Graco Power-Flo Series User manual

King, Bulldog , and Senator  Pump, with Priming Piston and
Ultra–High Molecular W
eight Polyethylene and PTFE Packings
POWER–FLO PUMPS
15:1 RATIO SENATOR PUMP
105 bar (1500 psi) MAXIMUM WORKING PRESSURE
Model 222–489, Series A
200 liter (55 gallon) drum size, Standard Air Motor
25:1 RATIO BULLDOG PUMPS
175 bar (2500 psi) MAXIMUM WORKING PRESSURE
Model 217–565, Series A
200 liter (55 gallon) drum size, Standard Air Motor
Model 222–228, Series A
200 liter (55 gallon) drum size, Quiet Air Motor
Model 217–564, Series D
19 liter (5 gallon) ram size, Standard Air Motor
25:1 RATIO SENATOR PUMP
175 bar (2500 psi) MAXIMUM WORKING PRESSURE
Model 222–519, Series A
200 liter (55 gallon) drum size, Standard Air Motor
40:1 RATIO BULLDOG PUMPS
280 bar (4000 psi) MAXIMUM WORKING PRESSURE
Model 220–448, Series A
200 liter (55 gallon) drum size, Standard Air Motor
Model 220–447, Series A
19 liter (5 gallon) ram size, Standard Air Motor
55:1 RATIO KING PUMPS
345 bar (5000 psi) MAXIMUM WORKING PRESSURE
Model 217–566, Series A
200 liter (55 gallon) drum size, Standard Air Motor
Model 222–229, Series A
200 liter (55 gallon) drum size, Quiet Air Motor
This manual contains IMPORT ANT
WARNINGS AND INSTRUCTIONS
READ AND RETAIN FOR REFERENCE
INSTRUCTIONS–PARTS LIST 307–605
Rev P
Supersedes N
GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440–1441
COPYRIGHT 1985, GRACO INC.
Table of Contents on page 3 Model 220–448 shown
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 3
TABLE OF CONTENTS
Terms 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Warnings 4, 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operation 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Troubleshooting Guide 8, 9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Displacement Pump Service 10–13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts Lists And Drawings
15:1 Senator , 25:1 Ratio Bulldog, and 55:1 Ratio King Pumps 14, 15 . . . . . . . . .
25:1 Senator and 40:1 Ratio Bulldog Pumps 16, 17 . . . . . . . . . . . . . . . . . . . . . . . .
Accessories 18–20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Technical Data And Performance Charts
15:1 Ratio Senator Pump 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
25:1 Ratio Senator Pump 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
25:1 Ratio Bulldog Pumps 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
40:1 Ratio Bulldog Pumps 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
55:1 Ratio King Pumps 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Dimensional Drawing 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Air Motor Mounting Layout 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Warranty Back Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TERMS
Be sure you read and understand each of these terms be -
fore
reading the rest of the manual.
WARNING Alerts user to avoid or correct conditions
which
could cause bodily injury .
CAUTION Alerts user to avoid or correct conditions
which could cause damage to or destruction of equip-
ment.
NOTE
Gives additional explanation of a procedure or
helpful
hints.
PRESSURE RELIEF PROCEDURE A safety procedure
for relieving air and fluid pressure in the system.
FLUID INJECTION INJUR YA serious injury , which
may
appear to be a simple cut, caused by the high pres -
sure
injection of fluid directly into the body .
FLUID Any chemical, such as paint, water , sealant,
stain,
lacquer , solvents, etc., which is used in the spray or
dispensing equipment.
SPRAY GUN/DISPENSING VALVE A device used for
controlling the flow of fluid at the end of the outlet hose,
which can be triggered on and of f and generally has a
spray
tip (spray guns) or nozzle (dispensing valve). In this
manual, the term spray gun will be used to represent both
devices.
SPRAY GUN SAFETY LA TCH A device on the spray
gun
or dispensing valve which can be secured to prevent
dispensing fluid through the gun or valve.

4
SAFETY W ARNINGS
HIGH PRESSURE FLUID CAN CAUSE SERIOUS INJUR Y . FOR PROFESSIONAL USE ONL Y.
OBSER
VE ALL W ARNINGS. Read And Understand All Instruction Manuals Before Operating Equipment.
MOVING P ARTS HAZARD
KEEP HANDS AND FINGERS A WA Y FROM THE PRIMING PIST ON
DURING OPERA
TION AND WHENEVER THE PUMP IS CHARGED
WITH AIR to reduce the risk of injury! On the pump downstroke the
priming piston extends beyond the intake cylinder to pull the material into
the pump. The priming piston works under extreme force. During opera -
tion
and whenever the pump is charged with air , the priming piston can
severely injure or amputate a hand or finger , or break a tool, caught be -
tween
it and the intake cylinder . Always follow the Pressure Relief Pro -
cedure,
below , before checking, clearing, cleaning, flushing or servicing
any part of the pump.
The air motor piston (located behind the air motor shield) also moves
when
air is supplied to the motor . NEVER operate the pump with the air
motor shield removed. Before servicing the pump, follow the Pressure
Relief Procedure below to prevent the pump from starting accidentally .
FLUID INJECTION HAZARD
General Safety
This equipment conducts very high fluid pressure. Spray from the spray
gun, leaks or ruptured components can inject fluid through your skin and
into your body and cause extremely serious bodily injury , including the
need for amputation. Also, fluid injected or splashed into the eyes or on
the skin can cause serious damage.
NEVER point the spray gun at anyone or at any part of the body . NEVER
put hand or fingers over the spray tip.
ALWAYS follow the Pressure Relief Procedure , right, before cleaning
or removing the spray tip or servicing any system equipment.
NEVER try to stop or deflect leaks with your hand or body .
Be sure equipment safety devices are operating properly before each
use.
Medical Alert––Airless Spray W ounds
If any fluid appears to penetrate your skin, get EMERGENCY MEDICAL
CARE A T ONCE. DO NOT TREA T AS A SIMPLE CUT . T ell the doctor
exactly what fluid was injected.
Note to Physician: Injection in the skin is a traumatic injury . It is im -
portant
to treat the injury surgically as soon as possible . Do not
delay treatment to research toxicity . T oxicity is a concern with some ex -
otic
coatings injected directly into the blood stream. Consultation with a
plastic surgeon or reconstructive hand surgeon may be advisable.
Spray Gun Safety Devices
Be sure all spray gun safety devices are operating properly before each
use. Do not remove or modify any part of the spray gun; this can cause a
malfunction and result in serious bodily injury .
Safety Latch
Whenever you stop spraying, even for a moment, always set the spray
gun safety latch in the closed or “safe” position, making the spray gun in -
operative.
Failure to set the safety latch can result in accidental triggering
of the spray gun.
Trigger Guard
Never operate the spray gun with the trigger guard removed. This guard
helps prevent the spray gun from triggering accidentally if it is dropped or
bumped.
Diffuser (only on spray guns)
The spray gun dif fuser breaks up spray and reduces the risk of fluid injec -
tion
when the tip is not installed. Check the dif fuser operation regularly .
Follow the Pressure Relief Procedure, to the right, then remove the
spray
tip. Aim the spray gun into a grounded metal pail, holding the spray
gun firmly to the pail. Using the lowest possible pressure, trigger the
spray
gun. If the fluid emitted is not dif fused into an irregular stream, re -
place
the dif fuser immediately .
Tip Guard (only on spray guns)
ALWAYS have the tip guard in place on the spray gun while spraying. The
tip guard alerts you to the fluid injection hazard and helps reduce, but
does
not prevent, the risk of accidentally placing your fingers or any part
of your body close to the spray tip.
Spray T ip/Nozzle Safety
Use extreme caution when cleaning or changing spray tips/nozzles. If the
spray tip/nozzle clogs while spraying/dispensing, engage the spray gun
safety latch immediately . ALWAYS follow the Pressure Relief Proce -
dure
and then remove the spray tip/nozzle to clean it.
NEVER wipe of f build–up around the spray tip/nozzle until pressure is
fully relieved and the spray gun safety latch is engaged.
Pressure Relief Procedure
To reduce the risk of serious bodily injury , including fluid injection,
splashing in the eyes or on the skin, or injury from moving parts,
always follow this procedure whenever you shut of f the pump,
when
checking or servicing any part of the spray/dispensing sys -
tem,
when installing, cleaning or changing spray tips/nozzles, and
whenever you stop spraying/dispensing.
1. Engage the spray gun safety latch.
2. Shut of f the air to the pump.
3. Close the bleed–type master air valve (required in your sys -
tem).
4. Disengage
the safety latch.
5. Hold a metal part of the spray gun firmly to the side of a
grounded
metal pail, and trigger the spray gun to relieve pres -
sure.
6. Engage
the spray gun safety latch.
7. Open the drain valve and/or the pump bleeder valve (required
in your system), having a container ready to catch the drain -
age.
8. Leave
the drain valve open until you are ready to spray/dis -
pense
again.
If you suspect that the spray tip/nozzle or hose is completely
clogged,
or that pressure has not been fully relieved after following
the steps above, VER Y SLOWL Y loosen the retaining nut or hose
end coupling and relieve pressure gradually , then loosen com-
pletely.
Now clear the tip/nozzle or hose.

