fluimac PHOENIX User manual

PHOENIX - PHOENIX ATEX - PHOENIX FOOD - PHOENIX FOOD ATEX

26 REV. 4
INTRODUCTION
PHOENIX pumps have been manufactured to the Machinery Directive 2006/42/CE and ATEX directive
2014/34/UE. The relevant area criteria are indicated in the UNI EN ISO 12100:2010, UNI EN ISO 3746:2011,
UNI EN ISO 11200:2014, UNI EN ISO 4414:2012, UNI CEI EN ISO 80079-36:2016 and UNICEI EN ISO
80079-37:2016. harmonized European standards. Therefore, if used according to the instructions contained
in this manual, the PHOENIX pumps will not represent any risk to the operator. This manual must be
preserved in good condition and/or accompany the machine as reference for maintenance purposes. The
manufacturer rejects any liability for any alteration, modification, incorrect application or operation not
complying with the content of this manual and that may cause damage to the health and safety of persons,
animals or objects stationing near the pumps. All the technical values refer to the standard version of
PHOENIX pumps (please search for innovation
and improvements in the technological quality means that some of the features may change without notice.
All drawings and any other representation in the documents supplied with the pump are property of the
Manufacturer who reserves all rights and FORBIDS distribution to third parties without his authorization in
writing. THEREFORE REPRODUCTION, EVEN PARTIAL, OF THIS MANUAL, TEXT OR DRAWINGS
ARE STRICTLY FORBIDDEN.
ABOUT THIS MANUAL
This manual is an integral part of the pump, and represents a SAFETY DEVICE. It contains important
information that will assist the purchaser and his personnel in installing, using and servicing the pumps in
good condition and safety during service life. assistance
department for any further information regarding the contents of this manual.
PUMP IDENTIFICATION
Each pump is supplied with an identification label carrying its serial number, model and year of manufacture.
heading specifies the composition and the materials used to build the
pump. This data will help ascertain whether the pump is suitable for the product to be pumped. Check these
data upon receiving the goods. Any discrepancy between the order and the delivery must be communicated
immediately. WARNING: removing or altering this identification plate and or the data it contains is
forbidden.
For models from P0003 to P0120:
For models from P00160 to P1000:
SERIAL
NUMBER
YEAR OF MANUFACTURE
MODEL
ZONE 2 ATEX CERTIFICATIONS:
II 3/3 G Ex h IIC T4 Gb
II 3 D Ex h IIIB T135°C Db X
ZONE 1 ATEX CERTIFICATIONS:
II 2/2 G Ex h IIC T4 Gb
II
2
D
Ex
h I
I
IB T135°C
Db X
SERIAL
NUMBER
YEAR OF MANUFACTURE
ZONE 2 ATEX CERTIFICATIONS:
II 3/3 G Ex h IIB T4 Gb
II 3 D Ex h IIIB T135°C Db X
ZONE 1 ATEX CERTIFICATIONS:
II 2/2 G Ex h IIB T4 Gb
II
2
D
Ex
h I
I
IB T135°C
Db X
MODEL

27 REV. 4
DECLARATION OF CONFORMITY

28 REV. 4
MARKINGS AND GENERAL INFORMATION
ATEX MARKING
For the product design and conformity evaluation we used following documents:
2014/34/EU: ATEX Directive, on the approximation of European Member States laws concerning
protection equipment and systems to be used in potentially explosive environments.
UNI CEI EN ISO 80079-36:2016 - Explosive atmospheres - Part 36: Non-electrical equipment
for explosive atmospheres - Basic method and requirements
UNI CEI EN ISO 80079-37:2016 Explosive atmospheres - Part 37: Non-electrical equipment
for explosive atmospheres - non-electrical type of protection constructional safety ''c'', control
of ignition sources ''b'', liquid immersion ''k''.
ZONA 1: To follow the ATEX marking referred to the equipment for explosive GAS atmosphere:
II 2/2 G Ex h IIC T4 Gb (P01-P03-P07-P18-P30-P50-P55-P60-P65-P90-P100-P101- P120)
II 2/2 G Ex h IIB T4 Gb (P160-P170-P171-P250-P252-P400-P700-P1000)
To follow the ATEX marking referred to the equipment for explosive DUST atmosphere:
II 2 D Ex h IIIB T 135°C Db X (all models)
ZONA 2: To follow the ATEX marking referred to the equipment for explosive GAS atmosphere:
II 3/3 G Ex h IIC T4 Gb (P01-P03-P07-P18-P30-P50-P55-P60-P65-P90-P100-P101- P120)
II 3/3 G Ex h IIB T4 Gb (P160-P170-P171-P250-P252-P400-P700-P1000)
To follow the ATEX marking referred to the equipment for explosive DUST atmosphere:
II 3 D Ex h IIIB T 135°C Db X (tutti i modelli)
Safety symbol
II Surface industries
2/2 G
Category 2 equipment that can be
installed in the presence of an
explosive atmosphere consisting of
zone 1 gas, even indoors.
2 D
Category 2 equipment that can be
installed in the presence of an
explosive atmosphere consisting of
zone 21 dusts.
3/3 G
Surface equipment for use in areas
where it is unlikely, or rare and for
short periods, the presence of
gases, vapors or mists in the air
during operation both in the
external and internal areas.
3 D
Surface equipment for use in areas
where it is unlikely, or rare and for
short periods, the presence of clouds
of combustible dust in the air during
operation.
Ex Symbol to identify it as approved under the IECEx scheme
hType of protection according to ISO IEC 80079-36:2016
IIB o IIC
Product suitable for installation in
the presence of Group IIB or IIC
gas (depending on the model)
IIIB
Product suitable for installation in
presence of Group IIIB dusts
(excluding conductive dusts)
T4 Temperature class T135°C Maximum surface temperature
Gb
EPL Gb protection level in
accordance with EN 60079-0: 12
and EN 80079-36: 16 Standards.
Db
EPL Gb protection level in
accordance with EN 60079-0: 12 and
EN 80079-36: 16 Standards.
XSpecial

