SUTO S 600 Manual

English
Instruction and operation manual
S600
Portable Compressed Air Analyzer

Dear Customer,
Thank you for choosing our product.
Before starting up the device, please read the manual in full and
observe the operating instructions stated. The manufacturer cannot be
held liable for any damage which occurs as a result of non-observance
or non-compliance with this manual.
Should the device be tampered with in any manner other than a
procedure which is described and specified in the manual, the warranty
is void and the manufacturer is e empt from liability.
The device is designed e clusively for the described application.
We offer no guarantee for the suitability for any other purpose. We are
also not liable for consequential damage resulting from the delivery,
capability or use of this device.
2 S600

1
Table of Contents
1 Safety instructions......................................................................4
2 Application.................................................................................8
3 Features....................................................................................8
4 Technical data.............................................................................9
4.1 General data.........................................................................9
4.2 Electrical data ....................................................................10
4.3 Accuracy............................................................................10
5 Dimensional drawings................................................................11
6 Installation on site.....................................................................13
6.1 Compressed air connectors (inlets and outlets)........................14
6.2 Compressed air connections..................................................16
6.2.1 Installation requirements................................................16
6.2.2 When the isokinetic sampling device is equipped ...............18
6.2.3 When the isokinetic sampling device is not equipped..........20
6.3 Electrical connectors............................................................20
6.4 Electrical connections...........................................................21
6.4.1 TCP/IP networking (Modbus/TCP).....................................21
6.4.2 Communicating with the isokinetic sampling device............21
6.4.3 Connecting with a PC or an OTG USB memory stick............21
7 Setup and configuration.............................................................22
8 Operation.................................................................................23
8.1 Main screen........................................................................24
8.1.1 Quick buttons and icons..................................................24
8.1.2 Icons in the status bar....................................................24
8.2 Value view..........................................................................25
8.3 Graphic view.......................................................................26
8.4 Menu.................................................................................26
9 Guided measurement.................................................................28
9.1 Steps for guided measurement..............................................29
9.2 Reports for guided measurements.........................................33
10 Optional accessories................................................................34
11 Maintenance...........................................................................34
12 Calibration..............................................................................34
13 Disposal or waste....................................................................34
14 Warranty................................................................................35
15 Appendi Modbus holding register table......................................36
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1 Safety instructions
1 Safety instructions
Please check if this instruction manual matches with the
product type
Please observe all notes and instructions indicated in this
manual. It contains essential information which must be
observed before and during installation, operation and
maintenance. Therefore this instruction manual must be read carefully
by the technician as well as by the responsible user / qualified
personnel.
This instruction manual must be available at the operation site of the
instrument at any time. In case of any obscurities or questions,
regarding this manual or the product, please contact the manufacturer
or your customer support.
WARNING!
Compressed air!
Any contact with quickly escaping air or bursting
parts of the compressed air system can lead to
serious injuries or even death!
•Do not e ceed the ma imum permitted pressure range (see
sensors label and/or the specifications written in this manual).
•Only use pressure tight installation material.
•Avoid that persons get hit by escaping air or bursting parts of the
instrument.
•The system must be pressure less during maintenance work.
•WARNING!
•Voltage used for supply!
•Any contact with energized parts of the product
may lead to a electrical shock which can lead to
serious injuries or even death!
•Consider all regulations for electrical installations.
•The system must be disconnected from any power supply during
maintenance work.
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1 Safety instructions
ATTENTION!
Permitted operating parameters!
Observe the permitted operating parameters Any
operation exceeding this parameters can lead to
malfunctions and may lead to damage on the
instrument or the system
•Do not e ceed the permitted operating parameters as specified in
the data sheet, this manual or written on the instrument.
•Make sure the product is operated in its permitted limitations.
•Do not e ceed or undercut the permitted storage and operation
temperature, pressure and humidity.
The product should be maintained and calibrated frequently, at least
annually. For more information, please contact the customer support.
General safety instructions
•It is not allowed to use the product in e plosive areas.
•Please observe the national regulations before/during installation