 5
EQUIPMENT MISUSE HAZARD
General Safety
Any misuse of the spray equipment or accessories, such as
overpressurizing,
modifying parts, using incompatible chemicals and flu -
ids, or using worn or damaged parts, can cause them to rupture and result
in fluid injection, splashing in the eyes or on the skin, or other serious bod -
ily
injury , or fire, explosion or property damage.
NEVER alter or modify any part of this equipment; doing so could cause it
to malfunction.
CHECK all spray equipment regularly and repair or replace worn or dam -
aged
parts immediately .
Always wear protective eyewear , gloves, clothing and respirator as rec -
ommended
by the fluid and solvent manufacturer .
System Pressure
NEVER exceed the recommended working pressure or the maximum air
inlet pressure stated on your pump or in the TECHNICAL DATA on
pages
21–25.
Be sure that all spray/dispensing equipment and accessories are rated to
withstand the maximum working pressure of the pump. DO NOT exceed
the maximum working pressure of any component or accessory used in
the system.
Fluid Compatibility
BE SURE that all fluids and solvents used are chemically compatible with
the wetted parts shown in the TECHNICAL DA TA on pages 21–25. Al -
ways
read the manufacturer ’ s literature before using fluid or solvent in
this pump.
HOSE SAFETY
High pressure fluid in the hoses can be very dangerous. If the hose devel -
ops
a leak, split or rupture due to any kind of wear , damage or misuse, the
high pressure spray emitted from it can cause a fluid injection injury or
other serious bodily injury or property damage.
ALL FLUID HOSES USED WITH A FLEXING MOTION MUST HA VE
SPRING GUARDS ON BOTH ENDS!
The spring guards help protect
the hose from kinks or bends at or close to the coupling which can result
in hose rupture.
TIGHTEN all fluid connections securely before each use. High pressure
fluid can dislodge a loose coupling or allow high pressure spray to be
emitted
from the coupling.
NEVER use a damaged hose. Before each use, check the entire hose for
cuts, leaks, abrasion, bulging cover , or damage or movement of the hose
couplings. If any of these conditions exist, replace the hose immediately .
DO
NOT try to recouple high pressure hose or mend it with tape or any
other device. A repaired hose cannot safely contain the high pressure
fluid.
HANDLE AND ROUTE HOSES CAREFULL Y . Do not pull on hoses to
move equipment. Do not use fluids which are not compatible with the in -
ner
tube and cover of the hose. DO NOT expose Graco hoses to tem -
peratures
above 82 _ C (180 _ F) or below –40 _ C (–40 _ F).
Hose Grounding Continuity
Proper hose grounding continuity is essential to maintaining a grounded
spray system. Check the electrical resistance of your air and fluid hoses
at least once a week. If your hose does not have a tag on it which speci -
fies the maximum electrical resistance, contact the hose supplier or
manufacturer
for the maximum resistance limits. Use a resistance meter
in the appropriate range for your hose to check the resistance. If the resis -
tance
exceeds the recommended limits, replace it immediately . An un -
grounded
or poorly grounded hose can make your system hazardous.
Also, read FIRE OR EXPLOSION HAZARD , below .
FIRE OR EXPLOSION HAZARD
Static electricity is created by the high velocity flow of fluid through the
pump and hose. If every part of the spray equipment is not properly
grounded,
sparking may occur , and the system may become hazardous.
Sparking may also occur when plugging in or unplugging a power supply
cord. Sparks can ignite fumes from solvents and the fluid being sprayed,
dust particles and other flammable substances, whether you are spray -
ing
indoors or outdoors, and can cause a fire or explosion and serious
bodily injury and property damage. Do not plug in or unplug any power
supply cords in the spray area when there is any chance of igniting fumes
still in the air .
If
you experience any static sparking or even a slight shock while using
this equipment, ST OP SPRA YING IMMEDIA TELY. Check the entire sys -
tem
for proper grounding. Do not use the system again until the problem
has been identified and corrected.
To ground the pump:
To ground the pump, loosen the grounding lug locknut (A) and
washer
(B). Insert one end of a 1.5 mm @ (12 ga) minimum ground
wire (D) into the slot in lug (C) and tighten the locknut securely . See
Fig 1. Connect the other end of the wire to a true earth ground. See
ACCESSORIES on page 18 to order a ground wire and clamp.
Fig 1
A
D
BC
Grounding
To reduce the risk of static sparking, ground the pump, object being
sprayed,
and all other spray equipment used or located in the spray area.
CHECK your local electrical code for detailed grounding instructions for
your area and type of equipment. BE SURE to ground all of this spray
equipment:
1. Pump: use a ground wire and clamp. See Fig 1.
2. Air hoses: use only grounded air hoses.
3. Fluid hoses: use only grounded fluid hoses.
4. Air compressor: follow manufacturer ’ s recommendations.
5. Spray gun: grounding is obtained through connection to a properly
grounded fluid hose and pump.
6. Fluid supply container: according to your local code.
7. Object being sprayed: according to your local code.
8. All solvent pails used when flushing, according to your local code.
Use only metal pails, which are conductive, placed on a grounded
surface. Do not place the pail on a nonconductive surface, such as
paper or cardboard, which interrupts the grounding continuity .
9.
T o maintain grounding continuity when flushing or relieving pres -
sure
, always hold a metal part of the spray gun firmly to the side of a
grounded metal pail, then trigger the spray gun.
Flushing Safety
Before flushing, be sure the entire system and flushing pails are properly
grounded. Refer to Grounding, above. Follow the Pressure Relief
Procedure
on page 4, and remove the spray tip/nozzle from the spray
gun. Always use the lowest possible fluid pressure, and maintain firm
metal–to–metal contact between the spray gun and the pail during
flushing to reduce the risk of fluid injection injury , static sparking and
splashing.
IMPORTANT
United States Government safety standards have been adopted under the Occupational Safety and Health Act. These standards – particularly the Gen -
eral
Standards, Part 1910, and the Construction Standards, Part 1926 – should be consulted.