29 REV. 4
IECEx MARKING
For the product design and conformity evaluation we used following documents:
UNI CEI EN ISO 80079-36:2016 - Explosive atmospheres - Part 36: Non-electrical equipment
for explosive atmospheres - Basic method and requirements
UNI CEI EN ISO 80079-37:2016 Explosive atmospheres - Part 37: Non-electrical equipment
for explosive atmospheres - non-electrical type of protection constructional safety ''c'', control
of ignition sources ''b'', liquid immersion ''k''.
To follow the IECEx marking referred to the equipment for explosive GAS atmosphere:
Ex h IIC T4 Gb (P01-P03-P07-P18-P30-P50-P55-P60-P65-P90-P100-P101- P120)
Ex h IIB T4 Gb (P160-P170-P171-P250-P252-P400-P700-P1000)
To follow the IECEx marking referred to the equipment for explosive DUST atmosphere:
Ex h IIIB T 135°C Db X (all models)
Ex Symbol to identify it as approved under the IECEx scheme
h Type of protection according to ISO IEC 80079-36:2016
IIB o IIC
Product suitable for installation in
the presence of Group IIB or IIC
gas (depending on the model)
IIIB
Product suitable for installation in
presence of Group IIIB dusts
(excluding conductive dusts)
T4 Temperature class. T135°C Maximum surface temperature
Gb
EPL Gb protection level in
accordance with EN 60079-0: 12
and EN 80079-36: 16 Standards.
Db
EPL Gb protection level in
accordance with EN 60079-0: 12 and
EN 80079-36: 16 Standards.
X
IDENTIFICATION CODE
MODEL SIZE PUMP
CASING
DIAPHRAGMS BALLS BALL
SEAT
O-RING CONNECTIONS ATEX
CERTIFICATIONS
P=PHOENIX
PF=PHOENIX
FOOD
AP=
ACCURATE
PHOENIX
TP=TWIN
PHOENIX
PP= POWDER
PHOENIX
SP=
SUBMERSIBLE
PHOENIX
3
7
18
30
50
55
60
65
90
100
101
120
160
170
171
250
252
400
700
1000
P=PP
PC=PP+
CF
KC=PVD
F+CF
O=
ACETALI
CA
OC=
ACETALI
CA +CF
A=
ALLUMI
NIO
S= SS
AISI 316
N=NBR
D=EPDM
T=PTFE
H=HYTREL
S=
SANTOPRENE
N=NBR
D=EPDM
T=PTFE
S=SS
P=PP
K=PVDF
A=
ALLUMI
NIO
S=SS
Z=PE
O=
ACETALI
CA
V=VITON
D=EPDM
N=NBR
T=PTFE
1=BSP
2= FLANGED
3=TRI-CLAMP
(PHOENIX
FOOD)
5= NPT
6= BIN 11851/3
(PHOENIX
FOOD)
-= ATEX ZONE 2
X = ATEX ZONE
1
SEE SECTION
MARKINGS
AND GENERAL
INFORMATION
PUMP DESCRIPTION
PHOENIX series pumps are air-operated, double-diaphragm positive-displacement pumps, designed and
manufactured for pumping fluids that are chemically compatible with the constructive materials of the pump.
The characteristics of the fluid (pressure, temperature, chemical reactivity, specific weight, viscosity, vapor
pressure) and of the environment must be compatible with the pump characteristics and are defined in the

30 REV. 4
ordering phase. Fluimac is not responsible for the pumped liquid. The customer must ensure that there is
compatibility between the pumped liquids and pump materials.
-priming; at the start-up the pipes can be empty.
The declared dry negative suction is referred to intake of water at a temperature of 20°C/ 68°F. The priming
:
- pipe total length and internal diameter;
- specific weight of the pumped fluid;
- viscosity of the pumped fluid;
- negative suction: max 5.000 cps (at 18°C / 64,4°F);
- below head suction: max 50.000 cps (at 18°C / 64,4°F).
The pump may be operated at a maximum pressure equal to 1.5 times the head value with closed delivery.
The value of the vapor pressure of the pumped fluid must be greater (of at least 3 mwc - meters of water
column) than the difference between the total absolute head value (pressure on suction level subtracted of
the suction height) and the leakages of the suction section.
PHOENIX series pumps cannot be used to generate a vacuum.
Make sure that the physical-chemical characteristics of the fluid have been correctly evaluated.
Fluid service temperatures must range from -20°C to a maximum of 95°C according to the material
of the components. The maximum temperature referred to water in continuous operation depends on the
version of the materials (indicated on the nameplate):
The pumped fluid may contain particles suspended in different concentrations in accordance with the type
of valve assembled:
MODELLO P3-P7 P18 P30 P50-55-60-65 P90-100-101-
120
P160-170-171-
250-252 P400
P700 P1000
MAX. DIM. mm 2 2,5 3 3,5 4 7,5 8 8,5 12
TEMPERATURE CLASSES FOR PUMPS TO BE INSTALLED IN AN EXPLOSIVE ENVIRONMENT (ZONE
1):
T135°C (T4) is the temperature class corresponding to the protection against the risk of explosion of the
pumps designed for use in explosive atmo-spheres; the data and operating conditions are shown
here below:
DEFINITION OF THE CALCULATION DATA:
T4 = ATEX temperature class 135°C;
Ta = maximum ambient temperature 40°C;
Tl = maximum temperature for dry use of the pump in the workplace (50°C);
s = safety factor (5°C);
Tx = calculation factor (Tl + s) only for ZONE 1;
Tf = maximum allowed fluid processing temperature.
The formula used to determine the maximum allowed fluid processing temperature for CONDUCT version
pumps is shown here below.
For P01-P03-P07-P18-P30-P50-P55-P60-P65-P90-P100-P101-P120 models:

