SUTO S 600 Manual

English
Instruction and operation manual
S600
Portable Compressed Air Analyzer

Dear Customer,
Thank you for choosing our product.
Before starting up the device, please read the manual in full and
observe the operating instructions stated. The manufacturer cannot be
held liable for any damage which occurs as a result of non-observance
or non-compliance with this manual.
Should the device be tampered with in any manner other than a
procedure which is described and specified in the manual, the warranty
is void and the manufacturer is e empt from liability.
The device is designed e clusively for the described application.
We offer no guarantee for the suitability for any other purpose. We are
also not liable for consequential damage resulting from the delivery,
capability or use of this device.
2 S600

1
Table of Contents
1 Safety instructions......................................................................4
2 Application.................................................................................8
3 Features....................................................................................8
4 Technical data.............................................................................9
4.1 General data.........................................................................9
4.2 Electrical data ....................................................................10
4.3 Accuracy............................................................................10
5 Dimensional drawings................................................................11
6 Installation on site.....................................................................13
6.1 Compressed air connectors (inlets and outlets)........................14
6.2 Compressed air connections..................................................16
6.2.1 Installation requirements................................................16
6.2.2 When the isokinetic sampling device is equipped ...............18
6.2.3 When the isokinetic sampling device is not equipped..........20
6.3 Electrical connectors............................................................20
6.4 Electrical connections...........................................................21
6.4.1 TCP/IP networking (Modbus/TCP).....................................21
6.4.2 Communicating with the isokinetic sampling device............21
6.4.3 Connecting with a PC or an OTG USB memory stick............21
7 Setup and configuration.............................................................22
8 Operation.................................................................................23
8.1 Main screen........................................................................24
8.1.1 Quick buttons and icons..................................................24
8.1.2 Icons in the status bar....................................................24
8.2 Value view..........................................................................25
8.3 Graphic view.......................................................................26
8.4 Menu.................................................................................26
9 Guided measurement.................................................................28
9.1 Steps for guided measurement..............................................29
9.2 Reports for guided measurements.........................................33
10 Optional accessories................................................................34
11 Maintenance...........................................................................34
12 Calibration..............................................................................34
13 Disposal or waste....................................................................34
14 Warranty................................................................................35
15 Appendi Modbus holding register table......................................36
S600 3

1 Safety instructions
1 Safety instructions
Please check if this instruction manual matches with the
product type
Please observe all notes and instructions indicated in this
manual. It contains essential information which must be
observed before and during installation, operation and
maintenance. Therefore this instruction manual must be read carefully
by the technician as well as by the responsible user / qualified
personnel.
This instruction manual must be available at the operation site of the
instrument at any time. In case of any obscurities or questions,
regarding this manual or the product, please contact the manufacturer
or your customer support.
WARNING!
Compressed air!
Any contact with quickly escaping air or bursting
parts of the compressed air system can lead to
serious injuries or even death!
•Do not e ceed the ma imum permitted pressure range (see
sensors label and/or the specifications written in this manual).
•Only use pressure tight installation material.
•Avoid that persons get hit by escaping air or bursting parts of the
instrument.
•The system must be pressure less during maintenance work.
•WARNING!
•Voltage used for supply!
•Any contact with energized parts of the product
may lead to a electrical shock which can lead to
serious injuries or even death!
•Consider all regulations for electrical installations.
•The system must be disconnected from any power supply during
maintenance work.
4 S600

1 Safety instructions
ATTENTION!
Permitted operating parameters!
Observe the permitted operating parameters Any
operation exceeding this parameters can lead to
malfunctions and may lead to damage on the
instrument or the system
•Do not e ceed the permitted operating parameters as specified in
the data sheet, this manual or written on the instrument.
•Make sure the product is operated in its permitted limitations.
•Do not e ceed or undercut the permitted storage and operation
temperature, pressure and humidity.
The product should be maintained and calibrated frequently, at least
annually. For more information, please contact the customer support.
General safety instructions
•It is not allowed to use the product in e plosive areas.
•Please observe the national regulations before/during installation
and operation.
Remarks
•It is not allowed to disassemble the product.
•Always check the compressed air connectors in terms of stability
and tightness before any operation.
ATTENTION!
Measurement values can be affected by malfunction!
The product must be installed properly and
frequently maintained, otherwise it may lead to
wrong measurement values, which can lead to
wrong results
•The instrument must be operated within or better than
compressed air quality Class 4.5.4 according to the ISO8573-1. If
the air quality cannot reach the specified Class, the device may
show wrong measurement values or even may get damaged.
•Do not e ceed the ma imum operation temperature or pressure.
•Avoid condensation inside the instrument caused by the supplied
air or gas because it harms the instrument and affects the
S600 5