6
INSTALLATION
E
F
G
H
J
K
N
D
L
M
KEY
D Ground Wire
E Air Line Filter
F Air Line Lubricator
GBleed–T ype Master Air V alve
H
Air Regulator and Gauge
J Fluid Drain V alve
K
Main Fluid Dispensing Hose
L Whip Hose
M Air Supply Hose to Pump
N 3/4 npsm(f) Air Inlet
R Pump Runaway V alve
S
Air Supply Hose to Elevator
TYPICAL INST ALLATION
R
G
S
NOTE: The
reference numbers and letters in parenthe -
ses
in the text refer to the callouts in Figures 1–6
and the Parts Drawing.
The Typical Installation shown above is only a
guide
to selecting and installing required and op -
tional accessories. For assistance in designing a
system to suit your particular needs, contact
your
Graco representative.
The dimensional drawing on page 26 gives measure-
ments needed for installing the pump on a custom de-
signed
mounting.
Accessories
Refer
to the TYPICAL INST ALLATION drawing, above,
and ACCESSORIES on page 18–20 for assistance in
setting
up your system. If you supply your own accesso -
ries,
be sure they are adequately sized to meet the sys -
tem’s
requirements. If your pump is mounted in a ram or
an elevator , refer to the manual supplied with it for instal -
lation
and operation instructions.
Install the accessories in the order shown in the Typical
Installation drawing. The pump runaway valve (R)
senses when the pump is running too fast and shuts
of f
the
air supply to the motor . The air line lubricator (F) pro -
vides automatic air motor lubrication. The bleed–type
master air valve (G) relieves air trapped between it and
the
pump when it is closed. Be sure the valve is easily ac -
cessible from the pump. The air regulator (H) controls
pump
speed and outlet pressure. The air line filter (E) re -
moves
harmful dirt and moisture from the compressed air
supply.
WARNING
Two accessories are required in your system: a
bleed–type master air valve (G) and a fluid drain
valve
(J). These accessories help reduce the risk of
serious bodily injury including fluid injection, splash -
ing
in the eyes or on the skin, and injury from moving
parts if you are adjusting or repairing the pump.
The bleed–type master air valve relieves air trapped
between this valve and the pump after the air is shut
off. T rapped air can cause the pump to cycle unex -
pectedly.
Locate the valve close to the pump.
The fluid drain valve assists in relieving fluid pres-
sure
in the displacement pump, hose and spray gun;
triggering the spray gun to relieve pressure may not
be suf ficient.
Using a suitable adapter, connect a fluid drain valve (J)
near
the 1 in. npt(f) fluid outlet of the pump. Then connect
a grounded fluid supply hose (K). For more flexible spray
gun movement, use a shorter 13 mm (1/2 in.) ID hose (L)
between the spray gun and the main hose.
GROUNDING
WARNING
Before operating the pump, ground the system as
explained under FIRE OR EXPLOSION HAZARD
and
Grounding on page 5.

 7
OPERATION
To reduce the risk of serious bodily injury , including
fluid injection, splashing in the eyes or on the skin, or
injury from moving parts, always follow the Pres-
sure
Relief Procedure W arning on page 8 when -
ever
you shut of f the pump, when checking or serv -
icing
any part of the spray/dispensing system, when
installing, cleaning or changing spray tips or noz-
zles,
and whenever you stop spraying.
WARNING
Fill the wet–cup (101) one–half full with Graco Throat
Seal
Liquid (TSL).
Flush the Pump
The pump is tested with lightweight oil, which is left in to
protect the pump parts. If the fluid you are using may be
contaminated by the oil, flush it out with a compatible sol -
vent
before using the pump.
For your safety , read the warning section, FIRE
OR
EXPLOSION HAZARD on page 5 before flush -
ing,
and follow all the recommendations given there.
WARNING
Start
and Adjust the Pump
Be sure the air regulator (H) is closed. Then open the
bleed–type
master air valve (G). Hold a metal part of the
spray gun firmly to the side of a grounded metal pail and
hold the trigger open. Now slowly open the air regulator
until the pump starts. See the TYPICAL INST ALLATION
on
page 6.
Cycle the pump slowly until all the air is pushed out and
the pump and hoses are fully primed. Release the spray
gun trigger and engage the safety latch. The pump will
stall
against pressure when the trigger is released.
Moving parts can pinch or amputate your fingers or
other body parts. When the pump is operating, the
priming
piston (Q) (located at the pump intake) and
the air motor piston (located behind the air motor
shield)
move. Therefore, NEVER operate the pump
with the air motor shield removed, and keep your fin -
gers
and hands away from the priming piston.
Before attempting to clear an obstruction from the
priming piston (Q) or service the pump, follow the
Pressure
Relief Procedure W arning on page 8 to
prevent the pump from starting accidentally .
WARNING
If
the pump fails to prime properly , open the bleeder valve
(139) slightly . Use the bleeder hole (P) as a priming valve
until the fluid appears at the hole. See Fig 2. Close the
bleeder
valve.
To reduce the risk of fluid injection, DO NOT use
your
hand or fingers to cover the bleeder hole when
priming the pump.
WARNING
With the pump and lines primed, and with adequate air
pressure and volume supplied, the pump will start and
stop
as the spray gun is opened and closed.
Use the air regulator to control the pump speed and the
fluid pressure. Always use the lowest air pressure neces -
sary to get the desired results. Higher pressures cause
premature
tip/nozzle and pump wear .
To
reduce the risk of overpressurizing your system,
which could result in component rupture and cause
serious bodily injury , NEVER exceed 7 bar (100
psi) MAXIMUM INCOMING AIR PRESSURE to
the
pump.
WARNING
Never allow the pump to run dry of the fluid being
pumped. A dry pump will quickly accelerate to a high
speed,
possibly damaging itself. A pump runaway valve,
which shuts of f the air supply to the pump if the pump ac -
celerates beyond the pre–set speed, is available. See
ACCESSORIES on page 18. If your pump accelerates
quickly, or is running too fast, stop it immediately and
check the fluid supply . If the supply container is empty
and
air has been pumped into the lines, refill the container
and prime the pump and the lines with fluid, or flush and
leave it filled with a compatible solvent. Be sure to elimi -
nate
all air from the fluid system.
Fig 2
Q
P
139
101