31 REV. 4
II 2/2 G Ex h IIC T4 Gb
II 2 D Ex h IIIB T 135°C Db X
For P160-P170-P171-P250-P252-P400-P700-P1000 models:
II 2/2 G Ex h IIB T4 Gb
II 2 D Ex h IIIB T 135°C Db X
ATEX
TEMPERATURE
CLASS
CALCULATION
FACTOR (Only for
ZONE 1)
MAXIMUM FLUID
PROCESSING
TEMPERATURE
T4 - Tx = Tf
135°C - 55°C = 80°C
WARNING: In consideration of the admitted ambient temperature variation range in zone 1, fluid service
temperature values higher than those indicated above will not permit compliance to the corresponding T4
(135°C) temperature classes besides causing damages to the pump. Where the user presumes that the
temperature limits set forth in this manual may be exceeded, a protective device must be installed on the
system to prevent the maximum allowed fluid processing temperature from being reached.
maximum temperature has been determined with no powder deposits on the external and internal surfaces.
The maximum temperature referred to water in continuous operation depends on the version of the
materials (indicated on the nameplate) and on the environment in which the pump will be installed. The
ambient temperature interval is related to the choice of materials (specified on the identification plate):
OPERATIONG PRINCIPLE
The pneumatic distribution system sends compressed air behind one of the two diaphragms (A), which
pushes the fluid towards the delivery circuit. Simultaneously, the opposite diaphragm (B) is in the intake
phase since it is dragged by the shaft that connects it to the other diaphragm (A) under pressure; air present
behind it is discharged into the environment, while a pressure drop is created in the fluid chamber which
sucks the fluid from the suction circuit. When the diaphragm (A), under pressure, reaches the stroke limit,

32 REV. 4
the command switches the two inputs to the chamber on the diaphragms air side, putting diaphragm (B)
under pressure and diaphragm(A) in discharge. When the pump reaches its original starting point, each
diaphragm has carried out a complete pumping cycle.
IMPROPER USE:
WARNING: use of a PHOENIX pump for any other use other than that previously described in
the chapter be considered improper use of the
pump and is therefore
forbidden by FLUIMAC SRL. In particular, it is FORBIDDEN to use PHOENIX pumps for:
- production of vacuum;
- operation as an on-off valve, as a non-return valve or as a metering valve;
- operation with liquid that is chemically incompatible, with the materials of construction;
- operation with suspended products whose specific weight
with water and sand);
- with air pressures, temperatures or product characteristics
technical data;
- edible liquids.
WARNING: for the alimentary fluids for which a special certification is not required, we
recommend to make use of pumps belonging to the PHOENIX FOOD series, according to FDA
rules.
WARNING: since an endless variety of products and chemical compositions exist, the user is
presumed to have the best knowledge of their reaction and
construction materials. Therefore, before using the pump, all necessary checks and tests must be
performed with great care to avoid even the slightest risk, an event that the manufacturer cannot
foresee and for which he cannot be held responsible.
WARNING: the user must consider the ratio between
indicated on the marking and the minimum ignition temperature of the layers and clouds of powder
as shown in the EN1227-1.
WARNING. Use of the pump that does not comply with the instructions indicated in the use and
maintenance manual will cancel the safety and explosion protection requirements. The risks
associated with use of the pumps under the exact conditions set forth in the use and maintenance
manual have been analysed, whilst the analysis of the risks associated with the interface with other
system components must be carried out by the installer.
ATEX: The user is responsible for classifying the area of use whilst identification of the equipment
category is the responsibility of the manufacturer.
TECHNICAL FEATURES
the pumping of water at 18°C with a submersed manifold.
WARNING: the declared capacity of dry negative suction refers to the intake of fluids with a
viscosity and specific weight equal to 1; the performance and duration of
depend on the following factors:
-
- the length and diameter of the suction pipe.
NEGATIVE SUCTION: with fluids max. up to 5,000 cps at 18° C
BELOW HEAD SUCTION: with fluids up to 50,000 cps at 18° C

33 REV. 4
FLUID
CONNECTIONS
AIR
CONNECTION
MAX FLOW RATE
MAX AIR
PRESSURE
MAX DELIVERY
HEAD
MAX SUCTION
LIFT DRY
MAX SCTION
LIFT WET
MAX SOLID
PASSING
NOISE LEVEL
MAX VISCOSITY
DISPLACEMENT
PER STROKE*
P7 4 mm 7 Lt/min
6 bar
60 m 3 m 9,8 m 2 mm 62 dB 5.000
CPS 18 CC~
P18 6 mm 20 Lt/min
7 bar
70 m 5 m 9,8 m 2,5 mm 65 dB
10.000
CPS 30 CC~
P30 6mm 35 Lt/min
7 bar
70 m 5 m 9,8 m 3 mm 65 dB
15.000
CPS 65 CC~
P50 55 Lt/min
8 bar
80 m 5 m 9,8 m
3,5 mm
68 dB
20.000
CPS
140 CC~
P55 55 Lt/min
8 bar
80 m 5 m 9,8 m
3,5 mm
70 dB
20.000
CPS
140 CC~
P60 65 Lt/min
8 bar
80 m 5 m 9,8 m
3,5 mm
72 dB
20.000
CPS
140 CC~
P65 70 Lt/min
8 bar
80 m 5 m 9,8 m
3,5 mm
72 dB
25.000
CPS 65 CC~
P90 100 Lt/min
8 bar
80 m 5 m 9,8 m 4 mm 72 dB
15.000
CPS
200 CC~
P100 110 Lt/min
8 bar
80 m 5 m 9,8 m
3,5 mm
72 dB
25.000
CPS 65 CC~
P101 110 Lt/min
8 bar
80 m 5 m 9,8 m
3,5 mm
72 dB
25.000
CPS 65 CC~
P120 120 Lt/min
8 bar
80 m 5 m 9,8 m 4 mm 72 dB
25.000
CPS
200 CC~
P160 170 Lt/min
8 bar
80 m 5 m 9,8 m
7,5 mm
75 dB
35.000
CPS
700 CC~
P170
DN25
170 Lt/min
8 bar
80 m 5 m 9,8 m
7,5 mm
75 dB
35.000
CPS
700 CC~
P250 250 Lt/min
8 bar
80 m 5 m 9,8 m
7,5 mm
75 dB
35.000
CPS
700 CC~
P252 250 Lt/min
8 bar
80 m 5 m 9,8 m
7,5 mm
75 dB
35.000
CPS
700 CC~
P400
-
DN40
380 Lt/min
8 bar
80 m 5 m 9,8 m 8 mm 78 dB
40.000
CPS
1200
CC~
P700
DN50
700 Lt/min
8 bar
80 m 5 m 9,8 m
8,5 mm
78 dB
50.000
CPS
3050
CC~
P1000
DN80
1050 Lt/min
8 bar
80 m 5 m 9,8 m
12 mm
82 dB
55.000
CPS
9750
CC~
*Displacement per stroke may vary based on suction condition, discharge head, air pressure and fluid type.
WARRANTY
If there is ever a defect, please contact the Fluimac srl After-Sales Service, your dealer or the nearest
Customer Service Centre where you will receive assistance as quickly as possible and please provide the
following:
A. Pump identification
B. Explosion risk protection class
C. Defect description
All PHOENIX pumps are covered by the following warranty:
1. Twelve months for any faulty mechanical parts. The warranty period starts from the date of supply.

