Format kappa 30 User manual

User Manual
Panel Saws
kappa 30 / kappa 40
Keep this manual handy and in good condition for continual reference!

Translation

Sliding Table Panel Saw
Kappa 30 / kappa 40
Note: The machine must be inspected immediately upon arrival. If the machine has been damaged during
transport, or if any parts are missing, a written record of the problems must be submitted to the forward-
ing agent and a damage report compiled. Also be sure to notify your supplier immediately.
For the safety of all personnel, it is necessary to conscientiously study this manual before assembly and
operation. This manual must be kept in good condition, and should be considered as part of the machine.
Furthermore, the manual must be kept to hand and within the vicinity of the machine so that it is
accessible to operators when using, maintaining or repairing the machine.
FORMAT-4 A product of the FELDER GROUP
Note: Year of construction
The machine number of this machine will be printed on this operating manual.
The final two digits of the machine number show the year of construction of this machine.
e.g. XXX.XX.XXX.09 -> Year of construction 2009
Important Notices!
Please note, that depending on the model of the machine, not all described functions are present, or addi-
tional functions and buttons are available (e.g. machines with special functions).
© FORMAT-4 machine construction


 
 
 
 
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Sliding Table Panel Saw
Kappa 30 / kappa 40
Table of contents
1 General ...........................................................................................................................7
  
  
  
  
  
  
  
2 Safety .........................................................................................................................10
  
  
  
  
  
  
  
  
  
  
3 Declaration of Conformity ..................................................................................................14
4 Technical specifications .......................................................................................................15
 
  
  
  
  
  
  
  
  
  
5 Assembly ..........................................................................................................................19
  
  
  
  
  
  
  
  
  
  
  
  
  
Table of contents
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Sliding Table Panel Saw
Kappa 30 / kappa 40
  
  
  
  
6 Transport, packaging and storage ......................................................................................29
  
  
  
  
  
  
  
  
  
  
  
7 Setup and installation ........................................................................................................34
  
  
  
  
  
  
  
  
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  
8 Making adjustments and preparations ................................................................................41
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  
  
  
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  
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  
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  
  
  
  
  
  
Table of contents
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Sliding Table Panel Saw
Kappa 30 / kappa 40
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
9 Operation .........................................................................................................................65
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
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  
  
  
10 Service .........................................................................................................................76
  
  
  
  
  
  
  
  
  
  
  
  
Table of contents
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Sliding Table Panel Saw
Kappa 30 / kappa 40
11 Faults .........................................................................................................................84
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
12 Index ................................................................................................................................91
Table of contents


Sliding Table Panel Saw
Kappa 30 / kappa 40
Note:


Attention! Risk of material damage!


Warning! Risk of injury or death!


1 General
1.1 Symbol legend






Warning! Danger! Electric current!



1.2 Information about the manual













General



Sliding Table Panel Saw
Kappa 30 / kappa 40
General
1.3 Liability and warranty


















1.4 Copyright














1.5 Warranty notice



1.6 Spare parts


Attention! Non genuine, counterfeit or faulty spare parts may result in damage, cause malfunction or com-
plete breakdown of the machine.




Note: The original spare parts that have been authorised for use are listed in a separate spare parts cata-
logue, enclosed in the documentation package supplied with the machine.



Sliding Table Panel Saw
Kappa 30 / kappa 40
1.7 Disposal






Attention! Used electrical materials, electronic components, lubricants and other auxiliary substances must
be treated as hazardous waste and may only be disposed of by specialised, licensed firms.




General


Sliding Table Panel Saw
Kappa 30 / kappa 40
Safety
2 Safety

















2.1 Intended use







Attention! Any use outside of the machine‘s intended purpose shall be considered improper and is there-
fore not permitted. All claims regarding damage resulting from improper use that are made against the
manufacturer and its authorised representatives shall be rejected. The operator alone is responsible for all
damages incurred as a result of unconventional machine usage.





