foc.us HDS-Plus User manual

FOODSER VICE, LLC
ASSEMBLY
INSTRUCTIONS
1. FTSGB (Guide Blocks) Used at
tops of posts to guide mobile units
on track.
2. FTSLC
(Locking Collars)
Used on stationary units to lock in
track position. Each set of collars
includes (1) allen wrench
3. FTSFZ(Triangular Security Feet)
Used to anchor stationary units to
the floor.
4.
FTSU18, FTSU21,
FTSU42 (Caster Channels)
Aligns casters on mobile units.
5.
FTSC6 (6” Casters w/ Bumpers)-
Smooth rolling casters for
mobile units. Bumpers prevent
collision of units.
6. FTST2, FTST3, FTST5
(Stainless Steel Track Tubing)
Used at tops of units to allow
movement of mobile units on track.
7.
FTSJ2 (Track Joiner Connectors)
Each set includes (2) Track Joiner
Connectors, (1) allen wrench and
(2) sets of (4) stainless steel hexhead
set screws to be used to connect
each track tube. {FTST2, FTST3, FTST5}.
1
3
4
5
2
76
HDS-Plus™ High Density Storage System
Two people required for assembly. Read All Instructions & Tips before assembly.
Core HDS-Plus™ System Components (Full Component Checklist located at end of document)

1Two or more people are required for installation.
2Stationary end unit should be used for heavier item storage.
3If all shelving units are not the same width, the wider units
should always be used as the stationary units.
4Guide blocks, when inserted into the tops of posts, must be
free to move up or down to adjust to uneven floors
(see illustration)- on page 3.
5Locking collars must be used for each stationary unit.
6HDS-Plus system should only be used on hard surface.
7For added stability, it is recommended that the bottom shelf is
installed no more than 6"from the floor and the top shelf no
more than 6"(2 – 3 lines) from the top – for all shelving units in
the system.
INSTALLATION TIPS
Step 1 Remove black plastic post caps from top of all posts
(See illustration).
Step 2 First unscrew the leveling bolt and then screw in
aTriangular Security Foot (FTSFZ) into a 80” post
(FG080CH or FG080GN).Turn clockwise until foot is
secure in post.
PART 1: TRIANGLE SECURITY FOOT ASSEMBLY Use 80” posts for stationary units.
Note:Please dispose of loose, round white plastic pieces in shelving boxes.These are used to separate
the shelves for shipping purposes only.
Helpful Hint: When placing the plastic tapered sleeves onto the posts (Step 1), slide the plastic
tapered sleeves up or down on the post until you feel it “snap” into the lines or grooves of the post. It is
normal to have a slight gap in-between the two pieces of the plastic tapered sleeves when it is placed
on the post.
Step 1 Choose the desired height of the bottom shelf for added stability, it is recommended
that the bottom shelf is installed no more than 6” from the floor and the top shelf no
more than 6"from the top.
Snap two (2) plastic tapered sleeves, with the arrows facing up, at the desired height on
each post.(See Diagram #1) Shelves can be adjusted every 1". (Note:double grooves in
the posts are placed every 8th groove for simple shelf height reference. Posts are num-
bered in even number increments).
PART 2: ASSEMBLE SHELVING UNITS
Step 2 Place shelf on its side,making sure the wider
portion of the four (4) round shelf collars are
facing the bottom of the unit. Slide the top of the
posts through the round shelf collars on each
corner of the shelves. Push the shelves firmly onto
the plastic tapered sleeves.(See Diagram #2) After
installing the bottom shelf, set the unit upright.
Step 3 For remaining shelves, snap the plastic tapered sleeves into place on posts at the next desired shelf height.Slide the shelf down
from the top of the posts onto the plastic tapered sleeves and repeat this step for the remaining shelves.
NOTE: HEAVY OBJECTS MUST BE PLACED--NOT DROPPED--ONTOTHE SHELVES!!
Note: When all shelf heights are established, a rubber mallet may be used to tap each corner of the shelves so they firmly install onto the
plastic tapered sleeves.
Note: The triangle leveling feet may need to be adjusted in order to make the unit level.
DIAGRAM 1 DIAGRAM 2
To p To p
ASSEMBLY INSTRUCTIONS

Step 1 Connect track tube lengths using track joiners. To connect tubes with
track joiners insert track joiner into tube section until it stops. Insert
other end of track joiner into second tube until it stops. Using an ALLEN
WRENCH, tighten hexhead set screws on top & bottom of each tube until
ush with tube. Repeat process until both sections of track are assembled.
Step 2 Place locking collar on one end of fully assembled track length and tighten with
ALLEN WRENCH wrench. Slide on guide blocks for each shelving post. (If your system
requires a stationary middle unit, slide on locking collar then 2 guide blocks, then
second locking collar. Do not tighten inner locking collars at this point.) Lastly, place
locking collar on open end of tube and tighten with ALLEN WRENCH.
Repeat with second section of track.