34 REV. 4
2. Any fault or anomaly must be reported to Fluimac srl within eight days.
3. Warranty repair will be carried
4. Warranty shall not be extended in case of repair or replacement.
5. Faulty parts must be forwarded to the Manufacturer who reserves the right to test them in this own
factory to identify the fault or any external reason that may have caused it. Should the parts be found not
faulty, the Manufacturer reserves the right to invoice the total cost of the parts that had been replaced
under this warranty.
Costs and transportation risks of faulty, repaired or replaced parts including custom charges will be borne
entirely by the client. Repair or replacement of faulty parts cover any obligation under this warranty. The
warranty DOES NOT cover any indirect damage and in particular any normal consumable material such as
diaphragms, ball seats, balls and others. The warranty does not cover parts damaged as a consequence of
incorrect installation, usage with fluids that not compatible with construction materials, carelessness, neglect,
incorrect maintenance, or damages due to transportation or to any other reason or event that is not directly
linked to functional or manufacturing defects. The warranty excludes all cases of improper use of the
pump or incorrect applications or non-observance of the information contained in this manual.
Any controversy falls within the jurisdiction of the Court of Varese.
SAFETY RULES
Dangerous or hazardous practices or practice not complying with the safety rules and with the
recommendations contained herein, may cause serious injuries, material damage and even explosions and
/or death for which the manufacturer cannot be held responsible.
WARNING: these instructions are essential for of the
2006/42/CE directive and must therefore be available, known, understood and applied.
WARNING: the personnel in charge of installing, inspecting and servicing the pumps must have
suitable technical knowledge and training in matters concerning potentially explosive atmospheres
and the related risks.
WARNING: Pumps are intended for operation with different types of fluids and chemical solutions.
Follow the specific internal instructions for decontamination during the inspection or maintenance
operations.
WARNING: use of the pumps in a manner that does not comply with the instructions indicated in
the use and maintenance manual will cancel all the requirements for safety and protection against of
explosions.
WARNING: the maximum allowed temperature for process fluids or powder for zone 2 is equal to
65/95°C depending on the construction materials and for zone 1 is equal to 65/80°C depending on
the construction materials; if exceeded, respect of the maximum temperature marked on the
machine cannot be guaranteed.
WARNING: before intervening on the pump and/or servicing or repairing it, please note that you
must:
a. Discharge any product that was being pumped
b. Wash it internally using a suitable non-flammable fluid, then drain.
c. Cut-off the air supply using the relevant valve and make sure that no residual pressure
remains inside it.
d. Close all on-off valves (delivery and intake sides) relative to the product;
e. Disconnect the network air supply;
f. Wear suitable individual protection before any maintenance or repair (goggles/face
protection, gloves, closed shoes, aprons and others).
WARNING: before using the pump, make sure that the fluid to be pumped is compatible with the
explosion protection class and with construction materials of the pump: DANGER OF
CORROSION, PRODUCT SPILLS AND/OR EXPLOSIONS CAUSED BY CHEMICAL
REACTIONS.
For installation and use in a potentially explosive environment, comply with these general precautions:
- ascertain that the pump is full and if possible, that the level is above it by 0.5 m;
- ascertain that the fluid treated does not contain or cannot contain large solids or solids of a
dangerous shape;

