FMT MOBIFI Series User manual

MOBIFIxx · MOBIMAxx
12 V DC · 24 V DC · 35 l/min · 60 l/min
Operating Instructions
Contents:
1. General Information
1.1 Usage Stipulations
1.2 Construction and Functional Description
1.3 Application Range
1.4 Technical Data
1.5 Operational Area Requirements
2. General Safety Advice
2.1 Safe Working Advice
2.2 Risks when Working with the Diesel Pump
3. Installation
3.1 Installing the Siphon Protection
4. Operation
5. Maintenance
6. Servicing
6.1 Replacing Worn Blades
6.2 Changing the Fuse
7. Fault Finding
8. Repairs/Service
9. EC Declaration of Conformity
10. Exploded View
89 447 A802 GB version 29.08.2008

Operating Instructions MOBIFIxx · MOBIMAxx
Explanation of Safety Advice
The safety advice provided in these Operating Instructions is categorised according to
different danger levels. The different danger levels are identified within the
Instructions by the following symbols and identifying words:
Symbol Indicates Result if the safety requirements are not observed or
applied
Danger Death or very serious injury
Warning Possible death or very serious injury
Caution Possible slight or not serious injury or material damage
Table 1-1: Safety Advice Classification according to Danger Type and Severity
In addition, another symbol is used to indicate general tips about using the product:
Symbol Indicates Meaning
Note Background information or tips about how to use the
product
Table 1-2: General Information
If the diesel pump is incorrectly installed, or used for a purpose other
than that originally intended for, it can result in personal injury or
damage to equipment!
Before starting to use the diesel pump, read through these Operating Instructions
carefully and completely.
1. General Information
1.1 Usage Stipulations
•The diesel pump is to be used only for the delivery of diesel fuel and heating oil.
Danger!
Never use it to deliver explosive fluids such as petrol, or other fluids with similar
flashpoints!
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MOBIFIxx · MOBIMAxx Operating Instructions
•The diesel pump must be connected, according to the type, only to a 12 Volt- or 24
Volt-DC supply.
•To ensure that usage stipulations are met, read through the Operating Instructions
completely before using the pump and observe all stipulations.
•Any departure from the usage stipulations (other fluid media, use of force) or user
modifications (changes, use of non-original parts) can be dangerous and are
considered as non-stipulated usage.
•The user is liable for any damage resulting from non-stipulated use.
•During repairs to any electrical components, the appropriate safety and test
requirements are to be observed.
•Only original replacement parts are to be used for any repairs, otherwise the
warranty will be invalidated.
1.2 Construction and Functional Description
•The diesel pumps are pumps that can be used as portable or fixed units.
•The diesel pumps can be fitted with a variety of FMT accessories.
•The diesel pumps are available in the following specifications:
•MOBIFIxx, 12 V DC and 24 V DC, 35 l/min
•MOBIMAxx, 12 V DC and 24 V DC, 60 l/min
•To prevent environmental damage the diesel pump is fitted with a siphon
protection system. This means that if the discharge hose is damaged while the
pump is stopped, siphon action will not empty the tank.
1.3 Application Range
The diesel pump is suitable for the delivery of diesel and heating oil only when they
are not heated above their flash points.
The temperature of the delivery fluids must be between –10 °C and +40 °C. The
temperature limits must not be exceeded.
Because the motor and switch are not explosion-protected, the pump must not
•be operated in an explosion risk area.
•be used to deliver fuels of danger classification A I, A II and B
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Operating Instructions MOBIFIxx · MOBIMAxx
1.4 Technical Data
MOBIFIxx MOBIFIxx MOBIMAxx MOBIMAxx
Pump type 12 V 24 V 12 V 24 V
Year of Manufacture See Nameplate See Nameplate
Fluid temperature ° C -10 to+40 -10 to+40 -10 to+40 -10 to+40
Connection thread G 1“ i 1“ i 1“ i 1“ i
Current A 18 A 13 A 32 A 28 A
Power W 220 320 380 670
Fuse A 25 25 40 40
Pressure relief setting bar 1,6 1,6 1,8 1,8
Max. suction height m 3 3 3 3
Nominal delivery rate * L / min 35 35 60 60
Voltage V / DC 12 24 12 24
Revolution count min-1 3300 3500 3300 3500
Safety type IP 54 54 54 54
Power cable length m 4 4 4 4
Weight kg 3,6 3,6 7 7
Hose length m 4 4 4 4
Nominal hose width mm 19 19 19 19
* under free discharge
Table 1-3: Technical Data
1.5 Operational Area Requirements
Heating oil and diesel are water polluting substances. Therefore the country specific
rules and regulations regarding the delivery and storage of such fluids must be
obeyed.