8
MAINTENANCE
Shutdown and Care of the Pump
For overnight shutdown, follow the Pressure Relief Pro -
cedure Warning, below. Always stop the pump at the
bottom
of the stroke to prevent the fluid from drying on the
exposed displacement rod and damaging the throat
packings.
Flush
Regularly and Before Storing the Pump
Always flush the pump before the fluid dries on the dis-
placement
rod. Never leave water or water–based fluid in
the pump overnight. First, flush with water or a compat-
ible solvent, then with mineral spirits. Relieve the pres-
sure,
but leave the mineral spirits in the pump to protect
the parts from corrosion.
TROUBLESHOOTING GUIDE
Pressure Relief Procedure
To reduce the risk of serious bodily injury , including fluid
injection, splashing in the eyes or on the skin, or injury
from moving parts, always follow this procedure when -
ever
you shut of f the pump, when checking or servicing
any part of the spray/dispensing system, when install -
ing, cleaning or changing spray tips/nozzles, and
whenever
you stop spraying/dispensing.
1. Engage the spray gun safety latch.
2. Shut of f the air to the pump.
3. Close the bleed–type master air valve (required in
your
system).
4. Disengage the safety latch.
5. Hold a metal part of the spray gun firmly to the side
of a grounded metal pail, and trigger the spray gun
to relieve pressure.
6. Engage the spray gun safety latch.
7. Open the drain valve and/or the pump bleeder valve
(required in your system), having a container ready
to catch the drainage.
8. Leave the drain valve open until you are ready to
use
the system again.
If you suspect that the spray tip/nozzle or hose is com -
pletely
clogged, or that pressure has not been fully re -
lieved
after following the steps above, VER Y SLOWL Y
loosen the retaining nut or hose end coupling and re-
lieve
pressure gradually , then loosen completely . Now
clear the tip/nozzle or hose.
WARNING
NOTE: Check
everything in the guide on page 9 before
disassembling the pump.

 9
TROUBLESHOOTING GUIDE
Restricted line or inadequate air
supply
Insufficient air pressure, closed or
clogged
air valves, etc.
Obstructed fluid hose or spray gun
Fluid dried on the displacement rod
Dirty or worn air motor parts
Air motor icing
Restricted line or inadequate air
supply
Insufficient air pressure, closed or
clogged
air valves, etc.
Obstructed fluid hose or spray gun
Bleeder valve open
Air leaking into supply drum
Fluid too heavy for pump priming
W orn throat packings in
displacement pump
Air motor icing
Fluid too heavy for pump priming
Held open or worn piston valve or pack-
ings
Air
motor icing
Held o pe n o r w or n p isto n v alv e o r p ackings
Air
motor icing
Exhausted fluid supply
Fluid too heavy for pump priming
Held o pe n o r w or n p isto n v alv e o r p ackings
Held
open or worn priming piston
Wor n t hroa t p acking s i n
displacemen t p ump
Air motor icing
CAUSE
Clear; see TECHNICAL DA TA on pages
21–25.
Open,
clear .
Clear.*
Clean. See SERVICE.
Clean. See air motor manual, supplied.
Reduce air line moisture content. **
Clear. See TECHNICAL DA TA on pages
21–25.
Open,
clear .
Clear.*
Close.
Check inductor or ram plate seal.
Use bleeder valve (see page 7). Use inductor
or ram unit.
Replace gland/packing stack.
Reduce air line moisture content.**
Use bleeder valve (see page 7). Use inductor
or ram unit.
Clear valve;
replace gland/packing stack.
Reduce air line moisture content.**
Clear valve;
replace gland/packing stack.
Reduce air line moisture content.**
Refill and prime.
Use bleeder valve (see page 7). Use inductor
or ram unit.
Clear valve;
replace gland/packing stack.
Clear; service.
Replace gland/packing stack.
Reduce air line moisture content.**
PROBLEM SOLUTION
Pump fails to operate
Pump operates but:
–output low on
both strokes
–output low on
downstroke
–output low on
upstroke
Erratic or accelerated
pump speed
* To clear the pump, follow the Pressure Relief Procedure Warning, on page 8. Disconnect the fluid line. If the
pump
starts when the air is turned on, then the fluid hose or spray gun is obstructed.
** Be sure there is a vertical loop in the air line drop hose from the main air supply line. Also use an air and moisture
separator to minimize moisture in the air line.

10 
DISPLACEMENT PUMP SERVICE
To reduce the risk of serious bodily injury , including
injection, splashing in the eyes, or injury from mov -
ing
parts, always follow the Pressure Relief Proce -
dure
W arning on page 8 when checking or servic -
ing any part of the spray/dispensing system, when
installing, cleaning or changing spray tips/nozzles,
and whenever you stop
spraying/dispensing.
WARNING
(See Fig 3 unless otherwise noted.)
1. Flush the pump with compatible solvent if possible.
Follow
the Pressure Relief Procedure W arning on
page 8.
2.
Disconnect the hoses, remove the pump from its
mounting, and clamp it in a vise. Unscrew the cou-
pling
nut (9) and the tie rod locknuts (3). Remove the
cotter pin (1), loosen the jam nut (5), and unscrew the
connecting rod (1 1) from the displacement rod (108).
Pull the motor away from the displacement pump.
NOTE: If you are using a repair kit to service the pump,
use all the new parts. See pages 15 and 17 for
available kits. Parts included in the kits are
marked with a double asterisk, for example,
(124**),
in the text and drawings.
3. Place the pump housing (109) in a padded jaw vise
with the outlet (107) against one jaw .
4. Remove the wet–cup (101), wet–cup packing nut
(136),
and packing nut (140). Remove the packings
from the packing nut.
5. Push the displacement rod (108) down so the prim -
ing piston (1 19) clears the intake cylinder (1 17).
6. Use two wrenches to oppositely turn and loosen the
hex nuts (120) on the piston rod (122).
7. Remove the valve plate (1 18), valve guide (121), and
the priming piston (1 19).
8. Remove the intake cylinder (1 17) and o–ring (124).
9. Pull on the piston rod (122) to remove the displace -
ment rod (108) from the pump housing (109).
10. Remove the cotter pin (126) and unthread the piston
rod (122) from the piston valve (1 12).
11. Remove the packing nut (1 14) from the piston rod
(122). Remove the packings and female gland from
the intake cylinder ’ s packing housing (REF 1 17). Fig 3
120
TORQUE T O 54–81
N.m
(40–60 ft–lb)
119
Ref
1 17
**114
TORQUE T O
37–47 N.m
(25–35 ft–lb)
124**
125**
117
TORQUE TO
129–149 N.m
(94–1 10 ft–lb)
122
120
118
121
109
112
APPL Y SEALANT
AND
TORQUE T
O
81–102 N.m
(60–76 ft–lb)
111
**126
110
APPLY
SEALANT T O
THREADS
107
TORQUE TO
420–460 N.m
(310–340 ft–lb)
125**
132
140
135
TORQUE TO
420–460 N.m
(310–340 ft–lb)
101
1
11
9
1
5
108
136
TORQUE TO
54–81 N.m
(40–60 ft–lb)
SEE FIG 5
SEE FIG 6
SEE FIG 4
113
102**
134

