FMT DIESELFI Series User manual

84 882 A801 GB
DIESELFIxx / DIESELMAxx
with NUMERIxx3 oval gear meter, mechanical
60 l/min · 100 l/min
230 V-1~AC

2
GOperating instructions for DIESELFIxx/ DIESELMAxx
Contents
General Information1. __________________________________________________________________2
Usage Stipulations1.1. ___________________________________________________________________2
Construction and Functional Description1.2. _________________________________________________2
Application Range1.3. ___________________________________________________________________3
Operational Area Requirements1.4. ________________________________________________________3
General Safety Advice2. ________________________________________________________________3
Information on safety at work2.1. __________________________________________________________3
Signs and symbols used in the safety instructions2.2. __________________________________________3
Risks when Working with the Diesel Pump2.3. ________________________________________________4
Installation3. _________________________________________________________________________4
Wall mounting3.1. ______________________________________________________________________4
Mounting the hose support3.2. ____________________________________________________________6
Installing the Siphon Protection3.3. ________________________________________________________6
Operation4. __________________________________________________________________________6
Safety4.1. _____________________________________________________________________________7
Servicing5. ___________________________________________________________________________8
Replacing worn blades5.1. ________________________________________________________________8
Repairs/Service6. ______________________________________________________________________9
Spare parts and accessories7. ____________________________________________________________9
EC Declaration of Conformity8. __________________________________________________________9
Exploded view9. _____________________________________________________________________10
1. General Information
1.1 Usage Stipulations
The diesel pump is to be used only for the delivery of diesel fuel.
Danger!
Never use it to deliver explosive uids like petrol, or other uids with similar ashpoints!
The diesel pump must be connected to a 230 V electrical supply.
To ensure that usage stipulations are met, read through the operating instructions completely before
using the pump and observe all stipulations.
Any departure from the usage stipulations (other uid media, use of force) or user modications
(changes, use of non-original parts) can be dangerous and are considered as non-stipulated usage.
The user is liable for any damage resulting from non-stipulated use.
For any repairs to electrical components, the appropriate safety and test requirements are to be
observed.
Only original replacement parts are to be used for any repairs, otherwise the warranty will be
invalidated.
1.2 Construction and Functional Description
The diesel pump can be tted with a variety of FMT accessories.
To prevent environmental damage the diesel pump is tted with a siphon protection system. This
means that if the discharge hose is damaged while the pump is stopped, siphon action will not empty
the tank.
The fuelling station provides automatic shut down of the pump when the automatic nozzle valve is
replaced in the holder.

3
Operating instructions for DIESELFIxx/ DIESELMAxx G
1.3 Application Range
The diesel pump is suitable for the delivery of diesel and heating oil only when they are not heated
above their ash points.
The temperature of the delivery uids must be between –10 °C and +40 °C. The temperature limits
must not be exceeded.
Because the motor and switch are not explosion-protected, the pump must not
be operated in an explosion risk area.

be used to deliver fuels of danger classication A I, A II and B.

1.4 Operational Area Requirements
Heating oil and diesel are water polluting substances. Therefore the country specic rules and
regulations regarding the delivery and storage of such uids must be obeyed.
According to § 19g WHG (Germany) the lling installation must be so constructed and built,
maintained and operated, such that water pollution and/or any other environmental damage is
prevented.
The operator of such an installation is, according to § 19i WHG (Germany) responsible for continuous
monitoring to ensure compliance with the above stated requirements at the installation.
2. General Safety Advice
2.1 Information on safety at work
The diesel pump has been designed and manufactured according to the health and safety
requirements of the relevant EC guidelines.
Nevertheless, there can still be risks if the product is not set up or operated as stipulated.
Therefore, before using the diesel pump, read these operation instructions and pass them on to other
users.
When operating the diesel pump, the local safety and accident prevention rules and regulations always
apply, as well as the safety advice in the operating instructions.
2.2 Signs and symbols used in the safety instructions
The safety advice provided in these operating instructions is categorised according to
dierent danger levels. The dierent danger levels are identied within the instructions by the fol-
lowing symbols and identifying words:
Pictogram Keyword Consequences of failure to comply with the
safety instructions
Danger Death or very serious injury
Caution Possible slight or not serious injury or material damage
In addition, another symbol is used to indicate general tips about using the product.
Pictogram Keyword Meaning
Tip Background information or tips about how to use the product

4
GOperating instructions for DIESELFIxx/ DIESELMAxx
2.3 Risks when Working with the Diesel Pump
Danger!
Never work on a pump that is running!
Mount or remove attachments and accessories only when the pump is switched o.