1 Safety instructions
accuracy
•It is recommended that before any operation you e amine the
instrument in terms of the measurement accuracy and deviations.
To do this, you may use high efficiency filters for oil vapor and
particle, and the instrument should show low values close to zero.
Additionally, it is recommended you e amine the dew point
measurement to ensure it is working correctly. To do this, you may
use a dry gas with a defined dew point value which should be
reached within several minutes. Or you may use any reference
meter. Only after doing these e aminations, you can rely on the
measurement results after the instrument have been used for
other measurement cycles.
•Always perform a visual inspection in prior to every measurement
before connecting compressed air. If any loose objects are found,
do not connect the compressed air because it may lead to a
damage or injuries.
Storage and transportation
•Make sure that the transportation temperature is between
-10 ... 70°C.
•For transportation it is recommended to use the packaging which
comes with the sensor.
•Please make sure that the storage temperature of the sensor is
between -10 ... 50°C.
•Avoid direct UV and solar radiation during storage.
•For the storage the humidity must be < 90%, no condensation.
•During transportation the instrument should always be handled
with care, otherwise the internal sensors may get damaged and
the measurement results may differ.
ATTENTION!
Equipment may get damaged!
Please make sure, that your measuring point is free
of excessive contamination/dirt This should
maintained before every measurement
•Observe the measuring point always before measurement if it is
free of contamination like water drops, oil drops or other rough
contaminants.
6 S600

1 Safety instructions
•Should water hit the inner electronics, the senors could be
seriously damaged.
•Any rough contamination of particles, water, oil or other impurities
may damage the instrument or affect the accuracy.
•Check your measurement point with the enclosed test kit, by
purging air in prior to the use of the instrument through the test
kit. A clean tissue may help to identify oil, water or any other
lubricants in the air.
ATTENTION!
Overpressure!
Remove always all protection caps before connecting
the compressed air to the inlet
S600 7

2 Application
2 Application
The S600 is an all-in-one portable compressed air purity analyzer. It
measures, records and verifies particle concentration, dew point, oil
vapor, temperature, and pressure in a compressed air system.
The S600 is mainly used in industrial environments, and is not
developed to be used in e plosive areas.
3 Features
•High-resolution 5” color touchscreen display and interface.
•Software guided measurement.
•USB port for transferring the data to a USB-OTG memory drive.
•Ethernet (Modbus / TCP and dedicated Bus) interface for
transferring the data to a SCADA systems.
•Data logger with the capacity of 100 million values.
•Integrated report generator for compressed air audits, used to
generate PDF files and copy them to a USB memory drive.
•All-in-one portable hand carried measurement device.
•Multiple dew point measurement system for a wide range of
measurement and a very high accuracy.
•Latest PID sensor technology for oil vapor measurement.
•Laser particle counter for particle detection.
•All-in-one device measuring five parameters in a single device:
Particle counter, dew point/humidity, oil vapor, temperature and
pressure.
•Isokinetic sampling device for particle measurement according to
ISO8573-4 as an option.
8 S600

4 Technical data
4 Technical data
4 1 General data
Data logger Internal, 100-million values
Parameter Measuring
parameter
Range Reference
Particle 0.1 < d <= 0.5 µm
0.5 < d <= 1.0 µm
1.0 < d <= 5.0 µm
Anne 1 /
DIN 14644
(with isokinetic
sampling device
DIN 8573)
Dew point -100 ... +20°C Td DIN 8573
Oil vapor 0.003 ... 10.000
mg/m3
ZLG/
AIM 07120604
Pressure 0.3 ... 1.5 MPa
43.5 ... 217.6 psig
DIN 1301
Temperature 0 ... +50 °C DIN 60751
Reference
settings
ISO 1217, 20°C 1000 mbar
Measurement
principle
Parameter Principle
Particle
quantity
Laser optical detection
Dew point Ceramic humidity sensor, oscillating
crystal
Oil vapor PID
Volume flow Thermal mass flow (Anemometer)
Medium Compressed air, non corrosive components
Humidity of the
medium
< 40%, non condensation
Temp. of the
medium
0 ... +50°C
S600 9