 11
DISPLACEMENT PUMP SERVICE
12. Unscrew the piston valve (1 12) from the piston valve
housing (1 10), taking care not to drop the piston ball
(132).
13. Remove
the packings and glands from the piston.
14. Remove the cylinder (111) and o–rings (125). If the
cylinder
cannot be removed easily , contact the near -
est
Graco Factory Branch or Service Agency for as -
sistance.
15. Inspect the outer surface of the displacement rod
(108) and the inner surface of the pump cylinder
(111) for scoring and wear by holding them up to a
light or running a finger over the surface. Replace
these
parts, if necessary . If the rod is worn, the pack -
ings will not seal properly and the pump will leak. If
the cylinder is worn, the pump will not stall against
pressure.
16. Clean all the parts in a compatible solvent, inspect
them
and replace them as necessary .
17. Place an o–ring (125**) on the packing nut (140).
Screw
the packing nut into the pump housing (109).
NOTE: Lubricate the parts with a compatible lubricant
before
assembling.
18. Refer to Fig 4. The gland/packing stack (159**) for
the throat is preassembled. Do not disassemble
the stack. Place the gland/packing stack into the
packing
nut (140). Be sure the lips of the v–packings
are facing down.
19. Place an o–ring (102**) in the groove of the wet–cup
packing nut (136). Loosely install the wet–cup pack -
ing nut (136) and the wet–cup (101) into the pump
housing (109).
Fig 4
THROA T P ACKINGS
ALL MODELS
LIPS OF V–P ACKINGS
MUST F ACE DOWN
136
140
**125
159**
THROAT
GLAND/
PACKING
STACK

12 
DISPLACEMENT PUMP SERVICE
20. Refer to the illustration in Fig 5 for your displacement
pump (217–201 or 220–449). Install the gland/pack -
ing
stack (160**) on the piston valve (1 12) as follows,
with the lips of the v–packings facing up.
For Model 217–201 Displacement Pump: Slide
the gland/packing stack supplied in Repair Kit
222–101 down onto the piston valve (1 12). Do not
disassemble the packing stack,
and be sure the
lips
of the packings are facing up. Install the backup
washer (131) on top of the gland/packing stack.
For Model 220–449 Displacement Pump: Slide
the gland/packing stack supplied in Repair Kit
221–156 down onto the piston valve (1 12). Do not
disassemble the packing stack,
and be sure the
lips
of the packings are facing up.
21. Install the piston ball (132) in the piston valve housing
(110). Apply medium grade thread sealant to the
threads
of the piston valve (1 12) and housing (1 10).
Screw
the piston valve into the piston valve housing,
torquing to 81–102 N.m (60–76 ft–lb). Screw the pis -
ton
rod (122) into the piston valve, aligning the holes.
Insert the cotter pin (126**).
22. Place the pump housing (109) in the vise. Install the
new o–rings (125**) on the pump cylinder (1 1 1). Lu -
bricate
the cylinder and slide it into the pump housing
as far as possible.
NOTE: In Model 220–449 Displacement Pump, install
the pump cylinder so the tapered end faces
the
bottom of the pump.
23. Slide the rod guide (113) onto the piston rod (122),
with
the flat side facing down.
24. Install the displacement rod assembly through the
bottom of the pump, guiding it carefully through the
throat
packings.
Fig 5
Model 217–201 Model 220–449
PIST ON P ACKINGS
NOTE: LIPS OF V–P ACKINGS
MUST F ACE UP
131
112
110
110
112
160**
PISTON
GLAND/
PACKING
STACK
160**
PISTON
GLAND/
PACKING
STACK
**126
132
122 122
**126
132

 13
25. Refer to Fig. 6. The gland/packing stack (158**) for
the intake valve is preassembled. Do not disas-
semble
the stack. Install the gland/packing stack in
the intake cylinder ’ s packing housing (REF 1 17). Be
sure
the lips of the v–packings are facing up. Install
the packing nut (1 14**) and torque to 34–47 N.m
(25–35 ft–lb). Slide the assembly, packing nut first,
onto
the piston rod (122).
26. Place an o–ring (124**) around the intake cylinder
(117). Screw the cylinder into the pump housing
(109). T
orque to 129–149 N.m (94–110 ft–lb).
27. Thread the nut (120) onto the bottom of the piston
rod. Install the valve plate (118), valve guide (121),
priming
piston (1 19), and the other nut (120).
28. Holding both nuts (120) with a wrench, torque the
bottom
nut to 54–81 N.m (40–60 ft–lb).
29. Tighten the packing nut (140). T orque the wet–cup
nut
(136) to 54–81 N.m (40–60 ft–lb).
30. Reconnect the displacement pump (14) to the air
motor (15). Refill the wet–cup (101) with TSL. Re-
connect
the ground wire to the air motor if it was dis -
connected
during service.
Fig 6
INT
AKE P ACKINGS
All Models
114**
NOTE: LIPS OF V–P ACKINGS
MUST F ACE UP
122
REF 1 17
158**
INTAKE
VALVE
GLAND/
PACKING
STACK

14 
PARTS DRA WING – 15:1 SENA T OR, 25:1 BULLDOG & 55:1 KING PUMPS
**160
LIPS OF
V–PACKINGS
MUST F ACE
UP
131
140
15
STANDARD
BULLDOG
AIR MOT OR
SHOWN
19
8
1
9
7
11
5
101
**102
136
TORQUE TO
54–81 N.m
(40–60 ft–lb)
**125
135
TORQUE TO
420–460 N.m
(310–340 ft–lb)
3
134
139a
139c
139b
128**
107
TORQUE TO
420–460 N.m
(310–340 ft–lb)
109
108
10
110
APPL Y SEALANT
TO THREADS
132
112
APPL Y SEALANT
TO THREADS;
TORQUE TO
81–102 N.m
(60–76 ft–lb)
126**
122
**125
111
**124
113
**125
**114
TORQUE TO
34–47 N.m
(25–35 ft–lb)
120
TORQUE TO
54–81 N.m
(40–60 ft–lb)
119
121
118
120
117
TORQUE TO
129–149 N.m
(94–1 10 ft–lb)
117
(REF)
139
1
FEMALE GLAND
UHMWPE
PTFE
MALE GLAND
UHMWPE
UHMWPE
PTFE
MALE GLAND
UHMWPE
UHMWPE
UHMWPE
PTFE
PTFE
FEMALE GLAND
SHIM
(AS REQ’D)
UHMWPE
UHMWPE
PTFE
FEMALE
GLAND
**159
LIPS OF
V–PACKINGS
MUST F ACE
DOWN
**158
LIPS OF
V–PACKINGS
MUST F ACE
UP

 15
PARTS LIST – 15:1 SENAT OR, 25:1 BULLDOG & 55:1 KING PUMPS
BULLDOG 19 liter (5 gal) drum size
25:1 Ratio Bulldog, Model 217–564, Series D
With Standard Air Motor
Includes items 1–20, below
.
REF
NO. PART
NO. DESCRIPTION QTY
1 100–103
PIN, cotter 1
3 101–712 NUT
, lock; 5/8–1 1; with nylon insert 3
5 101–936 NUT
, jam hex; 3/4–10 thread 1
9 161–544 NUT
, shoulder; 1–1/4–12 thread 1
10 167–911
ROD, tie; 178 mm (7”) between
shoulders; 5/8–1 1 thread 3
14 217–201
DISPLACEMENT PUMP;
SEE P AR TS LIST T O RIGHT 1
15 208–356
BULLDOG ST ANDARD AIR MOT OR;
see 307–049 for parts 1
19 166–548
ROD, connecting; 30 mm (1.16”)
between holes 1
20 176–529+
LABEL, W ARNING (not shown) 1
BULLDOG 200 liter (55 gal) drum size
25:1 Ratio Bulldog, Model 217–565, Series A
With Standard Air Motor
Includes items 1–15, below
.
25:1 Ratio Bulldog, Model 222–228, Series A
With Quiet Air Motor
Includes items 1–15, below .
SENAT OR 200 liter (55 gal) drum size
15:1 Ratio Senator
, Model 222–489, Series A
With Standard Air Motor
Includes items 1–15, below
.
KING 200 liter (55 gal) drum size
55:1 Ratio King, Model 217–566, Series A
With Standard Air Motor
Includes items 1–15, below
55:1 Ratio King, Model 222–229, Series A
With Quiet Air Motor
Includes items 1–15, below
REF
NO. PART
NO. DESCRIPTION QTY
1 100–103
PIN, cotter 2
3 101–712 NUT
, lock; 5/8–1 1 with nylon insert 3
5 101–936 NUT
, jam hex; 3/4–10 thread 1
7 158–674
O–RING; buna–N 1
8 168–211 NUT
, connecting rod; 3/4–10 thread 1
9 168–210 NUT
, shoulder; 1–1/4”–12 thread 1
10 168–254
ROD, tie; 344 mm (13.56”)
between shoulders; 5/8–1 1 thread 3
11 168–253
ROD, connecting; 171 mm
(6.75”) between holes 1
14 217–201
DISPLACEMENT PUMP ;
SEE P AR TS LIST T O RIGHT 1
15 208–356
BULLDOG ST ANDARD AIR MOT OR;
Used on Model 217–565
see 307–049 for parts 1
215–255
BULLDOG QUIET AIR MOT OR;
Used on Model 222–228
see 307–304 for parts 1
207–647
KING ST ANDARD AIR MOT OR;
Used on Model 217–566
see 306–968 for parts 1
220–016
KING QUIET AIR MOT OR;
Used on Model 222–229
see 307–741 for parts 1
217–540 SENAT
OR ST ANDARD AIR MOT OR
Used on Model 222–489
see 307–592 for parts 1
DISPLACEMENT PUMP 217–201, Series E
With UHMWPE & PTFE packings
Includes items 101 to 160
REF
NO. PART
NO. DESCRIPTION QTY
101 178–098 WET–CUP 1
102 106–258**
O–RING, V iton 1
107 178–080
ADAPTER, outlet; M39(m)x1” npt(f) 1
108 178–151
ROD, displacement 1
109 178–126
HOUSING, pump 1
110 217–549
HOUSING, valve, piston 1
111 178–154
CYLINDER, pump 1
112 222–100 VAL
VE, piston 1
113 178–086
GUIDE, rod 1
114 183–755** NUT
, packing 1
117 222–637
CYLINDER, valve, intake 1
118 178–162 PLA
TE, valve, check 1
119 178–090 PIST
ON, priming 1
120 106–257 NUT
, machine, hex; M16 2
121 178–109
GUIDE, valve 1
122 178–089
ROD, piston 1
124 106–260**
O–RING; PTFE  1
125 106–259**
O–RING; PTFE  3
126 100–103**
PIN, cotter 1
128 107–083**
O–RING; V iton1
131 178–163 W
ASHER, back–up 1
132 106–269*
BALL, piston 1
134 178–081 PLA
TE, tie 1
135 178–079 NUT
, cylinder; M80 1
136 178–149 NUT
, packing, wet–cup 1
139 206–256
BLEEDER V AL VE ASSEMBL Y;
includes items 139a–139c 1
139a 102–039
.PIN, spring 1
139b 165–702 .BODY
, bleeder valve 1
139c 165–703
.PLUG, bleeder valve 1
140 180–394 NUT
, packing 1
141 172–477+ T
AG, instruction (not shown) 1
158 223–361** GLAND/P
ACKING ST ACK,
intake valve 1
159 223–362** GLAND/P
ACKING ST ACK, throat 1
160 223–363** GLAND/P
ACKING ST ACK, piston 1
307 numbers in descriptions refer to separate instruction manuals.
* Recommended “tool box” spare parts. Keep on hand to reduce down
time.
** Supplied
in repair kit 222–101.
+ Extra warning labels and tags are available at no charge.
Refer to “How to Order Parts” on page 27.
Standard P ACKING REP AIR KIT 222–101
P
TFE and UHMWPE
Must be purchased separately.
See doubled–starred (**) parts in list above.
Optional P ACKING REP AIR ST ACKS
Leather and UHMWPE
Must be purchased separately .
223–490 Throat Gland/Packing Stack
223–491 Piston Gland/Packing Stack
223–494 Intake V alve Gland/Packing Stack
PIST ON CONVERSION KIT 222–400
Must be purchased separately .
To convert a Series A 217–201 Displacement
Pump
to a current style. Includes 222–101 packing
repair kit and 222–100 piston.

16 
PARTS DRA WING – 25:1 SENA T OR AND 40:1 BULLDOG PUMPS
**160
LIPS OF
V–PACKINGS
MUST F ACE
UP
132
140
16
8
1
9
7
11
5
101
**102
136
TORQUE TO
54–81 N.m
(40–60 ft–lb)
**125
135
TORQUE TO
420–460 N.m
(310–340 ft–lb)
3
134
139a
139c
139b
128**
107
TORQUE TO
420–460 N.m
(310–340 ft–lb)
109
108
10
110
APPL Y SEALANT
TO THREADS
112
APPLY
SEALANT T O
THREADS;
TORQUE TO
81–102 N.m
(60–76 ft–lb)
126**
122
**125
111
**125
113
**124
**114
TORQUE TO
34–47 N.m
(25–35 ft–lb)
120
TORQUE TO
54–81 N.m
(40–60 ft–lb)
119
121
118
120
117
TORQUE TO
129–149 N.m
(94–1 10 ft–lb)
117
(REF)
139
15
STANDARD
BULLDOG AIR
MOTOR
SHOWN
1
FEMALE GLAND
UHMWPE
PTFE
MALE GLAND
UHMWPE
UHMWPE
PTFE
**159
LIPS OF
V–PACKINGS
MUST F ACE
DOWN
MALE GLAND
UHMWPE
UHMWPE
UHMWPE
PTFE
PTFE
FEMALE GLAND
SHIM
(AS REQ’D)
UHMWPE
PTFE
UHMWPE
UHMWPE
PTFE
FEMALE
GLAND
**158
LIPS OF
V–PACKINGS
MUST F ACE
UP
SHIM
(AS REQ’D)

 17
PARTS LIST – 25:1 SENAT OR AND 40:1 BULLDOG PUMPS
USE GENUINE GRACO PARTS AND ACCESSORIES
25:1 Ratio Senator , Model 222–519, Series A
200 liter (55 gal) drum size
Includes items 1–15, below
REF
NO. PART
NO. DESCRIPTION QTY
1 100–103
PIN, cotter 2
3 101–712 NUT
, lock; 5/8–1 1 with nylon insert 3
5 101–936 NUT
, jam hex; 3/4–10 thread 1
7 158–674
O–RING; buna–N 1
8 168–211 NUT
, connecting rod; 3/4–10 thread 1
9 168–210 NUT
, shoulder; 1–1/4”–12 thread 1
10 168–254
ROD, tie; 344 mm (13.56”) between
shoulders; 5/8–1
1 thread 3
11 168–253
ROD, connecting; 171 mm (6.75”)
between holes 1
14 220–449
DISPLACEMENT PUMP;
SEE P AR TS LIST T O RIGHT 1
15 217–540
AIR MOT OR; see 307–592 for parts 1
40:1 Ratio Bulldog, Model 220–448, Series A
200 liter (55 gal) drum size
Includes items 1–15, below
REF
NO. PART
NO. DESCRIPTION QTY
1 100–103
PIN, cotter 2
3 101–712 NUT
, lock; 5/8–1 1 with nylon insert 3
5 101–936 NUT
, jam hex; 3/4–10 thread 1
7 158–674
O–RING; buna–N 1
8 168–211 NUT
, connecting rod; 3/4–10 thread 1
9 168–210 NUT
, shoulder; 1–1/4”–12 thread 1
10 168–254
ROD, tie; 344 mm (13.56”) between
shoulders; 5/8–1
1 thread 3
11 168–253
ROD, connecting; 171 mm (6.75”)
between holes 1
14 220–449
DISPLACEMENT PUMP;
SEE P AR TS LIST T O RIGHT 1
15 208–356
AIR MOT OR; see 307–049 for parts 1
40:1 Ratio Bulldog, Model 220–447, Series A
19 liter (5 gal) ram size
Includes items 1–16, below
REF
NO. PART
NO. DESCRIPTION QTY
1 100–103
PIN, cotter 1
3 101–712 NUT
, lock; 5/8–1 1; with nylon insert 3
5 101–936 NUT
, jam hex; 3/4–10 thread 1
9 161–544 NUT
, shoulder; 1–1/4–12 thread 1
10 167–911
ROD, tie; 178 mm (7”) between
shoulders; 5/8–1 1 thread 3
14 220–449
DISPLACEMENT PUMP;
SEE P AR TS LIST T O RIGHT 1
15 208–356
AIR MOT OR; see 307–049 for parts 1
16 166–548
ROD, connecting; 30 mm (1.16”)
between holes 1
DISPLACEMENT PUMP 220–449, Series D
with UHMWPE and PTFE rpackings
Includes
items 101 to 160
REF
NO. PART
NO. DESCRIPTION QTY
101 178–098 WET–CUP 1
102 106–258**
O–RING, V itonr1
107 178–080
ADAPTER, outlet; M39(m)x1” npt(f) 1
108 178–088
ROD, displacement 1
109 178–126
HOUSING, pump 1
110 217–550
HOUSING, valve, piston 1
111 178–083
CYLINDER, pump 1
112 222–032 VAL
VE, piston 1
113 178–086
GUIDE, rod 1
114 183–755** NUT
, packing 1
117 222–636
CYLINDER, valve, intake 1
118 178–111 PLA
TE, valve, check 1
119 178–091 PIST
ON, priming 1
120 106–257 NUT
, machine, hex; M16 2
121 178–109
GUIDE, valve 1
122 178–089
ROD, piston 1
124 106–260**
O–RING; PTFE r 1
125 106–259**
O–RING; PTFE r 3
126 100–103**
PIN, cotter 1
128 107–083**
O–RING; V itonr 1
132 101–190*
BALL, piston 1
134 178–081 PLA
TE, tie 1
135 178–079 NUT
, cylinder; M80 1
136 178–097 NUT
, packing, wet–cup 1
139 206–256
BLEEDER V AL VE ASSEMBL Y;
includes items 139a–139c 1
139a 102–039
.PIN, spring 1
139b 165–702 .BODY
, bleeder valve 1
139c 165–703
.PLUG, bleeder valve 1
140 180–394 NUT
, packing 1
141 172–477+ T
AG, instruction (not shown) 1
158 223–361** GLAND/P
ACKING ST ACK,
intake valve 1
159 223–359** GLAND/P
ACKING ST ACK, throat 1
160 223–360** GLAND/P
ACKING ST ACK, piston 1
307 numbers in descriptions refer to separate instruction manuals.
* Recommended “tool box” spare parts. Keep on hand to reduce down
time.
** Supplied
in repair kit 221–156.
+ Extra warning labels and tags are available at no charge.
Refer to “How to Order Parts” on page 27.
Standard P ACKING REP AIR KIT 221–156
P
TFE and UHMWPE
Must be purchased separately .
See double–starred (**) parts in list above.
Optional P ACKING REP AIR ST ACKS
Leather and UHMWPE
Must be purchased separately .
223–492 Throat Gland/Packing Stack
223–493 Piston Gland/Packing Stack
223–494 Intake V alve Gland/Packing Stack
PIST ON CONVERSION KIT 222–399
Must be purchased separately .
To convert a Series A 220–449 Displacement
Pump
to a current style. Includes 221–156 packing
repair kit and 222–032 piston.