For your own safety, disconnect the pump from the power supply.

Danger!
Do not pump contaminated uids!
Take special care to ensure that there is no contaminant in the uid to be pumped.

Install a strainer on the suction pipe.

Danger!
Damaged attachments and accessories can lead to personal injury and material damage!
Suction and pressure pipes must not be kinked, twisted or stretched.

Attachments and accessories must be checked for wear, splits or other damage at all times.

Damaged attachments and accessories must be replaced immediately.

With reference to the period of use, please note the details in ZH 1/A45.4.2 or DIN 20066

Part 5.3.2.
Caution!
Spilled fuel can result in environmental damage!
Local and country rules and regulations relating to domestic water supplies and fuel

storage must be obeyed.
Caution!
If the diesel pump is incorrectly installed, or used for a purpose other than that originally

intended for, it can result in personal injury or damage to equipment!
Before starting to use the diesel pump, read through these operating instructions carefully and
completely.
3. Installation
3.1 Wall mounting
When installing the pump, ensure that it is mounted on a stable surface. Select a secure location
(protected from water spray, damage and theft).
Loosen screw (Item 36) and remove reset wheel (Item 34, 35).
Remove the adaptor (Item 42) on the pressure side.
Loosen the screws on both side walls. The cover can now be removed (see Fig. 3-1).

5
Operating instructions for DIESELFIxx/ DIESELMAxx G
Figure 3-1: Removal of cover
4 screws (not supplied) with diameter less than 9 mm are required to attach the fuelling station unit. Select
suitable screws according to the surface on which the unit is to be mounted..
Screw in the screws so far, that between screw head and wall approx. 5 mm of space remains.
Hang the housing onto the screws, then tighten screws through the openings in the rear panel.
Remove the plastic plugs from the suction and discharge junctions.
Connect hose to the suction connector. Attach a strainer to the end of the suction hose.
Connect the nozzle valve and swivel joint to the pressure hose and hang them in the pistol holder on the
front panel.
Caution!
Nozzle valve must be hung up, in order to prevent inadvertent starting of the pump when

connecting to the power supply.
Connect the pump to a 230 V supply through the power connector.
Lift the nozzle valve briey from the holder to check if the pump starts up. Actuate the rocker switch on
the pump if the pump does not start. Return the fuel nozzle to the holder.
Screw the main assembly and cover together.
Ret the adaptor on the pressure side.
Connect lter and delivery hose to the delivery connector.
Mount the reset wheel for the meter.
Connect the drum adapter to the suction side.
The pump is now ready for operation.
Tip
Pay attention to cleanliness and the acurate connection of the accessories when assembling.
Use suitable sealing and adhesives (for example Teon tape).

6
GOperating instructions for DIESELFIxx/ DIESELMAxx
3.2 Mounting the hose support
The hose support is pre-assembled.
Loosen the two screws and pull out the hose support, appr. 100 mm.
Tighten the screws.
Figure 3-2: Mounting the hose support
3.3 Installing the Siphon Protection
Remove cover as in chapter 3.1.
Install the siphon protection according to the manual of the Diesel pump 60 l/min resp. 100 l/min.
Re-assemble the cover in reverse sequence.
Tip
Ensure when installing the siphon protection system that the end of the hose is not immersed
in the uid. If it is, the siphon protection system will not work!
4. Operation
Check the diesel pump and installed accessories for completeness and damage. Replace any damaged
components immediately. Never use a pump if damaged.
Check the suction lter for damage each time the tank is lled/emptied and replace it if damaged.
Never operate the pump without the suction lter, because the pump will not be protected against
contamination by foreign bodies.
Tip
To ensure that the tank can be completely emptied, the suction hose must reach to the bottom
of the tank.
Position the nozzle valve in the container to be lled.
100 mm

7
Operating instructions for DIESELFIxx/ DIESELMAxx G
Caution!
Never operate the pump without delivery uid. There is a danger of your diesel pump being
damaged if operated dry.
Squeeze the nozzle valve control lever according to the delivery ow required, or lock it in„automatic“ for
maximum delivery rate.
Caution!
Tank pump does not switch o automatically, therefore when lling, never leave the pump
running without supervision.
To nish a pumping session, release the nozzle valve control lever.
The pump then operates in the bypass mode. Ensure that under no circumstance the pump runs in this
mode longer than 2 minutes. Switch the pump o after re-fuelling as soon as possible. This is done by
hanging up the nozzle valve into the pistol holder.
Caution!
Danger of product damage
The power source must be the correct voltage for the pump type.
For operation of the oval gear meter NUMERIxx3 please refer to the operating manual for the
NUMERIxx3.
4.1 Safety
To prevent unauthorized usage of the fuelling station, the nozzle valve can be secured with a commercial
padlock (see Fig. 4-1).
The pin diameter of the lock may be 9 mm max., the distance inbetween the pins minimum 30 mm.
Figure 4-1: protection with padlock