4 Technical data
Operation
pressure
0.3 ... 1.5 MPa
43.5 ... 217.6 psig
UV lamp lifetime 6,000 working hours or 1 year, whichever comes first
Housing material PC + ABS, Aluminum
Protection class IP65 (cover closed)
Dimension Please observe the drawings on the ne t page
Display 5” color graphic display, 800 4800 Pi els with
touchscreen interface
Weight 6.80 kg
4 2 Electrical data
Power supply Mains supply adapter (AC/DC)
Input: 100 ... 240 VAC, 50/60 Hz, 1.4 A
Output: 24 VDC, 2.5 A, 60 W ma .
4 3 Accuracy
Accuracy Parameter Accuracy
Particle quantity
per JIS
50% @ 0.1 < d ≤ 0.15 μm
100% @ 0.15 μm < d
Dew point ± 2°C Td
Oil vapor 5% of value ± 0.003 mg/m3
Volume flow ± (2% of value + 0.3% of range)
(isokinetic sampling device only)
Temperature ±0.1 K
Pressure ±0.08 bar / ±1.1603 psi
10 S600

5 Dimensional drawings
5 Dimensional drawings
Dimensions of S600 in mm (cover closed):
S600 11

5 Dimensional drawings
Dimensions of the isokinetic sampling device (optional) in mm:
12 S600

6 Installation on site
6 Installation on site
Please make sure that all components listed below are included in your
package.
Qty. Description Item No.
1 S600 portable compressed air analyzer in a hand
carry case with handle and shoulder belt
P560 0600
1 USB OTG memory stick A554 0087
1 Purge filter for pre-measurement (test kit) A554 0604
5 6mm Teflon hose adapter, stainless steal C219 0197
1 Power supply, 230 VAC / 24 VDC A554 0086
1 2 m Teflon hose, 6 OD 4 ID mm, free adjustable C193 0002
1 1.5 m Teflon hose with quick connector A554 0003
1 Operation and instruction manual No
1 Certificate of calibration No
The following items are included only if you have ordered the isokinetic
sampling device.
1 Isokinetic sampling device, including a flow sensor A554 0600
1 M12 connection cable for isokinetic sampling device A553 0134
1 Certificate of calibration No
To replace materials for items in the preceding list or buy accessories,
please contact the manufacturer or your local distributor.
S600 13

6 Installation on site
6 1 Compressed air connectors (inlets and outlets)
The S600 provides two compressed air inlets on the right side of the
housing.
As shown in the above picture, the inlets are marked respectively based
on their functions:
•Gas inlet Oil / Dew point measurement
•Gas inlet Particle counter measurement
ATTENTION!
Permissible pressure!
Please observe the maximum permissible inlet
pressure It must be in between 0 3 and 1 5 MPa If
the pressure exceeds this range, it will damage the
device If the pressure is too low, the volumetric
flow will not be high enough, which leads to wrong
results
14 S600