According to § 19g WHG (Germany) the filling installation must be so constructed and
built, maintained and operated, such that water pollution and/or any other
environmental damage is prevented.
The operator of such an installation is, according to § 19i WHG (Germany) responsible
for continuous monitoring to ensure compliance with the above stated requirements
at the installation.
2. General Safety Advice
2.1 Safe Working Advice
•The diesel pump has been designed and manufactured according to the health and
safety requirements of the relevant EC guidelines.
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MOBIFIxx · MOBIMAxx Operating Instructions
• Nevertheless, there can still be risks if the product is not set up or operated as
stipulated.
• Therefore, before using the diesel pump, read these operation instructions and
pass them on to other users.
• When operating the diesel pump, the local safety and accident prevention rules
and regulations always apply, as well as the safety advice in the Operating
Instructions.
2.2 Risks when Working with the Diesel Pump
Danger!
Never work on a pump that is running!
 Mount or remove attachments and accessories only when the pump is switched
off.
 For your own safety, disconnect the pump from the power supply.
Danger!
Do not pump contaminated fluids!
 Take special care to ensure that there is no contaminant in the fluid to be
pumped.
 Install a strainer on the suction pipe.
Danger!
Damaged attachments and accessories can lead to personal injury and material
damage!
 Suction and pressure pipes must not be kinked, twisted or stretched.
 Attachments and accessories must be checked for wear, splits or other damage at
all times.
 Damaged attachments and accessories must be replaced immediately.
 With reference to the period of use, please note the details in ZH 1/A45.4.2 or DIN
20066 Part 5.3.2.
Caution!
Spilled fuel can result in environmental damage!
 Local and country rules and regulations relating to domestic water supplies and
fuel storage must be obeyed.
3. Installation
• If the diesel pump is to be locally mounted 4 bolts, diameter less than 6 mm (not
included) are required.
• When installing the pump, ensure that it is mounted on a stable surface. Select a
secure location (protected from water spray, damage and theft).
• If the pump is not secured with bolts, it must be operated on a firm, level and dry
base.
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Operating Instructions MOBIFIxx · MOBIMAxx
• First, remove the plastic plugs from the suction and discharge junctions.
• Connect hoses to the suction and delivery connectors. Attach a strainer to the end
of the suction hose.
• Attach the nozzle valve to the delivery hose.
• Connect the red connecting clamp to the positive-, and the black connecting
clamp to the negative-pole of the power supply. Ensure that the connecting
clamps are securely fixed.
• The pump is now ready for operation.
Note
Ensure cleanliness during installation, and that all accessories/attachments are
correctly connected to the pump housing.
Use suitable sealing and jointing material (e.g., Teflon tape).
3.1 Installing the Siphon Protection
• Remove the bolt screwed into the side of the pump housing, together with the seal
(see Fig. 3-1).
• Screw into the same thread the supplied threaded nozzle with the new seal (see
Fig. 3-2).
• Connect the hose to the threaded nozzle and feed it into the tank.
Note
Ensure when installing the siphon protection system that the end of the hose is not
immersed in the fluid. If it is, the siphon protection system will not work!
Figure 3-1: Siphon Protection boring with blanking screw (as delivered)
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MOBIFIxx · MOBIMAxx Operating Instructions
Figure 3-2: Threaded nozzle for Siphon Protection screwed in place
4. Operation
Check the diesel pump and installed accessories for completeness and damage.
Replace any damaged components immediately. Never use a pump if damaged.
Check the suction filter for damage each time the tank is filled/emptied and replace it
if damaged. Never operate the pump without the suction filter, because the pump will
not be protected against contamination by foreign bodies.
• Suspend the suction hose in the tank to be emptied.
Note
To ensure that the tank can be completely emptied, the suction hose must reach to
the bottom of the tank.
• Position the nozzle valve in the container to be filled.
• Operate the rocker switch to switch on the pump.
Caution!
Never operate the pump without delivery fluid. There is a danger of your diesel pump
being damaged if operated dry.
• Adjust the nozzle valve lever pressure according to the delivery rate required, or
lock it in position for constant flow (only applicable to automatic control valve, not
included in standard delivery).
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Operating Instructions MOBIFIxx · MOBIMAxx
Caution!
Tank pump does not switch off automatically, therefore when filling, never leave the
pump running without supervision.
• To finish a pumping session, release the nozzle valve control lever.
• Operate the rocker switch to switch off the pump.
• Position the nozzle valve so that no diesel fuel can pollute the environment.
Caution!
Danger of product damage
The power source must be the correct voltage for the pump type.
5. Maintenance
The diesel pump is very easy to maintain and service.
