintenance
SYMBOLS USED IN THE MANUAL
& @
Attention Recyde
IT]
Manual Information
Watch Your Hand
&
Warning corrosion
Warning Injure hand Caution shock
No open flames
A
Dangerous waste
Caution Danger of exhalation of gas
3/18

SCl\lbber drying Instructions for operation and maintenance
GENERAL SAFElY REGUlATIONS
The regulations below must be ca,efully followed In on!er to avoid hann to the operator and
damage to the machine.
Read the labels on the machine carefully. Do not cover them for any reason and replace
them immediately if they become damaged.
The machine must be used exclusively by au1horized, trained personnel.
During the working of
the machine, pay attention to other people and especially to
children.
Do not mix different types of detergent as this may produce harmful gases.
Do not pack the machine when them is residual liquid in IL
The storage temperature must be between -2s•c and +55
°
C.
Conditions of
use: room temperature between o•c and 40
°
C with relative humidity
between 30 and 95%.
Do not use the machine in an explosive atmosphere.
Do not use the machine as a means of transport.
Do not use acid solutions, which may damage the machine or harm the operator.
Avoid working with the brushes when tho machine is standing still, so as not to damage
the floor.
Do not vacuum inflammable fiquids
Do not use the device to collect dangerous powders.
In the event of a fire, use a powder extinguisher. Do not use water.
Do not knock against sheMng or scaffolding, where there is a danger of falling objects.
Select the operating speed according to the traction status.
Do not use the machine on surfaces with an inclination greater than the one shown on the
plate.
When not in use, remove the keys and place lhe machine in a proper way to keep still.
The machine is designed to carry out the washing and drying operations simultaneously.
Different operations should only be carried 0111 in areas where the passage of
unau1horized persons is prohibited. Signal the presence of damp floors with suitableslgns.
If the machine does not work property, check this is not caused by failure to carry out
routine maintenance. Otherwise, request the intervention of your dealer After-sale Service
Centre.
If you need to replace any components, request the ORIGINAL spare parts from a dealer
or Authorized Retailer ••
Only use the brushes supplied with the device, or those specified in lhe Use and
Maintenance Manual.
Pull down the emergency brake immediately when there is an operation risk.
Before canying out any maintenance work, switch off the machine and disconnect the
battery coMector.
4/18

saubber drying in5tructiolls for operation and malntenance
Make sure the whole electrical connection is recovered after maintenance.
Do not remove any protection devices which require the use of special tools.
Do not wash the machine with corrosive substances or with pressurized water.
Send Iha machine to a Service Center nearby for servicing after 200 hours of use.
To prevent the formation of scale in the solution tank filler, do not fill the tank with
detergent solution many hours berore using the machine.
Before using the machine, check that an the hatches and covers are positioned as shown
in this Manual.
Before moving the recovery lank, empty the water.
When disposing of consumption materials, observe the laws and regulations in force.
When your machine has reached the end of
its long wooong life, dispose of
the materials
it contains in an appropriate manner (e.g. oil, batteries and electric parts), and bearing in
mind that the machine itself was constructed using 100% recyclable materials.
I • MACHINE PREPARATION
HANDLING THE PACKED MACHINE
The machine is frxed to a pallet, which is specially
designed for forldifl handling .•
Overall dimensions of the package :
L: 1470mm
W:630mmH:
1200mm
HOW TO UNPACK THE MACHINE
1.Remove the outer pai:kaging ( as figure )
2. The machine is f!Xed to the pallet
with wedges and belts which block the wheel.
3.Remove these belts.
4. Get the machine down from the pallet.
Keep the pallet for any future transport
needs.
5/18

scrubber drying
Instructions for Ol)eratlon and maintcnanre
OVERALL INTRODUCTION
u
A;
handle B : Key switch C: Voltmeter D : Squeegee lifting rod
E : b rush switch F : Cap ol lhe drainage G:
Filter H · Squeegee switch
I : magnetic valve J : Angle adjuster K: Brush L : Jumper cables
M : Battery connector 0 : Water level P : Squeegee fixed
(female) N: Water tap tube handle
Q:
Squeegee R : Filter spongy S : Sewage pipe T • Suction pipe
U: Cover V : Recovery tank W: Skirt X : Solution tank
Y : Rear rubber Z: Batteries
6/18