6 Installation on site
The picture below shows the gas outlets on the left side of the device.
The calibration outlets Gas outlet Dew point measurement and Gas
outlet Oil vapor measurement are used to connect the internal sensors
as references during calibration. These calibration outlets must be
opened all the time during a compressed air supply is connected and
the device is pressurized. Also the other two outlets need to be opened
before connecting the instrument to the compressed air supply.
ATTENTION!
All gas outlets of the
measurement device
must stay opened
during the complete
usage of the device
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6 Installation on site
6 2 Compressed air connections
6 2 1 Installation requirements
Make sure that your installation meets the following requirements:
•The device must be set up ne t to the measuring point. Please
make sure that the device is put on a flat surface. If you are using
the additional isokinetic sampling devices, make sure that it is also
standing on a flat surface ne t to the S600.
•The tubes should be not bended heavily and should be installed
with a big curve radius to avoid turbulence in the air flow.
•The isokinetic sampling device must be set up ne t to the S600 to
achieve a straight and short connection. Please observe the
following section to connect the isokinetic sampling device to the
S600.
•Connect the S600 to the power during the measurement, and
make sure that the device is not turned off or plugged off during
the measurement because data will then be lost and not saved.
ATTENTION!
If the device is not installed properly it may lead to
wrong measurement results
The device is designed to be operated indoors only. To
use the device outdoors, please protect the device from
direct sunlight and rain.
•Before you start the measurement, check your point of
measurement for contaminants.
ATTENTION!
Before you connect the device to your point of
measurement, make sure that there is no rough
contamination like water/oil drops or heavy dust
This may damage the sensor units For this please
use the purge filter test kit
16 S600

6 Installation on site
Steps to check:
1. Connect the purge filter test kit onto your measuring point first.
Open the purge valve on the test kit and purge air for a short
period.
2. Check the filter in the test kit to see whether it shows high
contamination of water, oil or dust.
3. If the filter is contaminated severely, stop using the S600 for
measurement because this may lead to serious damage to the
device. In case you are not sure, please contact the
manufacturer.
•Remove the protection caps from all parts of both sides of the
instrument. If not removed, the device may get damaged, and the
risk of bursting parts under high pressure can even lead to
personal injuries. All e haust outlets will pass air during the
measurement, if not, please contact the manufacturer.
ATTENTION!
Before connecting the
compressed air, make sure
that all protection caps are
opened/removed!
•Directly plugging and pulling the teflon hose more than once may
lead to particle contamination, which can affect the measurement.
To avoid this problem, please use the included adapter plugs and
keep them on your tubes.
S600 17

6 Installation on site
ATTENTION!
Always use the 6 mm Teflon hose adapter to
connect the teflon hoses to the S600 and to the
isokinetic sampling device! You may damage the
device if the hoses are not used
6 2 2 When the isokinetic sampling device is equipped
The following figure shows the S600 connection diagram with the
isokinetic sampling device.
18 S600

6 Installation on site
Please connect the isokinetic sampling device using the teflon hose
delivered with the device. The following illustrates which outlets of the
sampling device need to be connected to which inlets of the S600.
The following procedure describes how to set up the connection.
1. Before connecting the S600 and/ or the isokinetic sampler to your
compressed air, make sure that ball valve 2 and 4 are closed.
2. Close the needle valve 3 fully.
3. The connection to your compressed air system is achieved through
the correct fittings (quick connector, teflon hose, etc.). Connect
your compressed air system to the inlet 1 of the isokinetic
sampling device using the correct fitting.
4. Connect the outlet valve 2 to the inlet for dew point and oil
vapor measurement at the S600 using a teflon hose with the
supplied hose adapters.
5. Connect the isokinetic outlet 4 with the inlet for the particle
counting at the S600 using the supplied 6 mm tube and the hose
adapters.
6. Now open outlet valve 2 and 4 to pressurize the instrument.
Always open the valves slowly and carefully. In case that you hear
or see any damage on the device, please close the valves and
disconnect the compressed air supply.
S600 19

6 Installation on site
6 2 3 When the isokinetic sampling device is not equipped
Connect your compressed air system using two teflon hoses to the
corresponding inlets at the S600: Gas inlet Oil / Dew point
measurement and Gas inlet Particle measurement.
Make sure you are using clean and oil-free components when
connecting the instrument. Always use the supplied teflon hose
adapters to prevent damage to the instrument.
The compressed air supply must always be applied carefully. In case
you are using ball valves, open them carefully and slowly. If you
observe any une pected noise or air leakage, shut down the
compressed air supply immediately and disconnect the instrument.
6 3 Electrical connectors
The S600 provides four electrical connectors:
•A USB port on the S600 face panel.
•The following three connectors on the right side of the housing, as
shown in below figure.
No Description
1 Power supply connector
2 M12 connector, communication port with the isokinetic sampling
device
3 RJ-45 connector, Ethernet port for IP networking
20 S600