PART 4: OVERHEAD TRACK ASSEMBLY
Step 1 Line up Shelving Units in a straight line in the area where the unit will be installed. Allow a minimum of 30” of open
aisle space for each system. Bumpers add a minimum of 3” to the width of the mobile units.Place stationary units on
the outside and middle (as needed**) and mobile units on the inside. To ensure smooth movement of mobile sections
take great care that all shelving units are aligned in a straight line.
Note:Track lengths over 20 ft in length require a stationary unit in the middle of the system.
PART 5: INSTALL TRACK ASSEMBLY ONTO SHELVING UNITS
Step 2 Using two or more people, raise one section of track assembly over tops of posts and starting on one end of shelving
run. Insert guide blocks into tops of posts. Continue to opposite end. Repeat process with second section of track.
Recheck shelving sections to ensure they are in straight alignment. To adjust for uneven floor surfaces, turn triangle
security feet on stationary posts (clockwise or counter-clockwise). For systems with stationary units in the middle
of the track, tighten down the locking collars surrounding these units.
Step 1 Lay completed shelving unit(s) with 74” posts on their side.
Step 2 With the opening of the bumper facing towards the bottom,slide bumper
over bottom of posts.
Step 3 Install 6" Casters (FTSC6 - CASTER MUST POINT INWARD AS SHOWN) through
openings in caster channels (FTSU18, FTSU21 or FTSU24).
Step 4 Install caster/caster channel assembly into 74” posts (FGN074C or FGN074G) until
caster fit is tight. If needed, use a rubber mallet and tap bottom of caster to drive
casters into posts. Repeat process for all mobile shelving units.
PART 3: CASTER ASSEBLY OR MOBILE POST ASSEMBLY. Use 74" mobile posts.

FF1824VNGN
FF1830VNGN
FF1836VNGN
FF1842VNGN
FF1848VNGN
FF1854VNGN
FF1860VNGN
FF1872VNGN
FF2124VNGN
FF2130VNGN
FF2136VNGN
FF2142VNGN
FF2148VNGN
FF2154VNGN
FF2160VNGN
FF2172VNGN
FF2424VNGN
FF2430VNGN
FF2436VNGN
FF2442VNGN
FF2448VNGN
FF2454VNGN
FF2460VNGN
FF2472VNGN
FF1824SOGN
FF1830SOGN
FF1836SOGN
FF1842SOGN
FF1848SOGN
FF1854SOGN
FF1860SOGN
FF1872SOGN
FF2124SOGN
FF2130SOGN
FF2136SOGN
FF2142SOGN
FF2148SOGN
FF2154SOGN
FF2160SOGN
FF2172SOGN
FF2424SOGN
FF2430SOGN
FF2436SOGN
FF2442SOGN
FF2448SOGN
FF2454SOGN
FF2460SOGN
FF2472SOGN
FULL HDS-PLUS SYSTEM COMPONENT CHECKLIST
Please use this reference checklist to ensure that have all the components necessary to assemble your HDS-Plus shelving system.
Kit Item # Desc Qty.
Kit Component #
FTSSU Stationary Unit Kit
FTSFZ Triangular Security Feet, Zinc 4/Pkg 1
FTSGB Guide Blocks, Set of 4 1
FTSLC
Locking Collars,Set of 4 w/ allen wrench & set of screws 1
FTSMU18 Mobile Unit Kit 18 In.
FTSC6 6 In. CastersW/ Bumpers, Set of 4 1
FTSGB Guide Blocks, Set of 4 1
FTSU18 18 In. Caster Channels, Set of 2 1
FTSMU21 Mobile Unit Kit 21 In.
FTSC6 6 In. CastersW/ Bumpers, Set of 4 1
FTSGB Guide Blocks, Set of 4 1
FTSU21 21 In. Caster Channels, Set of 2 1
FTSMU24 Mobile Unit Kit 24 In.
FTSC6 6 In. CastersW/ Bumpers, Set of 4 1
FTSGB Guide Blocks, Set of 4 1
FTSU24 24 In. Caster Channels, Set of 2 1
FTSTK6 Track Set 6 Ft.
FTST3 3 Ft.TrackTube, Set of 2 2
FTSJ2 Track Joiner, Set of 2
w/ allen wrench & set of screws 1
FTSTK7 Track Set 7 Ft.
FTST5 5 Ft.TrackTube, Set of 2 1
FTST2 2 Ft.TrackTube, Set of 2 1
FTSJ2 Track Joiner, Set of 2
w/ allen wrench & set of screws 1
FTSTK8 Track Set 8 Ft.
FTST5 5 Ft.TrackTube, Set of 2 1
FTST3 3 Ft.TrackTube, Set of 2 1
FTSJ2 Track Joiner, Set of 2
w/ allen wrench & set of screws 1
FTSTK9 Track Set 9 Ft.
FTST5 5 Ft.TrackTube, Set of 2 1
FTST2 2 Ft.TrackTube, Set of 2 2
FTSJ2 Track Joiner, Set of 2
w/ allen wrench & set of screws 2
FTSTK10 Track Set 10 Ft.
FTST5 5 Ft.TrackTube, Set of 2 2
FTSJ2 Track Joiner, Set of 2
w/ allen wrench & set of screws 1
FTSTK11 Track Set 11 Ft.
FTST5 5 Ft.TrackTube, Set of 2 1
FTST3 3 Ft.TrackTube, Set of 2 2
FTSJ2 Track Joiner, Set of 2
w/ allen wrench & set of screws 2
Kit Item # Desc Qty.
Kit Component #
FTSTK12 Track Set 12 Ft.
FTST5 5 Ft.TrackTube, Set of 2 2
FTST2 2 Ft.TrackTube, Set of 2 1
FTSJ2 Track Joiner, Set of 2
w/ allen wrench & set of screws 2
FTSTK13 Track Set 13 Ft.
FTST5 5 Ft.TrackTube, Set of 2 2
FTST3 3 Ft.TrackTube, Set of 2 1
FTSJ2 Track Joiner, Set of 2
w/ allen wrench & set of screws 2
FTSTK14 Track Set 14 Ft.
FTST5 5 Ft.TrackTube, Set of 2 2
FTST2 2 Ft.TrackTube, Set of 2 2
FTSJ2 Track Joiner, Set of 2
w/ allen wrench & set of screws 3
FTSTK15 Track Set 15 Ft.
FTST5 5 Ft.TrackTube, Set of 2 3
FTSJ2 Track Joiner, Set of 2 w/ allen wrench & set of screws 2
FTSTK16 Track Set 16 Ft.
FTST5 5 Ft.TrackTube, Set of 2 2
FTST3 3 Ft.TrackTube, Set of 2 2
FTSJ2 Track Joiner, Set of 2
w/ allen wrench & set of screws 3
FTSTK17 Track Set 17 Ft.
FTST5 5 Ft.TrackTube, Set of 2 3
FTST2 2 Ft.TrackTube, Set of 2 1
FTSJ2 Track Joiner, Set of 2
w/ allen wrench & set of screws 3
FTSTK18 Track Set 18 Ft.
FTST5 5 Ft.TrackTube, Set of 2 3
FTST3 3 Ft.TrackTube, Set of 2 1
FTSJ2 Track Joiner, Set of 2
w/ allen wrench & set of screws 3
FTSTK19 Track Set 19 Ft.
FTST5 5 Ft.TrackTube, Set of 2 3
FTST2 2 Ft.TrackTube, Set of 2 2
FTSJ2 Track Joiner, Set of 2
w/ allen wrench & set of screws 4
FTSTK20 Track Set 20 Ft.
FTST5 5 Ft.TrackTube, Set of 2 4
FTSJ2 Track Joiner, Set of 2 w/ allen wrench & set of screws 3
FTSTK21 Track Set 21 Ft.
FTST5 5 Ft.TrackTube, Set of 2 3
FTST3 3 Ft.TrackTube, Set of 2 2
FTSJ2 Track Joiner, Set of 2
w/ allen wrench & set of screws 4
SHELVING Chromate Shelving for dry storage applications only. Green Epoxy and FPS-PLUS acceptable for wet / cold storage.
Item No. Qty.
Chromate
Width Length
(in) (mm) (in) (mm)
FF1824C 18 455 24 610
FF1830C 18 455 30 760
FF1836C 18 455 36 910
FF1842C 18 455 42 1060
FF1848C 18 455 48 1220
FF1854C 18 455 54 1370
FF1860C 18 455 60 1525
FF1872C 18 455 72 1825
FF2124C 21 530 24 610
FF2130C 21 530 30 760
FF2136C 21 530 36 910
FF2142C 21 530 42 1060
FF2148C 21 530 48 1220
FF2154C 21 530 54 1370
FF2160C 21 530 60 1525
FF2172C 21 530 72 1825
FF2424C 24 610 24 610
FF2430C 24 610 30 760
FF2436C 24 610 36 910
FF2442C 24 610 42 1060
FF2448C 24 610 48 1220
FF2454C 24 610 54 1370
FF2460C 24 610 60 1525
FF2472C 24 610 72 1825
BASE HDS-PLUS COMPONENTS
POSTS (Requires 4 posts per shelving unit.
Item No. Qty. Length
Chromate (in) (mm)
FG080CH
Stationary 80 2032
FGN074C
Mobile 74 1880
ASSEMBLY INSTRUCTIONS
LTS0510 rev. 0913
FF1824G
FF1830G
FF1836G
FF1842G
FF1848G
FF1854G
FF1860G
FF1872G
FF2124G
FF2130G
FF2136G
FF2142G
FF2148G
FF2154G
FF2160G
FF2172G
FF2424G
FF2430G
FF2436G
FF2442G
FF2448G
FF2454G
FF2460G
FF2472G
Item No. Qty.
GreenEpoxy
Item No. Qty.
FPS-PLUS (vented)
Item No. Qty.
FPS-PLUS (solid)
Post Type
Item No. Qty. Length
Green Epoxy (in) (mm)
FG080GN
Stationary 80 2032
FGN074G Mobile 74 1880
Post Type
Call Customer Service at 800.968.3918 I Fax [phone]
E-mail [email protected] I Online www.focusfoodservice.com
*Select from stationary or mobile depending on
loction within the HDS-PLUS Storage unit.)