FM HARBIL 24018 User manual

Part # - 24018
Rev. C
05/01/99
®
®
HARBIL
5G High Speed
Paint Mixer
Instruction
Manual
With Enhanced Clamping Circuity

CONFIDENTIAL
PROPERTY OF
FLUID MANAGEMENT
®
(C) COPYRIGHT 1999
FLUID MANAGEMENT
AS AN UNPUBLISHED WORK ALL RIGHTS RESERVED
This material cannot be copied or disclosed to others without
the prior written permission of
Fluid Management
.
FLUID MANAGEMENT
A Unit of IDEX, Corp.
1023 Wheeling Road
Wheeling, Illinois 60090-5776
Voice [phone]
US [phone]
Fax [phone]

TABLE OF CONTENTS
5G Paint Mixer Instruction Manual
3
Table Of Contents
SAFETY INFORMATION- - - - - - - - - - - - - - - - - - - - - - - - - - - -5
INTRODUCTION- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -7
PRODUCT DESCRIPTION - - - - - - - - - - - - - - - - - - - - - - - - - - -7
UNPACKING DIRECTIONS - - - - - - - - - - - - - - - - - - - - - - - - -10
ELECTRICAL CONNECTIONS- - - - - - - - - - - - - - - - - - - - - - -11
ALIGNING AND LEVELING MIXER - - - - - - - - - - - - - - - - - -13
GETTING TO KNOW YOUR PAINT MIXER - - - - - - - - - - - - -15
OPERATIONAL TEST - - - - - - - - - - - - - - - - - - - - - - - - - - - - -17
IMPORTANT INFORMATION - - - - - - - - - - - - - - - - - - - - - - -18
BASIC OPERATION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -19
MAINTENANCE PROCEDURES - - - - - - - - - - - - - - - - - - - - -22
TROUBLE-SHOOTING CHART - - - - - - - - - - - - - - - - - - - - - -24
SERVICING AND REPAIR- - - - - - - - - - - - - - - - - - - - - - - - - -29
OPENING MIXER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -30
REMOVING SHAKE FRAME - - - - - - - - - - - - - - - - - - - - - - - -31
TESTING SHAKE MOTOR- - - - - - - - - - - - - - - - - - - - - - - - - -35
CHANGING SHAKE MOTOR- - - - - - - - - - - - - - - - - - - - - - - -36
CHANGING THE V-BELT- - - - - - - - - - - - - - - - - - - - - - - - - -37
REMOVING CIRCUIT BOARD- - - - - - - - - - - - - - - - - - - - - - -38
INSTALLING RUBBER PADS - - - - - - - - - - - - - - - - - - - - - - -39
REPLACING / ADJUSTING DC MOTOR- - - - - - - - - - - - - - - -41
ADJUSTING CLAMPING FORCE - - - - - - - - - - - - - - - - - - - - -42
REVERSING DOOR - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -44
REPLACING SUPER-STRUTS - - - - - - - - - - - - - - - - - - - - - - -46
REPLACING CRANKSHAFT - - - - - - - - - - - - - - - - - - - - - - - -53
REASSEMBLING MIXER- - - - - - - - - - - - - - - - - - - - - - - - - - -56
PARTS SECTION- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -59
PARTS: SHEET METAL AND OUTER FRAME - - - - - - - - - - -60
PARTS: CONTROL BOX ASSEMBLY- - - - - - - - - - - - - - - - - -64
PARTS: INNER FRAME- - - - - - - - - - - - - - - - - - - - - - - - - - - -66
PARTS: SHAKE FRAME - - - - - - - - - - - - - - - - - - - - - - - - - - -68
PARTS: CLAMPING MOTOR ASSEMBLY - - - - - - - - - - - - - -74
PARTS: TOP PLATE ASSEMBLY- - - - - - - - - - - - - - - - - - - - -76
PARTS: CRANKSHAFT ASSEMBLY - - - - - - - - - - - - - - - - - -78