8
GOperating instructions for DIESELFIxx/ DIESELMAxx
5. Servicing
5.1 Replacing worn blades
Danger!
Never work on a pump that is running!
Assemble or disassemble accessories only with switched o pump.

For your own safety additionally isolate the pump unit from the power supply.

Remove cover as in chapter 3.1.
Place a suitable collecting bowl into the housing. During the disassembly small quantities of Diesel can
leak out.
Open swage tting between pump and meter and remove meter.
Loosen pump nuts and remove the pump.
Caution!
Spilled fuel can result in environmental damage
Local and country rules and regulations relating to domestic water supplies and fuel

storage must be obeyed.
Figure 5-1: Pump unit rear view (illustration shows no. 23 420)
Remove worn blades as in the operation manual of the Diesel pump 60 l/min resp. 100 l/min.
Replace in reverse order.

9
Operating instructions for DIESELFIxx/ DIESELMAxx G
6. Repairs/Service
The diesel pump was developed and produced according to the highest quality standards.
Should a problem develop, despite all quality controls, please contact our customer service:
FMT Swiss AG
Tel [phone]
Fax [phone]
[email protected]
7. Spare parts and accessories
Diesel pump 60 l/min, No. 23 100

Diesel pump 100 l/min, No. 23 102

NUMERIxx3 oval gear meter, three-digit, No. 23 192 889

Automatic nozzle valve for Diesel, 60 l/min resp. 100 l/min, with German design approval, No. 23 168

resp. 23 160
Automatic nozzle valve for Diesel, 60 l/min resp. 100 l/min, No. 23 176 resp. 23 178

8. EC Declaration of Conformity
We hereby declare that the product described here, its concept and construction, including this particular
model, complies with the EC requirements. Any change to the product, not approved by us, will invalidate
the declaration.
Product Description DIESELFIxx
Product Type Pump unit for diesel
Year of Manufacture see nameplate
Applicable EC-Directives EC-Low Voltage Directives (73/23/EWG)
EC-Directives Electro-magnetic Compatibility (89/336/EEC) -
93/31/EEC
Corresponds to the international
standards
(and to their changestandards)
EN ISO 12100-1
EN ISO 12100-2
EN 294
EN 61000-6-1
EN 61000-6-3
EN 60204-1
EN 60335-1
EN 60335-2-41/A1
EN 60335-2-75
Applicable National Standards DIN VDE 0843 T1
VDE 0110
VDE 0113
VDE 0630
12.06.2013 FMT Swiss AG
Dipl.-Ing. Rudolf Schlenker