35 REV. 4
- ensure thet the intake or delivery ports are not obstructed nor limited to avoid cavitation or
pneumatic motor strain;
- also ascertain that the connection piping is strong enough and cannot be deformed by the pump
weight or by the intake. Also check that the pump is not burdened by the weight of the piping.
- If the pump is to stay in disuse for a long period of time, clean it carefully by running a non-
- if the pump was turned off for a long period of time, circulate clean water it in for some minutes
to avoid incrustations.
- before starting, after long periods of disuse, clean the internal and external surfaces with a damp
cloth;
- check the grounding for zone 1;
- always protect the pump against possible collisions caused by moving objects or by various blunt
materials that may damage it or react with its materials;
-
WARNING: the air supply pressure must never be over 7 bar or below 2 bar.
WARNING: when using the pump with aggressive or toxic liquids or with liquids that may represent
a health hazard you must install suitable protection on the pump to contain, collect and signal any
spills: DANGER OF POLLUTION, CONTAMINATION, INJURIES AND/OR DEATH.
WARNING: the pump must not be used with fluids that are not compatible with its construction
materials or in a place containing incompatible fluids.
WARNING: installing the pumps without on-off valves on the intake and delivery sides to intercept
the product in case of spillage is forbidden: danger of uncontrolled product spillage.
WARNING: installing the pumps without on-off, three-way or check valves on the air supply piping
to prevent the pumped liquid from entering the pneumatic circuit if the diaphragms are broken is
forbidden: danger of fluid entering the compressed air circuit and being discharged into the
environment.
WARNING: Should the user think that the temperature limits set forth in this manual may be
exceeded during service, a protective device must be installed on the system to prevent the
maximum allowed process temperature from being reached. If exceeded, respect of the maximum
temperature marked cannot be guaranteed.
WARNING: The pumps must always be grounded irrespective of any organ to which they are
connected. Lack of grounding or incorrect grounding will cancel the requirements for safety and
protection against the risk of explosion.
WARNING: the use of pumps made with nonconductive material, which become charged with
static, and without suitable grounding for flammable liquids is forbidden: RISK OF EXPLOSIONS
DUE TO STATIC CHARGE.
WARNING: Aggressive, toxic or dangerous liquids may cause serious injuries or damage to health;
therefore, it is forbiffen to return a pump containing such products to the manufacturer or to a
service center. You must empty the internal circuits from the product first and wash and treat it.
WARNING: Pumps containing aluminium parts or components coming into contact with the
product cannot be used to pump III-trichloroethane, methylene chloride or solvents based on other
halogenated hydrocarbons: danger of an explosion caused by a chemical reaction.
WARNING: The pumps PHOENIX cannot pump Acetylene, Hydrogen, Carbon disulfide.
WARNING: The components of the pneumatic exchanger, including the shaft are made from
materials that are not specifically resistant to chemical products. If the diaphragm should break,
replace these elements completely if they have come into contact with the product.
WARNING: The air-driven motor of the PHOENIX pumps is self-lubricating and will not require
any greasing. Therefore, avoid using lubricated and non-dried air.
WARNING: ascertain that during service no anomalous noise appears. In that case, stop the
pump immediately.
WARNING: ascertain that the flid at the delivery side does not contain gas. Therwise stop the pump
immediately.
WARNING: the diaphragms (in contact with the product or the external ones) are highly subject
to wear. Their duration is strongly affected by the conditions of use and by chemical and physical
stress. Fields tests carried out on thousands of pumps with a head value equal to 0 meters at 18°C
have shown that normal service life exceeds one hundred million cycles. However, in places at risk

36 REV. 4
of explosion, the diaphragm must be disassembled and checked every 5 million cycles and replaced
every 20 million cycles.
WARNING: in the case of diaphragms total breaking, the fluid may enter in the pneumatic circuit,
da- mage it and come out from the discharge port. Therefore, it is necessary to convey the air
discharge in a piping up to a safe area.
WARNING: Periodic controls must be made to ensure that there is no powder and/or deposits on
the external and internal surfaces of the pump and, if necessary,
they must be cleaned with a damp cloth.
WARNING: removal of the silencer and the air supply fitting
must be done when free from powder. Before restarting the
pump, ensure that no powder has entered the pneumatic distributor.
WARNING: Safety risks to persons are mainly caused by
improper use or accidental damage. These risks may be of hand
injury for operators working on the open pump, or caused by
the nature of the fluids that are conveyed by this type of pump.
Therefore, it is extremely important to diligently carry out all
the instructions contained in this manual in order to eliminate
the causes of accidents that may lead to the pump failure and to
the subsequent outcome of fluid hazardous to persons and to
the environment.
WARNING: Protect always the site and the persons from
accidental failure by installing a protection guard to old and
collect any product leakage. Danger of serious injuries and
damage to health and/or objects.
To replace worn parts, use only original spare parts.
Failure to comply with the above may give rise to risks for the operator, the technicians, the persons, the
pump and/or the environment that cannot be ascribed to the manufacturer.
INSTALLATION AND USE INSTRUCTIONS
TRANSPORT AND POSITIONING
The operators in charge of the assembly / disassembly must be informed and trained on the dangers relating
to the use of mechanical tools, even small ones. The noise levels of the machine correspond to:
the working place, is less than 78 dB.
Upon receipt, please check that the packing and the pump are intact and have not been damaged. Then:
1. Depending on the size and weight, the material is forwarded packed in cardboard cases on a
pallet or in a crate: on receipt open and remove the packing.
2. Read the User and Maintenance Manual and proceed as explained.
3. Check the tightness of all pump screws. Repeat the operation every 3 months.
MODEL SCREW TIGHTNESS (Nm)
PUMP CASING MANIFOLD
P03-07 2-3 Nm 1-2 Nm
P18 4-5 Nm 3-4 Nm
P30 4-5 Nm 3-4 Nm
P50-55-60 7-8 Nm 4-5 Nm
P65-90-100-
101-120 5-6 Nm 5-6 Nm
P160-170-171-
250-252 5-6 Nm 7-8 Nm
P400 11-12 Nm 11-12 Nm
P700 16-17 Nm 16-17 Nm
4. Hoist the pump using suitable equipment according to the weight.
5. If the pump has been forwarded with drain silencer disassembled, mount the same.

37 REV. 4
WARNING: Position and secure the pump
horizontally using hangers fixed to the ceiling or feet
resting on the ground. The product delivery
manifold must always be positioned on the upper
part, arrows shown onto the pump casing are
always pointing upwards.
6. Position the pump correctly on the site chosen
for installation, as close as possible to the point
of collection and secure onto the feet using the
bolts supplied. Arrange for enough room to carry
out maintenance.
WARNING: diaphragm pumps with negative suction are affected by the following factors: viscosity
and specific weight of the fluid and suction diameter and length. Position the pump as close as
possible to the point of collection (within 2,5 m.) and in any case never more than 5 m. The diameter
of the intake pipe must never be smaller than the connection of the pump, but must be increased
as the distance increases. Fluid to be pumped with negative suction must never exceed a viscosity
of 5,000 cps at 20° C and a specific weight of 1.4 Kg/l. These elements can cause derating and
reduce the duration of the diaphragm: DANGER OF PREMATURE BREAKAGE.
7. If the pump is made from conductive materials and is
suitable for flammable products, each pump casing must be
equip-ped with a suitable earthing cable: DANGER OF
EXPLOSION AND/OR FIRE.
WARNING The pumps must always be grounded
irrespective of any organ to which it is connected. Lack of
grounding or incorrect grounding will cancel the
requirements for safety and protection against the risk of
explosion.
WARNING: The pumps cannot be installed in areas exposed to sandstorms due to the abrasive
nature of the phenomenon which could damage the external plastic parts.
STORAGE
In case you need to get away for a period of time the pumps before installation, store in original boxes. The
boxes should be stored off the ground, in a closed, clean and dry. In the event that the packaging has not
received any is intact, it will be necessary to free the pump from it-Checking the integrity and restore a new
packaging. The storage place should be closed environment with a temperature not lower than -5 ° C, not
more than 40 ° C and with a moisture content not exceeding the value of 80%; any packaging must not be
subjected to shocks, vibrations and loads above you.
INSTALLATION
After positioning the pump, you can now connect it to the product circuit as follows:
A. It is essential for the pump self-priming operation that the hydraulic system is leak-proof, clean the
system before connecting the pump.
B. The pump must not contain foreign bodies and all the seals on the hydraulic connections must be
removed.
WARNING: only fittings with cylindrical gas threads in materials compatible with both the fluid to
be must be used.
C. On the delivery and discharge manifold install a manual valve of the same diameter as the pump inlet
(never smaller) to intercept the fluid correctly in case of spills and/or when servicing the pump.
D. Install the sleeves to secure the flexible hoses on both valves.
E. In the event of a vertical delivery higher than 5 meters, we advise to use a check valve to prevent the
fluid from returning into the pump.
F. Connect the product intake and delivery hoses to their respective fittings whilst taking into
consideration the signs on the pump.
G. Secure the hoses using the relevant clamps.

38 REV. 4
USE THE PLANT SOLUTIONS INDICATED IN THE FOLLOWING DIAGRAM:
1. YES: use flexible pipes reinforced with rigid spiral to connect the hydraulic circuit of the pump.
Rigid piping may cause strong vibrations and manifolds breaking. Do not use pipes with nominal
diameter smaller than the diameter of the pump connections. For negative installations and/or
viscous fluids use pipes with greater diameter related to the nominal diameter of the pump.
2. YES: pulse damper
3. YES: gate valve for delivery adjustment
4. YES: intake for gauge or protection pressure switch
5. YES: pipe anchoring
6. YES: shut-off valve
7. NO: air pockets; the circuit must be linear and short
8. YES: discharge duct around the base. Liquid discharge and collection devices must always be
present in case of flammable, toxic, corrosive fluids, at temperatures above 60 ° C or in general
dangerous.
9. YES: wide and rigid filtering separator in case of open tanks
10. YES: wide and rigid filtering separator in case of open tanks
11. Make it as short as possible the length of the horizontal S no vent for the air
12. Slope of the pipe to the pump
13. in the flow velocity of the fluid max. 3.5 m/s
WARNING: the pump must be connected with FLEXIBLE HOSES REINFORCED WITH A RIGID
connection. The filters or other equipment
installed at the intake side must be suitably dimensioned in order to avoid pressure drops. For
negative installations and/or viscous fluids, use hoses with an OVERSIZE DIAMETER, especially on
the intake side. Do not attach the pump DIRECTLY with rigid metal pipes (on plastic pumps) and/or
pipes with tapered thread, as they can cause severe stress and/or vibrations and breakage of the
manifolds and other parts of the pump. Always use flexible joints with fittings made of the same
material of the pump (PP with PP, INOX with INOX) Do not use threadlockers and/or Teflon
paste. The installer must ensure that the fittings are centred during assembly to prevent cracks
and/or to prevent the threads from yielding. Also check that any excess PTFE tape and excessive
clamping pressure does not place stress on the manifold or other parts of the pump. Pay particular
attention to stress corrosion cracking. The pump material may deteriorate due to the combined

39 REV. 4
action of corrosion and application of a load, which may cause parts subjected to stress to break
suddenly and unexpectedly, especially at low temperatures. Check if the connection tubes to the
pump are clean inside and do no contain any working residue.
Apart from the check valve that enables cutting off the pump if there is a fault, do not install any other
components on the pump suction (couplings, elbows, valves, filters, etc.) which could compromise the pump
suction performance and cause the premature breakage to the membrane. The pump must be powered
e start-
WARNING: Provide appropriate support for the piping. THE PIPING MUST BE STRONG
ENOUGH TO AVOID DEFORMATION DURING THE SUCTION PHASE AND MUST NEVER
WEIGH DOWN ON THE PUMP IN ANY WAY OR VICE VERSA.
If used for drum suction (not below head), the submersed end of the intake hose must be provided with a
diagonally cut fixing to prevent it from adhering to the drum bottom.
WARNING: Ascertain that the fluid treated does not contain or cannot contain large solids or solids
of a dangerous shape and that the intake or delivery ports are not obstructed nor limited to avoid
either cavitation or pneumatic motor strain.
WARNING: keep in mind the following recommendations:
ensure drainage of fluids which may come out of the pump;
fix the pump using all the available locking holes, the support points must be levelled;
arrange for enough room around the pump for the movements of an operator;
arrange for free space above the pump for lifting it;
inform about the presence of aggressive fluid with suitable colored labels in accordance with the
related standard;
do not install the pump (built with thermoplastic material) near heat sources;
do not install the pump in places with risk of fall of solids or fluids;
do not install the pump close to fixed workplaces or visited areas;
install additional protection shield, for the pump or for the persons as appropriate. If the
diaphragm breaks the fluid may enter into the pneumatic circuit and come out from the pump
discharge port;
install a spare equivalent pump connected in parallel;
the pump must be always electrically earthed;