saubber- c1,ytn9 ln5tJucllons for c,peration and maintenance
INSERTING ll-lE BATTERIES ( apply to
A-58 )
The batteries should be correctly placed in the
battery box below Iha recovery tank.
The type of battery must comply wilh CE121-5
description. Inserting the batteries as follows ( as
figure):
1. Raise the recovery tank backwards.
2. House the batteries in the compartment,
positioning the poles
•+•
and ·-·
op
pos
ite
each other.
CONNECTING ll-lE BATTERIES ( AS FIGURE )
Connect the charger to the battery connector cable. The
battery connedor is put together with this Manual In one
package.
Lb.
vou are advised to have Iha electric connacllons
made by a professional. Any error would harm theoperator
and damage the machine.
TYPE OF BATTERY
To power the madline there are three types of batteries below
• Lead-acid battery composed of liquid plumbic acid, called WET Battery.
• Liquid eledrolyte lead tracllon batteries, called AGM Battery.
• Sealed traction batteries wilh gas recombination or gel technology, called GEL Battery.
OTHER TYPES MUST NOT BE USED
MaK size of the battery : Length=335mm Width=180mm Height=218mm
Max weight of the battery : 36kg.
Connect two 12V batteries in series to obtain a vottage of 24V on the clamps. The connection
must be operated by a qualified,
BATTERY MAINTENANCE
For maintenance and recharging, respect the instructions provided by the battery
manufacturer.
Particular attention must be paid when choosing the battery charger, if not supplied, since
there are cfdferent kinds according to the type and capacity of Iha battery.
7/18

scrubber drying instructions for operation and m ntenance
BATTERY DISPOSAL
When the battery reaches the end of its working life, 1t must be disconnected by expert,
trained personnel, lhen lifted to remove it from the battery compartment
A. Exhausted batteries are dassrfied as dangerous waste. When disposing, observe the
laws and regulations in force.
RECHARGING THE BATTERIES
In order not to cause permanent damage to the battenes it 1s essential to avoid their complete
discharge: arrange the recharge Within a few minutes of the
switching on of the 0ashing ·discharged batteries· signal.
NOTE: never leave the battenes completely discharged, even
if the machine is not being used. While recharging, keep the
recovery tank raised, supporting it with the cable, as shown in
the figure, Check the battery charger is suitable for the
batteries installed, in terms of both capacity and type.
Caution. shock
A
&
Caution, Danger of exhalation of gas and corrosion
® Danger of fire: do not go near with free flames
VOLTMETER
The battery charging status display table has
10
segments
of LED light display.3 colors of light column. These colors
represent different charging states.
.-: --
10
section=
100%
Green = plenty of electricity
Yellow= the remaining 30% of the battery
Red = low power. need 10 be charged.
If'/@',- - \,
OQ'
'•
__....,..,.
-l !}'
\1!1
You are advised that when you use the AGM battery, the
yellow indicator lights up. you can use the our company's
smart charger for charging.
8/18
\\
I
t'> 1
,. ,.
E-F
01 :1m111m110
BATTERY
J,

,,
,.,
,\
l.
scrubber drying Instructions for operation
and
maintenance
ASSEMBLING
THE SQUEEGEE
For packaging reasons, the squeegee is
supplied disassembled from the machine,
and must be assembled on the machine
connection. Fix
the
squeegee lo the Support
frame assembly
(Q)
with bolt as figure.
Then connect the Suction pipe
(T)
to the
squeegee
ADJUSTING THE HEIGHT OF SQUEEGEE
Adjust the height according to the rubber as
follows:
Rotate the adjuster
(J)
clockwise to raise the
squeegee, anlidockwise on the contrary.
&
Rolate
the
adjuster of
both
sides
simultaneously to keep the squeegee
parallel
with
the ground.
9/18
-1

scrubber drffng lnstluctions for operation and maintenance
RECOVERY TANK
Rotate the recovery tank as far as it will
go, using the side handle.
Check the suction tube (T), the
drainage tube(S) and the recovery tank
Is correctly connected.
Check the suction tube (T) and the
squeegee (P), the drainage tube(S)
and the cap of drainage tube (F) Is
correctly connected further.
SOLUTION TANK
Remove the front inlet cap (R), fill it with clean water.
CLEANWATER
R
Fill the solution tank with clean water at a temperature not exceeding 50"C.Add the liquid
detergent to the tank in the concentration and manner indicated on the detergent
manufacturer's label. The formation of excess foam could damage the suction motor, so use
only the minimum amount of detergent necessary. Cover the tank with cap(R).
1.\
� You are advised to always use low foam detergents and add a little anti-foam
reagent to solution tank. Do not use pure acids I
10/18

