FOS Technologies TOWER 700 User manual

FOS TECHNOLOGIES V07.19
MATERIAL ALUMINIUM LIFTER
User Manual
270 kg (595.3lb)
6.65 m (21.81’)

2
FOS 700
C
D
F1349K
F1350K
F1351K
F1352K
F1353K
Section 2
Section 3
Section 4
Section 5
Section 1
Base
F2159K
Forks
F2195K
Forks support
F1223K
FOS 700 Long leg F1222K
FOS 700 Short leg
B
A
A - Pulleys sets
B - Winch set
C - Base set
D - Stabilizer set
F1354K
Section 6

3
FOS 700
F2185K
FOS Lock
F1029K
Screw
F8001K
Washer F2138K
Lock rest
Prisionero nal de cable / Cable grip
F1038K
F2154K
F1038K
F1038K
F2156K
F2157K
LIFT
BLOCK
F1038K
F1038K
F1038K

4
FOS 700
A.1
A.1
A.1
A.1
A.1
A
A.2
F1026KF3008K
F2007K
F1027KF8001K
F1027KF8001K
F1027K
F1027K
F1005K
F2162K
F1033K
F2141K
F1031K
F1030K F1030K
F1113K
F1032K
F2006K
F8004K
Top view
A.4
F2132K
A.1

5
FOS 700
A.5
A.6
A.7
F2146K
F2144K
F1026K
F1004K
F2145K
F2143K F2142K
F1030K
F1030K
A.3
F1040NK
F8009K
F8009K
F7007K
F1033K
F2141K
F8003K
F7002K
A.4
F1030K F1030K
F1113K
F1026K
F2155K
F1026K

6
FOS 700
B
F1028K
Screw
F8003K
Washer
F7002K
Nut
F2161NK
Winch support plate
F1036K
Screw
F8006K
Washer
F7001K
Nut
F2192K
Strut support plate F4004K
Winch
F1036K Screw
F8001K Washer
F7001K Nut
F9040K
Steel cable

7
FOS 700
C
F2119K
Tornillo / Screw
Spirit level
F5004K Rueda /Wheel K-40
Arandela / Washer
F1022K
F8004K
F2187K
Base FOS 700
F2190K
Transport security knob
Security leg lock
F2189K
F1028K Screw
F8003K Washer
F7002K Nut
F1020K Screw
F8001K Washer
F7001K Nut
F2137K
Long right strut
F2136K
Long left strut
F2136K
Long left strut
(front position)
Tuerca / Nut
F7006K

8
FOS 700
D
F2115K
F7003K
F2116K
F1006K F8004K
F2117K
F8005K
F1012K
F2134K
F1011K
F7004K F2133K
Complete stabilizer kit

9
FOS 700
Code/Código Description/Descripción
F1004K Conic screw M5 x 12
F1005K Conic allen screw M6 x 16
F1006K Allen screw M10 x 25
F1011K Allen screw M5 x 25
F1012K Allen screw M6 x 10
F1020K Allen screw M8 x 25
F1022K Allen screw M12 x 40
F1026K Conic screw M8 x 20
F1027K Special screw M8 x 16
F1028K Allen screw M10 x 30
F1029K Allen screw M8 x 35
F1030K Conic screw M8 x 25
F1031K Allen screw M5x20
F1032K  SpecialatM12screw
F1033K Nylon runner screw
F1036K Allen screw M8 x 30
F1038K Headless allen screw M8 x 10
F1040NK Allen screw M14 x 180
F1113K  Alluminiumstoppiece
F1222K  ShortlegFOS700
F1223K  LonglegFOS700
F1349K  FOS700Section1(Base)
F1351K  FOS700Section2
F1352K  FOS700Section3
F1353K  FOS700Section4
F1354K  FOS700Liftingcarriagesection5
F2006K Pulley Ø80
F2007K Pulley Ø55
F2115K  StabilizerballM10
F2116K  Stabilizerhandle
F2117K  Stabilizerplateº80
F2119K  Spiritlevelindicator
F2132K  Axelrest
F2133K  Completestabilizer
F2134K  ThreadedBoltM18
F2136K  Longleftstrut
F2137K  Longrightstrut
LISTA DE REPUESTOS / SPARE PARTS LIST

