Flowserve StarTalk DTM User manual

StarTalk™ DTM Help for StarPac 3 System
© Flowserve Corporation
Version 1.0.0 – Printed November 1, 2013
Table of Contents
Welcome ....................................................................................................................................................4
StarTalk DTM - Quick Start Guide ......................................................................................................5
DTM Installation .............................................................................................................................6
Create a Field Network ...............................................................................................................10
System Requirement ...................................................................................................................18
StarPac 3 - Quick Start Guide ..........................................................................................................19
Setting the Jumpers ....................................................................................................................20
Initial Startup ................................................................................................................................21
Calibration Menu ..........................................................................................................................23
Changing or Viewing Fluid Specification .....................................................................................25
Configuration Menu .....................................................................................................................26
Local Interface vs. LC/DCS Conflicts ..........................................................................................29
Local Interface Structure & Operation .........................................................................................30
Detailed StarPac 3 Register Menu ..............................................................................................31
StarPac 3 System Setup Checklist .......................................................................................32
StarPac 3 Wiring and Grounding Guidelines ..............................................................................34
StarPac 3 Temperature ADC Factors .........................................................................................35
Primary Control Registers and Modes for StarPac 3 Systems Using Modbus ...........................37
Cryogenic Usage ...................................................................................................................40
Dashboard ..........................................................................................................................................41
Process Control Tuning .....................................................................................................................46
Annunciator Panel .............................................................................................................................50
ValveSight Annunciator ................................................................................................................51
NAMUR Annunciator ...................................................................................................................64
Health .................................................................................................................................................77
Valve Health .................................................................................................................................78
Actuator Health ............................................................................................................................83
Positioner Health .........................................................................................................................86
Control Health ..............................................................................................................................88
Process Health ............................................................................................................................92
On-line Diagnostics ............................................................................................................................95
Data Logger .................................................................................................................................96
DTM Data Logger ..................................................................................................................98
Internal StarPac 3 Data Logger ..........................................................................................102
Event Logger .............................................................................................................................108
Off-line Diagnostics ..........................................................................................................................115
Ramp Signature .........................................................................................................................116
Ramp Compare Tests ..........................................................................................................128
Merge Files ..........................................................................................................................133
Step Test ....................................................................................................................................134
Step Test Compare ..............................................................................................................142
HDRL .........................................................................................................................................146
HDRL Compare Tests .........................................................................................................154
Calibration ........................................................................................................................................159
Actuator Calibration ...................................................................................................................160
Analog Input 1 Calibration .........................................................................................................161
Analog Input 2 Calibration .........................................................................................................165

StarTalk™ DTM Help for StarPac 3 System
© Flowserve Corporation
Version 1.0.0 – Printed November 1, 2013
Analog Output 1 Calibration ......................................................................................................169
Analog Output 2 Calibration ......................................................................................................173
Pressure Transducer Calibration ...............................................................................................177
Stroke Calibration ......................................................................................................................182
Thermocouple Calibration ..........................................................................................................183
Quick Calibration .......................................................................................................................187
Commissioning Wizard ....................................................................................................................188
Configuration ....................................................................................................................................195
Air Action ...................................................................................................................................196
Analog Input 1 (AI1) ..................................................................................................................198
Analog Input 2 (AI2, AUX) ........................................................................................................200
Analog Output 1 (AO1) ..............................................................................................................203
Analog Output 2 (AO2) ..............................................................................................................206
COMM Access ...........................................................................................................................209
Configuration Files .....................................................................................................................212
System .................................................................................................................................217
Operating Mode ...................................................................................................................222
Fluid Parameters .................................................................................................................227
Calibration Information .........................................................................................................232
Controller ..............................................................................................................................238
Alerts / Alarms .....................................................................................................................243
Valve Geometry ...................................................................................................................248
Diagnostics ...........................................................................................................................254
Scalers .................................................................................................................................259
Environmental ......................................................................................................................264
Characterization ...................................................................................................................269
Holding Register ..................................................................................................................275
Floating Point .......................................................................................................................281
Discrete Output 2 (DO2) ...........................................................................................................287
Edit Variables .............................................................................................................................290
Flow Characterization ................................................................................................................293
Cv Curve ..............................................................................................................................294
dP Curve ..............................................................................................................................297
Fl Curve ...............................................................................................................................299
Xt Curve ...............................................................................................................................301
Gas dP Curve ......................................................................................................................303
Curves Plot on Graph ..........................................................................................................305
Flow Scalers ..............................................................................................................................310
Flow Totalizer .............................................................................................................................314
Fluid Settings .............................................................................................................................316
Fluid Selection .....................................................................................................................317
Fluid Table ...........................................................................................................................320
AGA8 ....................................................................................................................................322
Integer Scalers ...........................................................................................................................325
LCD Display ...............................................................................................................................329
Mode Selector ............................................................................................................................333
Position Cutoff ...........................................................................................................................336
Positioner Tuning .......................................................................................................................338

StarTalk™ DTM Help for StarPac 3 System
© Flowserve Corporation
Version 1.0.0 – Printed November 1, 2013
Pressure Control ..................................................................................................................341
Stroke Rate Limits ...............................................................................................................344
Process Variables ......................................................................................................................346
Special Configurations ...............................................................................................................348
Stand Alone Actuator ..........................................................................................................349
No Process Sensor .............................................................................................................351
DP Cell .................................................................................................................................353
Soft Limits ..................................................................................................................................359
Stroke Characterization .............................................................................................................362
Curve Selection ...................................................................................................................363
Customize Curve .................................................................................................................370
System Clock .............................................................................................................................374
System Information ....................................................................................................................376
General ................................................................................................................................378
Body .....................................................................................................................................379
Actuator ................................................................................................................................380
Trim ......................................................................................................................................381
Transducer ...........................................................................................................................382
Password .............................................................................................................................383
Notes ....................................................................................................................................384
Units ...........................................................................................................................................385
Virtual Registers ........................................................................................................................387
Integer Map ..........................................................................................................................395
Float Map .............................................................................................................................397

