1 INTRODUCTION
1.1 SCOPE
The scope of this manual is to provide information regarding assembly and set
up/operating instructions for the BOP Actuation Tool 300 MkII (BOPAT-300 MkII).
2 SAFETY RECOMMENDATIONS
2.1 GENERAL –OPERATIONS
Only authorised people and qualified personnel should work on the system and take
suitable precautions to prevent injury.
Always adhere to authorised working practices and use the correct tools for the job.
To facilitate this, make sure that these are available before commencing.
Ensure that overalls and other garments are kept clean and free of oil or chemicals.
Ensure that any cuts or skin abrasions are protected before handling oil or chemicals
to prevent ingress into the body. Protect the hands and arms with a suitable barrier
cream and gloves and ensure that all system fluids or chemicals are removed from the
skin as soon as possible.
Ensure that the working area is kept clear and uncluttered.
2.2 GENERAL –HYDRAULICS
Do not work on pressurised systems. Hydraulic systems contain a large amount of
stored energy when pressurised, therefore the system (including any accumulators)
should be de-pressurised, and the power pack switched off, prior to working on the
system. Exceptions to this would be system adjustments to components requiring the
presence of pressure and/or flow.
Any personnel authorised to work on the system must have a complete understanding
of the operation of the hydraulic system, so that they will be aware of any system liable
to remain pressurised or hazardous in any other way.
Ensure that all personnel are clear of any mechanical/hydraulic system likely to move
if pressure to system actuators is released or applied.
Do not attempt to tighten any leaking fittings whilst under pressure. A rupture could
result, leading to injury from flying components and/or oil jets.
Regularly inspect fittings and pipe-work for mechanical damage. If any such damage
is found, the item must berepaired or replaced asnecessary before pressure is applied
to the system. Do not allow damaged fittings to remain in service.
Take care when inspecting, commissioning, repairing or maintaining the system to
avoid jets of oil issuing from open orifices; pipe ends etc. if pressure is applied. Care
should be taken to protect the eyes.
Hydraulic components may be heavy and slippery when covered in oil. Ensure that
adequate protective clothing and footwear is used.