and operation.
Remarks
•It is not allowed to disassemble the product.
•Always check the compressed air connectors in terms of stability
and tightness before any operation.
ATTENTION!
Measurement values can be affected by malfunction!
The product must be installed properly and
frequently maintained, otherwise it may lead to
wrong measurement values, which can lead to
wrong results
•The instrument must be operated within or better than
compressed air quality Class 4.5.4 according to the ISO8573-1. If
the air quality cannot reach the specified Class, the device may
show wrong measurement values or even may get damaged.
•Do not e ceed the ma imum operation temperature or pressure.
•Avoid condensation inside the instrument caused by the supplied
air or gas because it harms the instrument and affects the
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1 Safety instructions
accuracy
•It is recommended that before any operation you e amine the
instrument in terms of the measurement accuracy and deviations.
To do this, you may use high efficiency filters for oil vapor and
particle, and the instrument should show low values close to zero.
Additionally, it is recommended you e amine the dew point
measurement to ensure it is working correctly. To do this, you may
use a dry gas with a defined dew point value which should be
reached within several minutes. Or you may use any reference
meter. Only after doing these e aminations, you can rely on the
measurement results after the instrument have been used for
other measurement cycles.
•Always perform a visual inspection in prior to every measurement
before connecting compressed air. If any loose objects are found,
do not connect the compressed air because it may lead to a
damage or injuries.
Storage and transportation
•Make sure that the transportation temperature is between
-10 ... 70°C.
•For transportation it is recommended to use the packaging which
comes with the sensor.
•Please make sure that the storage temperature of the sensor is
between -10 ... 50°C.
•Avoid direct UV and solar radiation during storage.
•For the storage the humidity must be < 90%, no condensation.
•During transportation the instrument should always be handled
with care, otherwise the internal sensors may get damaged and
the measurement results may differ.
ATTENTION!
Equipment may get damaged!
Please make sure, that your measuring point is free
of excessive contamination/dirt This should
maintained before every measurement
•Observe the measuring point always before measurement if it is
free of contamination like water drops, oil drops or other rough
contaminants.
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1 Safety instructions
•Should water hit the inner electronics, the senors could be
seriously damaged.
•Any rough contamination of particles, water, oil or other impurities
may damage the instrument or affect the accuracy.
•Check your measurement point with the enclosed test kit, by
purging air in prior to the use of the instrument through the test
kit. A clean tissue may help to identify oil, water or any other
lubricants in the air.
ATTENTION!
Overpressure!
Remove always all protection caps before connecting
the compressed air to the inlet
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2 Application
2 Application
The S600 is an all-in-one portable compressed air purity analyzer. It
measures, records and verifies particle concentration, dew point, oil
vapor, temperature, and pressure in a compressed air system.
The S600 is mainly used in industrial environments, and is not
developed to be used in e plosive areas.
3 Features
•High-resolution 5” color touchscreen display and interface.
•Software guided measurement.
•USB port for transferring the data to a USB-OTG memory drive.
•Ethernet (Modbus / TCP and dedicated Bus) interface for
transferring the data to a SCADA systems.
•Data logger with the capacity of 100 million values.
•Integrated report generator for compressed air audits, used to
generate PDF files and copy them to a USB memory drive.
•All-in-one portable hand carried measurement device.
•Multiple dew point measurement system for a wide range of
measurement and a very high accuracy.
•Latest PID sensor technology for oil vapor measurement.
•Laser particle counter for particle detection.
•All-in-one device measuring five parameters in a single device:
Particle counter, dew point/humidity, oil vapor, temperature and
pressure.
•Isokinetic sampling device for particle measurement according to
ISO8573-4 as an option.
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4 Technical data
4 Technical data
4 1 General data
Data logger Internal, 100-million values
Parameter Measuring
parameter
Range Reference
Particle 0.1 < d <= 0.5 µm
0.5 < d <= 1.0 µm
1.0 < d <= 5.0 µm
Anne 1 /
DIN 14644
(with isokinetic
sampling device
DIN 8573)
Dew point -100 ... +20°C Td DIN 8573
Oil vapor 0.003 ... 10.000
mg/m3
ZLG/
AIM 07120604
Pressure 0.3 ... 1.5 MPa
43.5 ... 217.6 psig
DIN 1301
Temperature 0 ... +50 °C DIN 60751
Reference
settings
ISO 1217, 20°C 1000 mbar
Measurement
principle
Parameter Principle
Particle
quantity
Laser optical detection
Dew point Ceramic humidity sensor, oscillating
crystal
Oil vapor PID
Volume flow Thermal mass flow (Anemometer)
Medium Compressed air, non corrosive components
Humidity of the
medium
< 40%, non condensation
Temp. of the
medium
0 ... +50°C
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4 Technical data
Operation
pressure
0.3 ... 1.5 MPa
43.5 ... 217.6 psig
UV lamp lifetime 6,000 working hours or 1 year, whichever comes first
Housing material PC + ABS, Aluminum
Protection class IP65 (cover closed)
Dimension Please observe the drawings on the ne t page
Display 5” color graphic display, 800 4800 Pi els with
touchscreen interface
Weight 6.80 kg
4 2 Electrical data
Power supply Mains supply adapter (AC/DC)
Input: 100 ... 240 VAC, 50/60 Hz, 1.4 A
Output: 24 VDC, 2.5 A, 60 W ma .
4 3 Accuracy
Accuracy Parameter Accuracy
Particle quantity
per JIS
50% @ 0.1 < d ≤ 0.15 μm
100% @ 0.15 μm < d
Dew point ± 2°C Td
Oil vapor 5% of value ± 0.003 mg/m3
Volume flow ± (2% of value + 0.3% of range)
(isokinetic sampling device only)
Temperature ±0.1 K
Pressure ±0.08 bar / ±1.1603 psi
10 S600