40 REV. 4
if the pump is made from conductive materials and is
suitable for flammable products, each pump casing must be
equipped with a suitable ear thing cable: DANGER OF
EXPLOSION AND/OR FIRE.
WARNING The pumps must always be grounded irrespective
of any organ to which it is connected. Lack of grounding or
incorrect grounding will cancel the requirements for safety
and protection against the risk of explosion
WARNING: the pump during operation is in PRESSURE, check
appropriately report the hazardous conditions.
To connect the pump to the pneumatic circuit, you must:
WARNING: pneumatic supply to the PHOENIX pumps must
be made using FILTERED, DRIED, NO LUBRICATED OIL
FREE AIR at a pressure of not less than 2 bars and not more
than 7 bars.
1. Remove the adhesive sticker from the air connection.
2. Install an on-off valve, a three-way valve and a check valve on
the pneumatic circuit connection on board the pump
according to the layout shown in figure.
REMARK: to measure the actual air pressure, install a pressure gauge
on the air connection of the pump and check the value while the pump
is running.
Pressure regulator with gauge
Shut-off valve
Way valve
Flow regulator
3. Provide for the connection of the mains supply pipe to the pump circuit.
WARNING: To avoid in pressure drops, use hoses, accessories and control and regulation elements
whose delivery and pressure characteristics are
4. Adjust the network pressure of the compressed air to guarantee a pressure of NOT LESS THAN
2 bars AND NOT MORE THAN 7 bars when the pump is running. For PHOENIX pumps equipped
WITH RUBBER BALLS, DO NOT EXCEED 5 bars. Lower or higher pressure may cause functional
problems or pump breakage, product spills and damages to persons or objects.
REMARK: to feed more than one pump with the same air control device, please ask our engineers
5. If the number of pump cycles needs to be recorded or displayed, install a stroke counter.
MODEL Ø
P07 4 mm
P18/P30/P50 6 mm
P65/P100/P101 8 mm
P160//P170/P250/P400 10 mm
P500 12 mm
P700 14 mm
Maximum length between tube and pump plant: 5m

41 REV. 4
WARNING: For installation in Zone 1, should the user think that the temperature limits set forth
in this manual may be exceeded during service, a protective device must be installed on the system
to prevent the global temperature (fluid + ambient) from
reaching temperatures higher than 95°C in the case of class T4
metallic or PVDF pumps or 65°C for T4 class PP
(polypropylene) pumps. Always pay attention to the external
hot surfaces of the pump.
6. Always protect the pump from possible accidental collisions
with moving objects or various blunt materials that may
damage it or react on contact with it.
7. Protect the site and the persons from accidental failures by
installing a protection guard to hold and collect any product
leakage: DANGER OF SERIOUS INJURIES AND DAMAGE
TO HEALTH AND/OR OBJECTS.
8. If the diaphragms are completely torn, the fluid may enter the
air circuit, damaging it, and be discharged through the exhaust
port. It is therefore necessary that the air exhaust be conveyed
by pipes to a safe area.
START-UP
WARNING: It is forbidden to use the pump with fluids that are not compatible with the materials
of the components or in an environment with the presence of incompatible fluids.
check the correct execution of what indicated in the INSTALLATION paragraph;
check that the intake and delivery pipes of the hydraulic circuit are correctly connected;
open the intake and delivery valves of the pump hydraulic circuit;
open the 3-way valve on the air circuit (it is compulsory);
WARNING: never start the operation of the pump with the product valves (suction and delivery)
closed: DANGER OF BREAKING MEMBRANES.
set the operation point requested for the pump: properly adjust the air pressure and delivery
that supplies the pump; With pressure values under 2 bar the pump may stall, with pressure
values above 7 bar it is possible that breakdowns and/or yields may occur with consequent spillage
of the pumped fluid;
for pumps with split manifold the two pumped fluids must have the same viscosity value, very
different viscosity values may lead to stall problems and/or diaphragms breaking;
do not operate at the limits of the operation curves: the maximum head or maximum delivery
(total absence of leaks and intake height in the delivery circuit);
check that there are no anomalous vibrations or noise due to the too elastic support structure,
unsuitable fastening or cavitation;
after 2 hours of operation stop the pump correctly and check the tightening of all the bolts on
the pump;
WARNING: in the case of a pump mounted with negative suction, reduce the speed of the pump
by acting on the air ball valve.
USE
do not operate valves or shunts during the pump operation;
Risk of harmful water hammers in case of incorrect or sudden operations (valves must be
operated only by trained personnel);
empty and wash accurately inside the pump in case different fluids must be pumped;
insulate or empty the pump if the fluid crystallization temperature is equal to or below the
ambient temperature;
stop the pump if the fluid temperature exceeds the maximum allowed temperature; if the
exceeding temperature is about 20% it is necessary to inspect the status of the internal parts;
stop the pump and close the valves in case of leaks;

42 REV. 4
Wash with water only if chemical compatibility allows it; alternatively use the suitable solvent
that does not generate hazardous exothermic reactions; consult the fluid supplier to decide the
most suitable fire-prevention method;
Empty the pump in case of long periods of disuse (particularly with fluids which are particularly
tending to crystallize);
check that there is no gas in the delivering fluid, if there is stop the pump;
Besides being damaging for the pump, cavitation is dangerous in a potentially explosive
atmophere: check that the pump has been correctly sized;
Put the following prohibition and danger signs near the place where the pump is installed:
General
danger sign
Danger
explosive
material
Danger
incandescent
liquid sprinkles
No smoking
Prohibition
on open
f use
Danger
flammable
material
Danger
corrosive
material
Danger toxic
material
STOP
Only the air supply must be used to stop the pump, by closing the three-way valve to discharge any residual
pressure from the
WARNING: never stop the pump when it is running and/or when the pneumatic circuit is under
pressure by closing the intake and/or delivery valves on the fluid circuit: DANGER OF PUMP
STALLING AND PREMATURE WEAR AND/OR BREAKAGE OF THE DIAPHRAGM.
PRODUCT CIRCUIT MAINTENANCE
RECOMMENDATIONS
- All the operation must be carried out by qualified personnel;
- Do not carry out maintenance and/or repairs with the air circuit under pressure;
- Carry out periodic inspections (2 ÷ 30 days in accordance with the fluid pumped) to check the
filtering elements cleaning;
- Carry out periodic inspections (3 ÷ 5 months in accordance with the fluid pumped and with the
environment conditions) to ensure the correct operation of the system start/stop units;
- The presence of fluid under the pump casing may indicate failures to the pump;
- Damaged parts must be replaced with complete original parts and not with repaired parts;
- The replacement of damaged parts must be carried out in a clean and dry place;
- Use gloves, goggles and acid-resistant clothing when disconnecting from the system and washing
the pump;
- Wash the pump before carrying out maintenance operations;
- Do not disperse the washing waste into the environment;
- Remove deposits of powder from the external surfaces of the pump with a cloth soaked in
suitable neutral detergents;
- Check for the absence of excessive abrasion of the parts in thermoplastic material;
- Check for the absence of lumps and / or agglomerates due to the pumped liquid;
- Check for the absence of deformations and / or superficial lesions of the membranes;