saubber drytng insUucllolls for operation and mainlenance
ASSEMBLING THE BRUSH
1. At first, tum the key (8) to
position
•o-
to
turn
off the
power.
�is operation must be canfed out after switch
off the power supply
to
protect your hands.
2. With the base up, place the brushes into the plate
housing beneath the base, turning the brushes until
the three pins enter the niches in the plate itselr; tum
until the pin is pushed towards the coupling spring
and is locked into place. The figure shows the rotation
direction
ror
coupling the brush
11 /18
B

scrubber drying lnstructlons for operation and maintenance
II.WORK
PREPARING TO WORK
1. Connect the connector (M) to the batteries;
2. Tum the key (B) of the main switch to position ·1· .The
monitor (H) on the instrument panel will immediately come
on;
3. Rotate the water tap (N) to adjust the flow. Select an
appropriate level. The water tans automatically while the
brushes are turning. You are advised to adjust the level
according to the movement speed and the type of floor and
dust;
. Lean the head of the madtine toward the front and
lower the base;
s.
Lower the squeegee, rotating the squeegee lifting lever
(D).
WORKING
Walk forward: Press the brush switch and Squeegee
switch.
Then hold the handle with the machine working
&
When making even brief reverse movements.
check the squeegee is raised.
During the first meters, check there is sufficient solution
and that the squeegee dries perfedly. The machine wm
now start to work efficiently until the detergent solution runs
out.
When there is an operation risk. Please tum down the
power induding the Key switch. Restart the machine after
trouble shooting.
12/ 18

scrubber drying instructions for operation and maintenance
OVERFLOW DEVICE
The machine is fitted with a float which intervenes when the recovery tank is full, causing the
suclion lube lo close. In this case, to avoid harming the motor, It is MUST to empty the
recovery tank,
Lt This operation must be carried out using gloves lo protect against contact with
dangerous solutions.
AT THE ENO OF THE WORK
1. Press the brush pedal lo rise the brush,
2. Raise the squeegee by means of lifting lever (D).
3. Bring the machine lo the place provided for draining the
water.
4. Turn the key switch (B) lo "OFF" to switch off the
machine.
5. Remove the drainage lube (S) from its compartment.
6. Unscrew the drainage cap (F) and empty the recovery
tank.
Lt These operations must be earned out using
gloves to protect against con la ct with dangerous solutions
7. Disassemble lho brushes and clean them with a jet of water (to disassemble the brushes,
see "DISASSEMBLING THE BRUSHES" below).
13/ 18

scrubber d,ytng Instructions for
operation
and maintenance
ill. DAILY MAINTENANCE
CLEANING THE RECOVERY TANK
1. Remove the Sewage pipe(S)
2.
Remove the cap
(F)
and empty the tank.
£These operations must
be
carried
out
using
gloves to protect against contact
with
dangerous
solutions
3. Rinse the inside of the tank well wi1h a jet of water,
then empty the tank ;
4. Rinse all the elements
with
a jet of water to make clean
5. Reassemble all the elements
CLEANING THE SUCTION RLTER
1. Remove the suction
filter
(G)
from
Its
seal
Use
a
jet
of water to
dean
the
walls and base
of the
filter.
2.
Reas'Semble all the
elements.
CLEANING THE SQUEEGEE
Oteek the squeegee
Is
always dean,
ror
better
diy!ng
results,
to
dean
it you
must:
1.
Remove
the tube
(T}
from
the
squeegee.
2.
Release the
Squeegee
fixed
nut,
then take
down
the
squeegee
(Y)
3. Carefully clean the Inside
of
the squeegee
(Q)
and
rubbers.
4. Every
week,
or whenever sudlon seems to be
unsatisfactofy, check the
squeegee
tube
is not obstructed.
To clean it
5. Reassemble all the elements again.
DISASSEJ\IBLING THE BRUSH
1. Get the base up;
2. Turning the brush to the direction that The figure shows the rotation;
3. If you
will
not use the machine long lime. Please
disassembling the brush, then keep it clean and dry.
14/18