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®

SAFETY INFORMATION
5G Paint Mixer Instruction Manual
5
SAFETY
INFORMATION
MIXER WARNING LABELS
You should become familiar with important warning labels which are
affixed to the mixer, as well as the symbols which appear throughout this
manual. These warnings have been included to help you safely perform your
job.
Please read all warning labels that are on the mixer. Keep them clean so they
are easy to read. If the warning labels become damaged or unreadable, new
labels can be purchased from Fluid Management. See the parts list in the
back of the manual for ordering information.
SAFETY NOTICE INFORMATION
The two main safety notices used in this manual are Warning and Caution.
Notices in this manual will look like the example below:
Warning Notice
A Warning notice tells you about a hazard that could cause serious injury to
you or extensive damage to the mixer. This information is placed at the
beginning of the manual to emphasize the importance of safety to your well
being.
When you see a Warning notice in this manual, read it carefully. Before
continuing with the operation of the mixer, take all necessary precautions to
avoid potential injury.
Caution Notice
Do not operate the mixer with the door
open.Disconnect power before servicing.
WARNING: ELECTRICAL HAZARD
All electrical components must be kept dry.
Never place containers of liquid on or near
the control box.
CAUTION: ELECTRICAL HAZARD

SAFETY INFORMATION
6
Fluid Management
®
A Caution notice tells you about a danger that could cause injury to you or
minor damage to the mixer. When you see a Caution notice in this manual,
read it carefully and be sure you understand it before continuing.
Information Notice
An Information notice gives details that will assist you in efficiently using
the mixer. When you see an Information notice in this manual, know that it
is there to save you time and energy.
If the cabinet vibrates, loosen the locking
nuts on the right front leveling foot and
slightly adjust the length.
NOTE:

INTRODUCTION
5G Paint Mixer Instruction Manual
7
INTRODUCTION The Harbil 5G High Speed Paint Mixer is a versatile, automatic mixer
designed with concern for safety, reliability and ease of use. Its features
include:
• Heavy-duty, high-capacity components and a durable finish for long
wear.
• Vibration-free mixing for blending and conditioning paint.
• Versatile mixing times from 30 seconds to 3 minutes
• Adaptability for pint, quart, gallon and 5-gallon containers.
Important safety features are
• Automatic shut off if the door is opened during the shaking
operation.
• Fully visible red STOP switch for emergency shut off.
PRODUCT
DESCRIPTION
SPECIFICATIONS
Height 45 3/8" (115.25 cm.)
Width 27 1/2" (69.8 cm.)
Depth 27 1/2" (69.8 cm.)
Weight 525 lb. (238.1 kg.)
CONTAINER DIMENSIONS
Maximum height 17.5" (44.5 cm.)
Minimum height 3.8" (9.2 cm.)
Diameter 12.0" (30.5 cm.)
TYPICAL ELECTRICAL SUPPLY
See name plate for specific information.
120 V ±10%, 60 Hz 13.5 Amp
220 V ±15%, 50 Hz

PRODUCT DESCRIPTION
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Fluid Management
®
EQUIPMENT MAINTENANCE LOG
RECORD MODEL NUMBER HERE: _________________________
RECORD SERIAL NUMBER HERE: _________________________
SERVICE
DATE DESCRIPTION & PARTS REPLACED
(STATE IF UNDER WARRANTY)
SERVICED
BY

PRODUCT DESCRIPTION
5G Paint Mixer Instruction Manual
9
SPAREPARTSORDER
Fluid Management Parts Order Form
Photocopy and use this form to
Mail or fax orders to:
Fluid Management
A unit of
IDEX
|
Phone: [phone]
1023 Wheeling Road | Fax: [phone]
Wheeling, IL 60090 |
|
Sold To: Ship To:
________________________ ________________________
________________________ ________________________
________________________ ________________________
________________________ ________________________
Purchase Order Number_________________
Ship Via: ______________________

Collect

Prepaid

Taxable

Tax Exempt (Fax copy of exemption certificate.)
QUANTITY PART
NUMBER DESCRIPTION UNIT PRICE
S
S
S
S
S
S
S
S
S
S
S
Comments: ____________________________________________________
____________________________________________________
____________________________________________________
_________________________________________________
Signature ______________
Date:

UNPACKING DIRECTIONS
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UNPACKING
DIRECTIONS
INSPECT THE CRATE FOR DAMAGE
UNPACKING AND SETUP
Refer to the Unpacking and Setup Instructions affixed to the shipping carton
in a mailing pouch.
If any damage is found, notify the carrier at once
and arrange for inspection in order to claim
recovery. Claims for damage must be made by
the consignee (YOU).The carrier assumes full
responsibility upon acceptance of shipment and
will not entertain any claims by the consignor
(Fluid Management).
IMPORTANT: