FM TSM-21 User manual

Operating instructions TSM-21
Status as of 12 / 2021 Page 1
Operating instructions
TSM-21 hopper call-up control
for belt hoppers of type BB / BZS
Art. no.: 90.0010.60
fimotec-fischer GmbH & Co. KG
Friedhofstraße 13
D -78588 Denkingen
Tel: [phone] - 88 4-0
Fax: [phone] - 88 4-50
E-mail: [email protected]
Internet: www.fimotec.de

Operating instructions TSM-21
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2
In your own interest:
Please read these instructions and keep them in a safe place.
Please observe and follow the safety information.
Contact
fimotec-fischer GmbH & Co. KG
Friedhofstr. 13
D -78588 Denkingen
Tel.: [phone]
Fax: [phone]
E-Mail: [email protected]
Web: wwwfimotec.de
Provisos
The information and data contained in these documents can be changed without
advance notification. Users are obligated to comply with all applicable copyright laws.
No part of these documents can be duplicated or transmitted without the express written
permission from fimotec-fischer GmbH & Co. KG, independent of how or by what means
(electronically or mechanically) this occurs.

Operating instructions TSM-21
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Table of contents
1General 4
1.1 Theproduct 4
1.2 Guide for these instructions 4
1.3 Safety-relatedinformationfortheuser 5
1.4 Intendeduse 6
2Installation 7
2.1 Overviewanddimensions 8
2.2 Connections / operating elements of boards 9
2.3 Housingconnections 10
3Commissioning 11
3.1 Hopperbeltoperation 11
3.2 Hopper filling level check operation 13
4 Technicaldata 14
5Errorlist 14
6Maintenanceandcleaning 15
7Disposal 15
8CEconformity 15
9Service 15
10 Accessories (not included in the scope of delivery) 16

Operating instructions TSM-21
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1 General
In this manual, you will find all important information regarding the mounting, connection, setting and
operation of your TSM-21 device.
In addition, you will find information as well as important warnings for your safety.
Please observe:
Devices of the TSM-21 series are specially adapted motor controls for actuating hopper systems with
230 V AC capacitor motors.
1.1 The product
Consumer output for 230 V AC condenser motors
Setting the parameters via DIP switches and trimmers
All connections are designed to be pluggable.
2 transistor outputs 24V= are available (malfunction/hopper filling level)
2 sensor inputs are available
(filling level of feeding device – level sensor and hopper filling level)
1 control input is available (control disable)
1.2 Guide for these instructions
Used signal words and symbols
S
y
mbol Si
g
nal word Meanin
g
Danger Warning of potentially serious to fatal injuries.
The lightning symbol warns against dangers due to electrical current.
Warning Warning of potentially minor injuries or potential damage to property.
Caution Warning of potential defects / destruction of the device.
Important note
Important tip
Here, important information or a tip is given concerning the function.

Operating instructions TSM-21
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1.3 Safety-related information for the user
These instructions contain the required information for the intended use of the device described herein.
They are directed toward technically qualified personnel.
Qualified personnel are people who have been authorized by persons responsible for the safety of the
system to execute the required activities and are able to recognize potential dangers and avoid them
based on their training, experience and instruction, as well as their knowledge of relevant standards,
regulations, accident prevention regulations and operating conditions (definition of skilled personnel
according to IEC 364).
Caution:
Danger due to electric voltage.
Non-observance can lead to death, serious bodily injury or property damage.
The following safety information is for your protection, the protection of third parties as well as the
protection of the device. You should therefore observe it under all circumstances.
Disconnect the power supply before installation or dismantling work, as well as when
changing a fuse or making changes to the setup.
- Observe the valid accident prevention and safety regulations for your specific application.
- Before commissioning, check whether the nominal voltage of the device agrees with the local
mains voltage.
- Emergency Stop mechanisms must remain active in all operating modes. Unlocking the
Emergency Stop mechanisms must not result in uncontrolled reactivation.
- The electrical connections must be covered.
- Protective conductor connections must be checked for perfect function after installation.
Operating environment
The device must not come into direct contact with water.
When changing from cold to warm environments, allow the device to temper for a few hours before
putting it into operation; otherwise, damage could occur due to condensation water.
Do not install the control device near devices which generate strong electromagnetic fields. The function
could be disturbed as a result.
Also avoid environments which are very hot, cold or wet.
Power supply
- Only connect the device to a grounded mains socket with a mains voltage of
95-253 V~/50 Hz or 95-253 V~/60 Hz.
- If you notice malfunctions, disconnect the device from the mains. Have the device
checked by qualified, skilled personnel, and repaired if necessary.
The device
- For safety and licensing reasons (CE), it is not permitted to convert and/or modify
the device without authorization.
- The device meets the valid low-voltage and EMC directive.

Operating instructions TSM-21
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Operation
- The control device only functions correctly when it is correctly installed and operated. In the event
of malfunctions or unclear operating states, you should check the device and
remedy the malfunction (see "Error list" chapter) or have them remedied.
- To avoid the risk of injury, do not allow uninstructed personnel or other
vulnerable or endangered personnel to operate the device without supervision.
Warning:
For applications requiring constant switching ON and OFF, the
control input provided for this must be used.
If the load current circuit is interrupted via a switch or relay, the
control device could be damaged.
If the device is switched on, the device plug must never be plugged in or unplugged
The control device could be damaged.
1.4 Intended use
The device described here is an electrical piece of equipment for use in industrial systems.
It is designed to control capacitor motors.
A use other than the one described above is improper and can result in injuries as well as property
damage.
(Further information about this topic can be found in the "Safety information" chapter).

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2 Installation
There are 4 bores available for fastening the device on the bottom section of the housing. These are
separated from the housing interior.
- Loosen the cover fastening screws
- Remove the cover
- Insert fastening screws in the channel and use these to fasten the device to a vibration-free
surface.
Important note
Fasten to a vibration-free surface.
Caution:
Please make sure that the cable is not pinched against the housing in the interior.
Pinching can cause a short circuit and result in destruction of the device.
Warning:
Procedure for high voltage test:
- L and N must be connected with each other.
- Test voltage may not be higher than 1000 V AC
- Every device must be tested separately
If the above criteria are not complied with, the device could be damaged and the warranty will be void.

Operating instructions TSM-21
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2.1 Overview and dimensions
A
- Reset button -
A
cknowled
g
e malfunction
B - Mains switch illuminated
C - X24 - Fillin
g
level sensor + workpiece shorta
g
e
D - X21 - Controller disable
S - Mains feed
F - Load output with Hirschmann plu
g
GDM 3016
G - X22 - Level sensor + malfunction messa
g
e

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2.2 Connections / operating elements of boards
Terminal 1 X11 N
Terminal 2 X11 L
Terminal 3 X11 N condenser
Terminal 4 X11 PE
Terminal 5 X21 +24 V=
Terminal 6 X21 Controller disable
Terminal 7 X21 GND
Terminal 8 RESET GND
Terminal 9 RESET RESET button, cover
Terminal 10 X22 Level sensor
Terminal 11 X24 Fillin
g
level sensor
Terminal 12 X24 +24 V=
Terminal 13 X24 Lack of workpieces
Terminal 14 X24 GND
Terminal 15 X22 +24 V=
Terminal 16 X22 Malfunction messa
g
e
Terminal 17 X22 GND
SI 1 Control electronics 400 mA slow-blow
SI 2 Load 3.15 A, slow-blow
DIP 5 Confi
g
uration settin
g
s
P1 Hopper fillin
g
level
–
toff
–
(
0
–
20 s
)
P2 Hopper fillin
g
level
–
ton
–
(
0
–
20 s
)
P3 Hopper belt
–
tpause
–
(
0.5
–
15 s
)
P4 Hopper belt
–
tbelt
–
(
0
–
45 s
)
P5 Hopper belt
–
tmalfunction
–
(
35
–
180 s
)

Operating instructions TSM-21
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2.3 Housing connections
X10
Mains feed connection
Pin 1 - L
Pin 2 - N
PE - Protective conductor
X11
Load output connection
Pin 1 - N
Pin 2 - L
Pin 3 - N capacitor
PE - PE
X22
Malfunction message/level sensor connection
Pin 1 - +24 V=
Pin 2 - Malfunction message (formerly X23)
Pin 3 - GND
Pin 4 - Level sensor (formerly X22)
X21
Controller disable connection
Pin 1 - +24 V=
Pin 2 - Not connected
Pin 3 - GND
Pin 4 - Controller disable (formerly X21)
X24
Workpiece shortage/filling level sensor connection
Pin 1 - +24 V=
Pin 2 – Workpiece shortage (formerly X26)
Pin 3 - GND
Pin 4 - Filling level sensor (formerly X24)