50\Jbber dr,tng lnslrucllons for operation and mDlnlenanc.e
CLEANING THE BATTERY BOX
Whenever keep Iha battery and box clean with duster. Check out jumper cables end
insulation base to make sure connecting firmly. If not it will lead to the jumper cables heal
Then the battery will be under Iha influence of that
IA
�This operation must be carried out using gloves to prolect against contact with
dangerous solutions.
A. ..
Danger of exhalation of gas and leakage of corrosive Uqulds
®
Danger of fire: do not go near with free flames.
IV. WEEKLY MAINTENANCE
1. Add grease or lubricating oil to the sllding part regularly
nose assembly
15/18

scrubber drying Instructions for operation and maintenance
REPLACING THE SQUEEGEE RUBBERS
Check the state of wear and tear of the squeegee rubbers and, if necessa,y, replace them as
below:
1 . Remove the tube <n from the sleeve (P) on the squeegee.
2 . Rotate the nut on the squeegee.
3 . Unthread the squeegee M-
4 . Loosen the screw (4) that block the rubber.pressing blade and take down the plate (5)
stainless steel.
5 .
Reassemble the rubber
(6).
Then reassemble all the elements
16/18

scrubber dl)ling instructions for operallOn and maintenance
V. TROUBLE SHOOTING
Before you take it to repair or call our customer service to help.you should check out
those problems.
Phenomena Reason Method
1. Check out whether electricity is good 1. Plug in the power and make sure
Brush motor the fuses are normal work ;
2. Check out whether motor switch is on
can't work 2. Tum on the switch of motor ;
3. Check out whether the voltage is
good. 3. The batteries are fully charged
Water can't 1, Fi�er or joint is dogged ; 1. Take down the filter and joint ,then
come out 2. Clean the drier ground al first ,so the wash them;
from the water can't catch up with it 2. If the ground is drier.you must spray
brush or 3. The solenoid valve is dogged or it extra:
slightly rejected. 3. Take down the solenoid valve.then
wash ii.
1. The cover of recovery tank is not 1. Check lhe seal rubber of cover and
sealed: make sure the cover will be sealed
2. Hose clamp loose : 2. Check
OUI
and lock the hose
Suction Suction Motor loose or defection damp;
3. ;
abate 3. Make sure the motor install well and
4. The suction
hose
is
not completely
blod<ed ; lighten the screw
5. Battery low.
4.
Dredge the pipe
5. Charge the batteries.
Fuse crack 1. cable can't lightened well that lead to 1. Tighten the screw :
of battery bad contact ;
terminal and
cable
heating
1. Suction motor do nol work 1. Check out the motor ( according to
2. Suction hose is blocked above)
Water 3. The squeegee is blocked with 2. Cleanthem;
absorption is something; 3. Clean them;
not clean
4.
The squeegee is totally worn-out ; 4. Change squeegee blade rubbers ;
5. The height of the squeegee is not
5.
Adjust the height of the squeegee.
suitable.
The brush 1, The motor of the brush can not work ; 1. Check out the motor ;
do not clean 2. Dirt is too stubborn : 2. Use appropriate deaning fluid
well 3. Brush is serious abrasion ; 3. Change the brush
4.
Something twine round the brush. 4. Clean them.
17/ 18

!:Ctub� drying instructions for opc,-atlcn and maintenance
VI. CHOOSING AND USING THE BRUSHES
POLYPROPYLENEBRUSH(PPL)
Used on all types of Roors. Good resistance to wear and tear, and hot water (no greater than
60 °C). The Polypropylene brush is non-hygroscopic and therefore retains its characteristics
even when working in wet conditions.
NYLON BRUSH
Used on all types of Roors. Good resistance to wear and tear, and hot water (no greater than
60 °C). The Nylon brush is hygroscopic and easy-extended; as a result it cannot retain its
characteristics when working in wet conditions.
ABRASIVE BRUSH
The brisUes of this type of brush are extremely hard. It is used to clean very dirty Roors. To
avoid Roar damage, work only with the pressure strictly necessary.
STEEL BRUSH
II is made up of steel wire and artificial fiber blends and used to clean rough roads, Roars with
big joints or dirt which is difficult to clean up.
THICKNESS OF THE BRISTLES
Thicker bristles are more rigid and are therefore used on smooth floors or floors with small
joints.
On uneven floors or those with deep joints, it is advisable to use softer brisdes which can
enter the gaps more easily.
Remember that when the brisUes are worn and therefore too short, they will become rigid and
are no longer able to penetrate and clean deep down. In this case. like with over-large brisdes,
the brush tends to jump.
18/ 18
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