StarTalk™ DTM Help for StarPac 3 System
© Flowserve Corporation
Version 1.0.0 – Printed November 1, 2013
Welcome to the StarTalk DTM for StarPac 3
Welcome to the Flowserve StarTalk® DTM for StarPac 3 Systems. This package offers
unparalleled functionality for configuring, calibrating, maintaining and diagnosing control valve
operation.
This package follows the standard FDT 2.0 DTM specifications. The Frame application controls
the menu bar at the top of the page and the Frame connection tree at the far left of the frame
window.
The DTM application contains a menu tree on the left side showing the available pages for
configuring, calibrating, maintaining and diagnosing control valve operation.
At the top of the DTM window, the device tag is shown, and some basic information for the
actuator and valve that is currently connected to the system.

StarTalk™ DTM Help for StarPac 3 System
© Flowserve Corporation
Version 1.0.0 – Printed November 1, 2013
StarTalk DTM - Quick Start Guide
GENERAL INFORMATION
This Document
This document details the installation and functions of the StarTalk® Device Type Manager
(StarTalk DTM) for the StarPac 3 System.
Qualified Personnel
Qualified personnel are people who, on account of their training, experience and instruction
and their knowledge of relevant standards, specifications, accident prevention regulations and
operating conditions, have been authorized by those responsible for the safety of the plant to
perform the necessary work and who can recognize and avoid possible dangers.
Additionally, product users and maintenance personnel should thoroughly review the StarPac 3
System Instruction, Operation, Maintenance and Safety Manual prior to installing, operating, or
performing maintenance on the valve or positioner.
System Disclaimer
The installation instructions herein show an example of how to install, navigate, or commission
the StarTalk DTM in a WINDOWS 7 64 bit operating system, using the fdtCONTAINER 3 FRAME
Application. Any variation of operating system and/or FRAME application may result in a different
procedure to install, operate, or commission the StarTalk DTM Software.
Terms Concerning Safety
The safety terms DANGER, CAUTION and NOTE are used in these instructions to highlight
particular dangers and/or to provide additional information on aspects that may not be readily
apparent.
To avoid possible injury to personnel or damage to valve parts, DANGER and CAUTION notes must
be strictly followed. Modifying this product, substituting non-factory parts or using maintenance
procedures other than outlined could drastically affect performance and be hazardous to personnel
and equipment, and may void existing warranties.
NOTE: indicates and provides additional technical information, which may not be very obvious even to
qualified personnel.
CAUTION: Indicates that minor personal injury and/or property damage can occur if proper precautions
are not taken.
DANGER: Indicates that death, severe personal injury and/or substantial property damage can occur if
proper precautions are not taken.
Compliance with other, not particularly emphasized notes, with regard to transport, assembly, operation
and maintenance and with regard to technical documentation (e.g., in the operating instruction, product
documentation or on the product itself) is essential, in order to avoid faults, which in themselves might
directly or indirectly cause severe personal injury or property damage.

StarTalk™ DTM Help for StarPac 3 System
© Flowserve Corporation
Version 1.0.0 – Printed November 1, 2013
DTM Installation
Please log in to the Flowserve site www.valvesight.com or open the CD to download the
StarTalk® DTM, fdtCONTAINER 3, and Schneider Electric Modbus Serial Communication DTM
Installs. These installs will allow you to install the StarTalk® DTM, FRAME application, and
COMM DTM respectively.
NOTE: This document will ONLY cover the installation of the StarTalk® DTM and assumes that
the installation of the Frame and Modbus COMM DTM were successful.
Follow the installation instructions
Download and install the DTM:
1. Visit www.ValveSight.com
2. Click on the "Download DTM" tab
3. Register email

StarTalk™ DTM Help for StarPac 3 System
© Flowserve Corporation
Version 1.0.0 – Printed November 1, 2013
4. Select "StarPac" as the product brand, then click "OK"
5. Download the StarTalk DTM
6. Download the fdtContainer 3 Frame and Modbus Communication DTM
Note: To use the StarTalk DTM you will need to install both the Frame and
Communication DTM
7. Run the Setup Application and follow the steps below:

StarTalk™ DTM Help for StarPac 3 System
© Flowserve Corporation
Version 1.0.0 – Printed November 1, 2013

StarTalk™ DTM Help for StarPac 3 System
© Flowserve Corporation
Version 1.0.0 – Printed November 1, 2013

StarTalk™ DTM Help for StarPac 3 System
© Flowserve Corporation
Version 1.0.0 – Printed November 1, 2013
Create a Field Network
Create a Field Network
Instructions on how to create a Field Network using the following Frame and DTMs:
•fdtCONTAINER 3 FRAME Application.
•Schneider Electric Modbus Communication DTM
•StarTalk DTM for StarPac 3 System
Assumptions:
•Using fdtCONTAINER 3 or a Frame with mix topology (FDT 1.2.x and FDT 2.0 Specifications)
•Using Schneider Electric Modbus Communication DTM for FDT 1.2.x specifications (Comm
DTM Version 2.1.2 or higher)
•StarTalk DTM for StarPac System (version 1.0 or higher)
•StarPac 3 (Version OL 3.0b IL 3E0a or higher)
•Windows 7 OS
Note: For older version of the StarPac 3, version 255055 b2.51 or older, the Communication DTM scan
functionality does not find the StarPac 3. Manually add and create the field network setting the StarPac
3 address manually.
Procedure:
1. Open the fdtCONTAINER 3