43 REV. 4
- Check for the absence of deformations and / or breakages on the valve seats;
BALLS AND BALLS SEATS MAINTENANCE
To clean and/or replace the balls and ball seats, proceed as follows:
WARNING: before carrying out this operation all external surfaces of the pump must be cleaned
using a damp cloth.
A1. disassemble the intake and delivery manifolds by removing the fixing elements.
A2. Remove the seats and the balls and clean them with a damp cloth and/or replace them with genuine
spare parts of the same type.
A3. Check the condition of the gasket and, if necessary, replace with original spare parts of the same type.
CAUTION: check that there are no deposits of any kind inside the pump, and if found remove them with a
damp cloth.
A4. Reassemble by repeating the previous sequence in reverse order. Tighten the fixing bolts evenly.
DIAPHRAGMS MAINTENANCE
For good operation of the pump and to guarantee that all the safety and protection requirements against
explosion risks have been taken, it is indispensable that the controls, cleaning and/or replacement of the
diaphragms are carried out in accordance with the intervals shown in the table.
WARNING: the diaphragms (in contact with the product) are highly subject to wear. Their duration
is strongly affected by the conditions of use and by chemical and physical stress. Fields tests carried
out on thousands of pumps installed with a head equal to 0 and with fluid at 18° C have shown that
normal service like exceeds 20,000,000 cycles. For safety reasons, in environments at risk of
explosion, the diaphragms must be replaced every 20,000,000 (twenty million) cycles.
CONTROL AND INTERNAL CLEANING Every 100.000 cycles
DIAPHRAGMS CHECK Every 1 milion cycles
DIAPHRAGMS REPLACEMENT After 20 milion cycles
To replace product diaphragms, proceed as follows:
WARNING: The components of the pneumatic exchanger, including the shaft, are made from
materials that are not specifically resistant to chemicals. Should the diaphragms break and the
components come into contact with the fluid, replace them completely.
B1. Disassemble the intake and delivery manifolds by removing the fixing elements.
WARNING: Periodic controls must be made to ensure that there are no deposits of powder on
the internal surfaces and, if necessary, they must be cleaned with a damp cloth.
B2. Remove any deposits on the internal surfaces with a damp cloth.
B3. Disassemble the two pump casings by removing the fixing screws.
B4. Remove the external diaphragm locking cap from both circuits.
B5. Check and/or replace the diaphragms on both sides of the pump with original spare parts of the same
type.
CAUTION: ascertain that the inner part of the pump is free from all types of deposits, and if they are present
proceed with their removal.
B6. Reassemble the pump following the disassembly sequence described earlier in reverse order. Tighten
the fixing bolts evenly.
WARNING: Should the pump be returned to the manufacturer or to a service center, you must
first empty it out completely. If toxic, noxious or other types of dangerous products have been used,
the pump must be suitably treated and washed before it is sent.
PNEUMATIC EXCHANGER MAINTENANCE
WARNING: before intervening on the pump and/or performing any maintenance or repair, you
must:
A. discharge the product being pumped and close the product on-off valves (both on the intake and
delivery sides).
B. Circulate a suitable non-flammable washing fluid then drain it off and close the product shut-off valve.
C. Shut-off the air supply using the relevant three-way valve whilst making sure that no residual pressure
subsists.
D. Shut-off air supply upstream;

44 REV. 4
E. Wear suitable individual protective devices before intervening (goggles/masks, gloves, closed shoes,
aprons, and others): DANGER OF FLUID EJECTION UNDER PRESSURE.
WARNING: Before removing the air supply pipe or fitting, clean the external surfaces of the pump.
Before restarting the pump, ensure that no powder has entered the pneumatic distributor.
1. Disconnect fluid intake and delivery hoses from pump.
2. Disconnect the compressed air supply pipe from the pump.
3. Disassemble and remove the pump from its place of installation using suitable hoisting equipment.
PNEUMATIC EXCHANGER MAINTENANCE FOR MODELS P3-P7
- Remove manifolds and pump casing;
- Remove both the external diaphragm locking cap;
- Remove the diaphragms, the air side caps, the belleville washers and the spacer strokes from
both sides of the pump.
- Remove the shaft;
- Unscrew the air connection;
- Separate the half central blocks;
- Replace the pneumatic exchanger;
- Reassemble the pump according to the previously described sequence but in reverse order.
PNEUMATIC EXCHANGER MAINTENANCE FOR MODELS P18-P30
- Remove manifolds and pump casing;
- Remove both the external diaphragm locking cap;
- Remove the diaphragms, the air side caps, the belleville washers and the spacer strokes from
both sides of the pump.
- Remove the shaft;
- Unscrew the air connection;
- Remove the pneumatic exchanger from the central block;
- Replace the pneumatic exchanger;
- Reassemble the pump according to the previously described sequence but in reverse order.
PNEUMATIC EXCHANGER MAINTENANCE FOR MODELS P50-P55
- Remove manifolds and pump casing;
- Remove both the external diaphragm locking cap;
- Remove the diaphragms, the air side caps, the belleville washers and the spacer strokes from
both sides of the pump.
- Remove the shaft;
- Remove the half central blocks locking nuts and separate them.
- Replace the pneumatic exchanger;
- Reassemble the pump according to the previously described sequence but in reverse order.