2.2 Manual contents












2.3 Making changes and modifications to the machine











Sliding Table Panel Saw
Kappa 30 / kappa 40
2.4 Responsibilities of the operator




















2.5 Personnel requirements


























2.6 Work safety











Safety


Sliding Table Panel Saw
Kappa 30 / kappa 40
Safety
2.7 Personal protective equipment


Protective clothes

Persons with long hair who are not wearing a hairnet are not permitted to work on or with the machine!
It is prohibited to wear gloves while working on or with the machine. All jewellery (rings, bracelets, neck-
laces, etc.) must be removed before starting work on or with the machine.

Protective footwear

Hearing protection

2.8 Machine hazards









Warning! Danger! Electric current: Electrical energy can cause serious bodily injury. Damaged insulation
materials or defective individual components can cause a life-threatening electrical shock.
•


•



•



Sliding Table Panel Saw
Kappa 30 / kappa 40
2.9 Other risks
Warning! Even if the safety measures are complied with, there are still certain associated risks that must
be considered when working on the machine:
•

• 

•
• 
•
• 

 

2.10 Battery safety instructions

Warning! Risk of injury!
 


 


Attention! Risk of material damage!
 

 


 






Safety


Sliding Table Panel Saw
Kappa 30 / kappa 40
3 Declaration of Conformity
Declaration of Conformity
 Felder KG
KR-FELDER-STR.1
A-6060 Hall in Tirol
 Sliding Table Panel Saw
 FORMAT-4
 kappa 30 / kappa 40
 2006/42/EG
2006/95/EG
2004/108/EG
 EN 1870-1
 Fachausschuss Holz
Prüf- und Zertifizierungsstelle im BG-Prüfzert
Vollmoellerstraße 11
D-70563 Stuttgart
NB 0392
 EG-Design Test Certificate No. HO 101026















Sliding Table Panel Saw
Kappa 30 / kappa 40
4 Technical specifications
Fig. 1: Dimensions
4.1 Dimensions and weight
Technical specifications
Sliding table unit 2050 mm 2500 mm 2800 mm 3200 mm
    
    
    
    
Machine Standard Option
   
kappa 30 kappa 30
 
Packaging
 
 
 

A
A
B
B
C
C

Sliding Table Panel Saw
Kappa 30 / kappa 40
Technical specifications
4.4 Operation and storage conditions
 
 
4.5 Drive motor

Three-phase current motor (Drive Circular saw)
  
  
  
  
Three-phase current motor (Drive Scoring unit)
  
4.2 Saw unit
kappa 30 kappa 40
  
  
  
  
  
  
4.6 Particle emission








4.3 Scoring unit
Standard Quick
  
  
  
  


Panel Saw
Kappa 30 / kappa 40
4.7 Noise emission















Attention: To keep the noise emission as low as possible, always used sharpened tools and use the correct
speed.



4.7.1 Panel Saw kappa 30
4.7.2 Panel Saw kappa 40
Acoustic power level according to EN ISO 3746 (Constants 4 dB(A))
 
 
Emission values at the workplace according to EN ISO 11202
 
 


Acoustic power level according to EN ISO 3746 (Constants 4 dB(A))
 
 
Emission values at the workplace according to EN ISO 11202
 
 


Specifications



Panel Saw
Kappa 30 / kappa 40
4.8 Chip extraction
Overhead saw guard Saw guard
  
  
  
  
  
Specifications


Panel Saw
Kappa 30 / kappa 40
Setting up the machine
5 Setting up the machine
5.1 Overview
Fig. 2: Overview
!
"
#
$
%
&
/
(
)
BL
BM
BN

! " # $ % & /
()BN BM BL

Panel Saw
Kappa 30 / kappa 40
Setting up the machine


!


!
5.2 Accessories
Fig. 4: Sliding table extension
Fig. 3: Equipment for parallel cuts
Equipment for parallel cuts

Sliding table extension


!
!