18 
ACCESSORIES
USE GENUINE GRACO PARTS AND ACCESSORIES
Must be purchased separately .
GROUNDING CLAMP 103–538
GROUND WIRE 208–950
7.6 m (25 ft) long,
1.5 mm @ (12 gauge)
3/4 npt BLEED–TYPE
MASTER AIR V ALVE
AIR PRESSURE REGULA T OR KIT
14 bar (200 psi) MAXIMUM WORKING PRESSURE
Includes bleed–type master air valve
205–712 For Bulldog pumps
207–651 For King pumps
3/4 npsm(f) SWIVEL
AIR INLET UNION
FIL TER 106–150 LUBRICAT OR 214–849
AIR LINE FIL TER 106–150
17.5 bar (250 psi) MAXIMUM WORKING PRESSURE
3/4 npt inlet and outlet
AIR LINE LUBRICA T OR 214–849
17.5 bar (250 psi) MAXIMUM WORKING PRESSURE
3/4 npt inlet and outlet
BLEED–TYPE MASTER AIR V AL VE 107–141
21 bar (300 psi) MAXIMUM WORKING PRESSURE
3/4 npt(mxf) inlet and outlet
Relieves air trapped in the air line between the pump air
inlet and this valve when closed.
PUMP RUNA WA Y V AL VE 215–362
12 bar (180 psi) MAXIMUM WORKING PRESSURE
Shuts of f air supply to the pump if the pump accelerates
beyond the pre–adjusted setting due to an empty supply
container, interrupted fluid supply to the pump, or exces -
sive
cavitation. 3/4 npt(f).
FLUID DRAIN V AL VE 210–658
350 bar (5000 psi) MAXIMUM WORKING PRESSURE
3/8 npt (mbe); V iton seals
GRACO THROA T SEAL LIQUID
Non–evaporating liquid for wet cup
206–995 0.95 liter (1 quart)
206–996
3.8 liter (1 gallon)
AIR MOT OR SILENCER
208–804 Encloses motor to reduce the noise of the
Kingt
pump. Install on a barrel ram.
214–766 Encloses motor to reduce the noise of the
Bulldogr
pump.
ACCESSORIES CONTINUED ON THE NEXT P AGE

 19
ACCESSORIES
USE GENUINE GRACO PARTS AND ACCESSORIES
Must be purchased separately .
EXTRUSION FLO GUN 207–945
420 bar (6000 psi) MAXIMUM WORKING PRESSURE
Pistol–type trigger . 1/2 npt(f) inlet.
HYDRA–MASTICt POLE GUN 207–127
210 bar (3000 psi) MAXIMUM WORKING PRESSURE
Has 30 in. extension, 30 _ tip angle. Order tip separately .
HYDRA–MASTICt
GUN 206–718
210 bar (3000 psi) MAXIMUM WORKING PRESSURE
For extra viscous materials. 1/2 npsm(m) inlet.
MODEL 206–718
MODEL 207–127
MODEL 207–945
FLOOR ST AND KIT 222–689
Provides secure floor mounting for pump when used with
bulk fluid containers. 3” npt fluid inlet. Includes instruc-
tions.
PUMP
INTAKE
200 LITER (55 gallon) RAM 207–279
For extruding highly viscous fluids from open 200 liter (55
gallon) drums.
TWO–POST 19 LITER (5 gallon) RAM 520–075
For extruding highly viscous fluids from open 19 liter (5
gallon)
drums.
SINGLE POST 19 LITER (5 gallon) RAM 206–450
For extruding highly viscous fluids from 19 liter (5 gallon)
pails. If an inductor plate is needed, order inductor plate
part number 206–747.
Model 207–279 Model 206–450
INDUCT OR PLA TE 206–747
ACCESSORIES CONTINUED ON THE NEXT P AGE

20 
ACCESSORIES
USE GENUINE GRACO PARTS AND ACCESSORIES
Must be purchased separately .
GROUNDED BUNA–N AIR SUPPL Y HOSE
175 psi (12 bar) MAXIMUM WORKING PRESSURE
Part No. ID Length Thd. Size
208–610 3/4” (19 mm) 6 ft (1.8 m) 3/4 npt(m)
205–548 3/4” (19 mm) 15 ft (4.6 m) 3/4 npt(m)
208–611 3/4” (19 mm) 25 ft (7.6 m) 3/4 npt(m)
208–612 3/4” (19 mm) 50 ft (15.2 m) 3/4 npt(m)
GROUNDED BUNA–N FLUID HOSE
3500 psi (240 bar) MAXIMUM WORKING PRESSURE
Part No. ID Length Thd. Size
214–962 1/2” (12.7 mm) 15 ft (4.6 m) 1/2 npt(m)
214–963 1/2” (12.7 mm) 25 ft (7.6 m) 1/2 npt(m)
214–964 1/2” (12.7 mm) 50 ft (15.2 m) 1/2 npt(m)
GROUNDED NYLON FLUID HOSE
3000 psi (210 bar) MAXIMUM WORKING PRESSURE
Part No. ID Length Thd. Size
214–700 3/16” (4.8 mm) 2 ft (610 mm) 1/4 npsm
(fbe) swivel
214–701 3/16” (4.8 mm) 3 ft (914 mm) 1/4 npt(m)
x 1/4
npsm(f)
swivel
210–540
1/4” (6.4 mm) 25 ft (7.6 m) 1/4 npsm
(fbe) swivel
210–541 1/4” (6.4 mm) 50 ft (15.2 m) 1/4 npsm
(fbe) swivel
214–703 3/8” (9.5 mm) 25 ft (7.6 m) 3/8 npt
(mbe)
214–705
3/8” (9.5 mm) 50 ft (15.2 m) 3/8 npt
(mbe)
214–920
3/8” (9.5 mm) 100 ft (30.4 m) 3/8 npt
(mbe)
GROUNDED BUNA–N FLUID HOSE
5000 psi (345 bar) MAXIMUM WORKING PRESSURE
Part No. ID Length Thd. Size
215–445 1/2” (12.7 mm) 5 ft (1.5 m) 1/2 npt
(mbe)
215–441
1/2” (12.7 mm) 10 ft (3.1 m) 1/2 npt
(mbe)
215–443
1/2” (12.7 mm) 25 ft (7.6 m) 1/2 npt
(mbe)
215–444
1/2” (12.7 mm) 50 ft (15.2 m) 1/2 npt
(mbe)
GROUNDED NEOPRENE FLUID HOSE
5000 psi (345 bar) MAXIMUM WORKING PRESSURE
Part No. ID Length Thd. Size
215–241 3/4” (19.1 mm) 6 ft (1.8 m) 3/4 npt
(mbe)
215–238
3/4” (19.1 mm) 10 ft (3.1 m) 3/4 npt
(mbe)
215–239
3/4” (19.1 mm) 15 ft (4.6 m) 3/4 npt
(mbe)
215–240
3/4” (19.1 mm) 25 ft (7.6 m) 3/4 npt
(mbe)