Operating instructions TSM-21
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3 Commissioning
- Before connecting the motor control, the mains voltage and
frequency must be determined.
- If the mains voltage and mains frequency are correct, they can be connected to.
- The device is set via DIP switches and trimmers. These are inside
of the housing.
Operating note
- Before switching on, check to make sure the plug connections are correct
- Switch on the control device with the mains switch
- If the device is not connected correctly, this can result in a failure or in the complete
destruction of the device (and the connected load)!
3.1 Hopper belt operation
General:
The workpiece in the area around the vibration bowl is detected via a sensor. If no workpiece is detected
by the sensor, the hopper control switches the drive on for the hopper belt.
Various functions are available for the drive:
Settin
g
via Function Description
Drive mode DIP 1 ON - Drive runs on and off in a cycle
DIP 1 OFF - Drive runs constantly
Drive
Switch-on time
DIP 2 ON - Drive switch-on time 2.5 s, cyclical
DIP 2 OFF - Drive switch-on time 1.0 s, cyclical
Sensor input
(Level sensor)
DIP 3 ON - Sensor input signal N.C.
inverted
DIP 3 OFF - Sensor input signal N.O.
not inverted

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2
Malfunction
(tmalfunction)
Trimmer P5
Switch-on delay, malfunction 35..180 s
Switch-on delay
(tbelt)
Trimmer P4
Switch-on delay, sensor input signal (level sensor) 0..45 s
Drive pause
(tpause)
Trimmer P3
Pause drive (clock mode) 0.5..15s
Drive runs continuously:
The level sensor does not detect a workpiece in the subsequent machine and switches the drive on after
the time tbelt has elapsed. The drive runs until the level sensor detects a workpiece and switches off the
drive.
Drive runs cyclically:
The level sensor does not detect a workpiece in the subsequent machine and switches the drive on after
the time tbelt has elapsed. Switch-on time, drive 1.0 s or 2.5 s, pause time tpause 0.5..15 s.
Malfunction:
After the switch-on delay tbelt has elapsed, the switch-on delay malfunction tmalfunction starts. If the level
sensor is not actuated by a workpiece, tmalfunction runs off and the drive is switched off. The +24V=
transistor output (malfunction) is actuated.
The malfunction is acknowledged with the RESET button on the front panel.

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3
3.2 Hopper filling level check operation
General:
The filling level in the hopper can be monitored with the filling level check.
Settin
g
via Function Description
Direction of rotation DIP 4 ON - Drive direction of rotation counterclockwise
DIP 4 OFF - Drive direction of rotation clockwise
Sensor input
(filling level sensor)
DIP 5 ON - Sensor input signal N.C.
inverted
DIP 5 OFF - Sensor input signal N.O.
not inverted
Switch-on delay
(ton)
Trimmer P2
Switch-on delay, filling level 0..20 s
Switch-off delay
(toff)
Trimmer P1
Switch-off delay, filling level 0..20 s
Switch-on delay:
The filling level in the hopper is monitored with a light barrier. If a lack of workpieces is detected by the
sensor, the switch-on delay ton starts. After this time elapses, the lack of workpieces output is actuated.
Switch-off delay:
Once the lack of workpieces in the hopper has been rectified, the output is reset via the adjustable
switch-off delay toff. The workpiece shortage output is no longer actuated.