10
GOperating instructions for DIESELFIxx/ DIESELMAxx
9. Exploded view
No. Quantity Description DIESELFIxx DIESELMAxx
1 1 Sheet metal assembly for DIESELFIxx NUM 83 791
1 1 Sheet metal assembly for DIESELMAxx NUM 83 792
2 4 Washer DIN1256,4x12x1,6 - Steel zn 04 516 04 516
3 10 Screw DIN 933 M6x20 - 8.8 zn 02 886 02 886
4 2 Countersunk screw DIN 7991 M3x22 83 966 83 966
5 2 Screw DIN 912 M3x16 - zn 83 969 83 969
6 2 Washer DIN 433 6x3,2x0,55 - zn for M3 83 974 83 974
7 1 Arm 85 040 85 040
8 1 Switch housing 83 810 83 810
9 1 Switch cover 83 576 83 576
10 1 Microswitch MZX1 072 308 85 042 85 042
11 1 Pressure spring 1x8,5x30 00 668 00 668
12 1 Grommet NBR 43x3 Gufero Code 241092 83 898 83 898
13 7 Nut DIN 985 M6 - A2K 00 044 00 044
14 1 Foot for DIESELFlxx plastic 83 177 83 177
15 0,15 Threaded rod M10 galvanized, length = 1000 mm 83 176 83 176
16 1 Nut DIN 985 M10 - A2K 87 763 87 763
17 1 Drum-Adapter G 2“ a-G 1“ a - Alu 19 524 19 524
18 4 Shim DIN 9021 galvanized steel 6.4x18x1.6 87 126 87 126
19 4 Spacer SW13 L22 83 811 83 811
20 1 Diesel pump 60 l/min 230 V-1~AC-50 Hz-EUS-blank 23 100 091
20 1 Diesel pump 100 l/min 230 V-1~AC-50 Hz-EUS-blank 23 102 091
21 4 Washer DIN 433 15x8,4x1,6 - zn 88 315 88 315
22 1 Manual for NUMERIxx oval gear meter, mechanical 82 550 82 550
23 1 Threaded adaptor G 1“ i - G 1“ a 89 071
23 1 Threaded adaptor G 1“ a - G 1“ i Suction 100 L 83 813
24 4 O-Ring-NBR 70-29x2,5 89 111 89 111
25 1 Ground strap 170x4 mm M6-M6 85 063 85 063
26 1 Lock nut M12x1.5 mm for cable gland 85 079 85 079
27 1 Cable gland M12x1.5 mm, polyamide 85 078 85 078
28 1 Cable for DIESELFIxx 84 239 84 239
29 1 Threaded nipple G 1“ BAL 85 358 85 358
30 1 Flat connector DIN 46245 Klauke 85 069 85 069
31 4 Spade connector DIN 46245 Klauke 730 V 85 062 85 062
32 3 Swaged coupling - Al-G 1“ a - G 1“ i NW 25 23 218 23 218
33 1 NUMERIxx- turned 90° - without hood - for
DIESELFIxx/-maxx
23 192 889 23 192 889
34 1 Adapter for NUMERIxx 84 287 84 287
35 1 Adjusting wheel 88 243 88 243

11
Operating instructions for DIESELFIxx/ DIESELMAxx G
No. Quantity Description DIESELFIxx DIESELMAxx
36 1 Cheese head screw M3x25 DIN 912 A2K 8.8 83 401 83 401
37 1 Nozzle support for Dieselxx 85 036 85 036
38 1 FMT display foil for DIESELFIxx-DIESELMAxx 84 285 84 285
39 1 Diesel-exchange lter 30 µm - 100 l/min - G 1½“ i 23 209 23 209
40 2 Elbow 90°-Al-DN 19 G 1“ a - G 1“ a - DK 60° BES 85 370 777 85 370 777
41 8 Countersunk screw DIN 7991 M4x10 - 8.8 zn 84 012 84 012
42 1 Threaded adaptor G 1“ a - G 1“ i output 83 812 83 812
43 1 Filter adaptor 23 207 23 207
44 1 Screw cap G 1“ 89 483 89 483
45 1 Nozzle valve G 1" i - 60 l/min Alu 23 176
45 1 Nozzle valve G 1“ i - 100 l/min Alu 23 178
46 1 Instructions Diesel pump 60 l/min on CD 89 349
46 1 Instructions Diesel pump 100 l/min on CD 89 351
47 1 Manual for DIESELFIxx/DIESELMAxx with NUMERIxx,
mechanical
84 882 84 882
48 1 Threaded nozzle, M5 x 4 GTS 54 MSV 89 278 89 278
49 1 Seal 7,76x5,4x1 - PVC 89 279 89 279
50 3 LDPE- hose 6x1 mm, black 80 327 80 327
51 2 Thermal label H 90 - B 165 mm, neutral unprinted 87 998 87 998
52 1 Check valve G 1“ i - G 1“ i 19 892 19 892
53 1 Strainer G 1“ a 23 180 23 180
54 1 Disposal information FMT D-GB-F-I-E-P-GR-NL-S-PL-
RUS
00 511 801 00 511 801
55 1 Cable ties HELLERMA T3OR - N66 NA-3,5 x L
141-transparent
87 561 87 561
56 1 Warning„For Diesel + Heating oil“ label 38x92,
11-languages
89 297 89 297
57 1 Low friction-swivel joint DN 25 G 1“ i-G 1“ a 19 625 19 625
Tab. 9-1: Legend to Fig. 9-1

12
GOperating instructions for DIESELFIxx/ DIESELMAxx
Figure 9-1: Exploded view of the pump unit DIESELFIxx/DIESELMAxx
H
25

13
Operating instructions for DIESELFIxx/ DIESELMAxx G

FMT Swiss AG
Fluid Management Technologies Swiss AG
Gewerbestraße 6
6330 Cham / Schweiz
Tel. [phone]
Fax [phone]
[e-mail]
www.fmtag.com