Due to the operator responsibilities according to § 19i WHG (German rules), the
following components must be regularly checked and replaced as necessary, to
minimise the possibility of environmental or equipment damage, or personal injury:
• Pump housing (7)
• Delivery hose
• Nozzle valve
6. Servicing
6.1 Replacing Worn Blades
Blade replacement will be necessary only in exceptional circumstances.
• Undo the screws (17).
• Remove the pump housing (7) from the motor (12).
• Replace the worn blades (10) with new Original FMT spare parts, ensure that
they are correctly located.
• Refit the pump housing (7) and secure it with the screws (17).
6.2 Changing the Fuse
• Undo the screws (16).
• Remove the motor cover (23).
• Pull the defective fuse (14) out of the fuse holder (22) and replace it with a new
one with the same current rating.
• Refit the motor cover (23) and secure it with the screws (16).
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MOBIFIxx · MOBIMAxx Operating Instructions
7. Fault Finding
Fault Cause Solution
Discharge rate too low Supply rate too low; motor
speed too low; excessive
suction line resistance;
suction line too long; too
many bends or fittings; filter
resistance too high
Check the suction line and
filter; check the motor speed
Discharge pressure too
low
Wrong rotational direction;
contamination
Check the rotational
direction (connections to the
power supply); clean the inlet
port
Pump runs too loudly Low pressure in the suction
line; air in the suction line;
defective alignment between
pump and motor; supply rate
too low
Check the suction line; check
pump to motor assembly;
confirm that sufficient supply
rate
Leaking Defective shaft seal; defective
O-ring
Change seals
Pump rotates with
difficulty
Debris or foreign body in the
pump; pump out of use for a
long time
Clean the pump
Table 7-1: Fault Finding
If the solutions given in Table 7-1 for solving faults do not solve the problem, please
contact our customer service (Address, See Chap. 8).
8. Repairs/Service
The diesel pump was developed and produced according to the highest quality
standards.
Should a problem develop, despite all quality controls, please contact our customer
service:
FMT Swiss AG
Tel [phone]
Fax [phone]
[email protected]
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Operating Instructions MOBIFIxx · MOBIMAxx
9. EC Declaration of Conformity
We hereby declare that the product described here, its concept and construction,
including this particular model, complies with the EC requirements. Any change to
the product, not approved by us, will invalidate the declaration.
Product Description: MOBIFIxx 12 V DC / 24 V DC
MOBIMAxx 12 V DC / 24 V DC
Product Type: Diesel Pump
Year of Manufacture: See Nameplate
Applicable EC-Directives: 89/392/EWG Anhang IIA
02.08.2007 FMT Swiss AG
___________________________
Dipl.-Ing. Rudolf Schlenker
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MOBIFIxx · MOBIMAxx Operating Instructions
10. Exploded View
Nr. Description Article number
MOBIFIxx MOBIMAxx
1 Sealing ring 89 279 89 279
2 Thread nozzle 89 278 89 278
3 Hose 80 327 80 327
4 Thread nipple 85 369 85 358
5 O-ring 00 914 89 111
6 Pressure spring 89 384 89 384
7 Pump housing 89 430 88 977
8 Screw 89 443 89 443
9 Carrying handle 89 424 89 424
10 Pump blades 89 429 89 429
11 Rotor securing key 00 602 00 602
12 Electro motor 12 V 89 432 88 979
Electro motor 24 V 89 224 88 992
13 O-ring 74x1,8 89 437 89 701
14 Flat safety clip 89 434 88 987
15 Switch 87 914 88 988
16 Screws 89 446 89 446
17 Screws 00 240 00 240
18 Base plate 89 418 89 418
19 O-ring 89 438 89 702
20 Valve cone 89 385 89 385
21 Rotor 89 417 89 417
22 Fuse holder 89 433 89 433
23 Motor cover 89 419 88 975
24 O-ring 89 268 89 703
25 Cap nut 00 205 88 984
26 Carbon brush -- 88 989
27 Cover -- 89 704
Table 10-1: Captions for Fig. 10-1 and 10-2
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Operating Instructions MOBIFIxx · MOBIMAxx
6 7 8 9 10 11 12 15 16
17 18 19 21 20 22 23 258
1
2
3
4 5 14
24
13
Figure 10-1: Exploded View of the MOBIFIxx
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MOBIFIxx · MOBIMAxx Operating Instructions
13
1
2
3
4 5 6 87 9 10 11 12 14 15 16
17 18 8 19 20 21 26 27 22 23 24 25
13
Figure 10-2: Exploded View of the MOBIMAxx
FMT Swiss AG
Fluid Management Technologies Swiss AG • Eschfeldstr. 2 • CH-6312 Steinhausen
Tel [phone] • Fax [phone] • [email protected] • www.fmtag.ch