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4 Technical data
Mains connection 95 - 253 V~
Mains frequenc
y
50 Hz / 60 Hz
Output current, load 3
A
~ max.
Output volta
g
e, load 230 V~
Protection class IP 54
(
except for mains switch
)
Fuse, load 3.15
A
T
Fuse, control electronics 400 m
A
T
Mains connection,
mechanical
STASEI 2
Connection, load 800 mm cable + Hirschmann socket GDM 3016
Level sensor [E] +24 V- / max. 50 mA / PNP
Switching level HI : 6 - 24V-
Switchin
g
level LO: 0 - 4V-
Controller disable [E] +24 V- / max. 50 mA / PNP
Switching level HI : 6 - 24V-
Switchin
g
level LO: 0 - 4V-
Filling level sensor [E] +24 V- / max. 50 mA / PNP
Switching level HI : 6 - 24V-
Switchin
g
level LO: 0 - 4V-
Malfunction [O] +24 V- / max. 100 m
A
Lack of workpieces [A] +24 V- / max. 50 mA
Housin
g
A
BS
Housin
g
dimensions
(
h
)
120 x
(
b
)
122 x
(
t
)
55 mm
Operatin
g
temperature 5...45° C
Relative humidit
y
Max.95 %, non-condensin
g
5 Error list
Danger:
Life-threatening danger due to electric current! Have repairs to the
230 V power network performed only by a qualified professional.
Problem/erro
r
Possible cause
(
s
)
Remed
y
Device does not work Power failure or defective
fuse
The device is defective.
Control input inverted
Check the fuses.
Have the device checked by a qualified
professional.
Check whether the control input
is correctl
y
set.
Important: Malfunctions might occur in an unfavorable electromagnetic environment.
Caution:
Danger due to improper interventions. Do not manipulate the device.
Otherwise, this can result in function failures and device defects.

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6 Maintenance and cleaning
The control works maintenance-free.
The safety inspection in acc. with DIN VDE 0701-0702 is to be performed annually.
Pull out the mains plug before cleaning the housing of the device with liquids.
7 Disposal
The device must not be disposed of in the normal household waste.
Users are obligated to bring old devices to a disposal point for old electrical and
electronic devices. The separate collection and proper
disposal of your old devices helps to conserve natural resources and
ensures recycling, which protects human health and the environment.
Information about where you can find disposal points for your old devices can be obtained from your city
administration or local waste disposal facility.
8 CE conformity
The motor control device TSM-21 is marked with the CE marking and therefore meets
the relevant European directives.
The company fimotec-fischer GmbH & Co. KG herewith confirms that this device
complies with the following directives:
EN 61000-6-3 and EN 61000-6-2 according to EU directive 2014/30/EU "Electromagnetic compatibility"
The declaration of conformity is archived at the manufacturer.
9 Service
If you have any questions or problems, please contact the supplier directly.
If you have any questions or problems, please contact the supplier directly.
Manufacturer: fimotec-fischer GmbH & Co.KG: Tel.: [phone]
Note:
Please keep the following information ready, since otherwise service cannot be provided:
- Your company with address
- Your name and contact data, such as telephone number and e-mail address
- Complete designation of the device
- Serial number (FBxx-xxxx-xx or HW20xxxx)
- The direct supplier of your device or machine in which the device is integrated.

Operating instructions TSM-21
Status as of 12 / 2021 Page 16
11 Accessories (not included in the scope of delivery)
Designation Use Article number
Connection cable Filling level M8-3p, 3m straight St. M12 FFM_91.4214.00
Connection cable Filling level M8-3p, 3m angled St. M12 FFM_91.4214.01
Connection cable Filling level M8-3p, 5m straight St. M12 FFM_91.4214.02
Connection cable Filling level M8-3p, 5m angled St. M12 FFM_91.4214.03
Connection cable Filling level M8-4p, 3m straight St. M12 FFM_91.4214.04
Connection cable Filling level M8-4p, 3m angled St. M12 FFM_91.4214.05
Connection cable Filling level M8-4p, 5m straight St. M12 FFM_91.4214.06
Connection cable Filling level M8-4p, 5m angled St. M12 FFM_91.4214.07
Connection cable Filling level M12, 3m straight St.M12 FFM_91.4214.08
Connection cable Filling level M12, 3m angled St.M12 FFM_91.4214.09
Connection cable Filling level M12, 5m straight St.M12 FFM_91.4214.10
Connection cable Filling level M12, 5m angled St.M12 FFM_91.4214.11
Connection cable Disable betw. control devices 0.4 m FFM_91.4214.90
Connection cable Disable betw. control devices 3.0 m FFM_91.4214.91
Connection cable Disable betw. control devices 5.0 m FFM_91.4214.92
Mains supply line Mains supply line to TSM-11 FFM_91.4290.01