10
FOS 700
LISTA DE REPUESTOS / SPARE PARTS LIST
F2138K  Lockrest
F2140K  Smalllowerpulleyrestº55
F2141K Nylon runner
F2142K  SectionTop
F2143K  Sectionscrewtop
F2144K  Brakeramp
F2145K  Spring
F2146K  Carriagebreak
F2154K  Cableclamp
F2155K  Basesectionrest
F2156K Pin
F2157K “R” Shape clip
F2159K  Liftingfork
F2161NK ShortwinchplateFOS700
F2162K  PulleyrestØ80
F2185K  FOS700Lock
F2187K  FOS700Base
F2189K  Securityleglock
F2190K  Transportsecurityknobforlegs
F2192K  FOS700strutsupportplate
F2195K  FOS700Forksupport
F3008K 12 x 92 Axel
F4004K  900kgWinchLonghandle
F5004K  WheelØ100(white)
F7001K  Auto-blocknutM8
F7002K  Auto-blocknutM10
F7003K  NutM10
F7004K  Auto-blocknutM5
F7006K  Auto-blocknutM12
F7007K  Butterynut
F8001K M8 washer
F8003K M10 washer
F8004K M12 washer
F8005K  WideM6washer
F8006K  WideM8washer
F8009K M14 washer
F9040K  FOS700CableØ6mm
Code/Código Description/Descripción

11
FOS 700
OperatingInstructions
1 - INTRODUCTION.
Dearuser.ThankyoupurchasingyourFOS700lifter.Wehopeyouwillbeverysatised
withit.
Thismanualhasbeenwrittensothatyoucanunderstandhowtoeffectivelyusethelift
andmostimportantly,sothatyoucanuseitsafely.Itisimportantthatyoufullyreadthe
manualandfollowtheinstructionscarefullybeforeusingyourlift.AllFOSliftsundergoa
verystrictqualitycontrolprocessduringtheirmanufacture.
SothatyourliftalwaysworksproperlypleaseonlypurchaseoriginalFOSpartsfroman
authorizeddistributorordealer.Theuserwaivesallwarrantyrightsifusingpartsother
thanFOSoriftheproductismanipulatedinanywaybyanunauthorizedthirdparty.
When requesting parts, please refer to the diagrams of this manual and quote the
serial number and year of manufacture located on your lifter.
2 - TECHNICAL SPECIFICATIONS.
FOSlifter,modelK-40hasbeendesignedforverticallyliftinglighting,trussingetcinthe
Professionalsoundandlightsector.Thereisvarioussupportsoraccessoriesavailable,
pleaserefertoourwebsiteorcatalogue.
2.1-Max.load:270kg(595.25lb)
2.2-Min.load:25kg(55lb)
2.3-Max.height:6.65m(21.81’)
2.4-Foldedheight:1.78m(5.84’)
2.5-Worksurface:1.88x2.15m(6.17’x7.05’)
2.6-Foldedbasearea: 46cmx60cm(1.51’x1.97’)
2.7-Weight:144kg(317.47lb)
2.8-Winch:900kgcertied
2.9-Cable:SteelDIN3060.Tensilestrength180kg/mm2.Anti-torsion&anti-corrosion
Ø6mmcablediameter.
2.10-Constructionmaterial:Alluminiumproles6082T6.
2.11-Antirustprotectionprimingpaintbathedblacksteel,coveredwithcuredpolyester
dust.

12
FOS 700
OperatingInstructions
2.12-FOSLocksoneachsectionwhichautomaticallyslotsintothesectionsduring
elevation,lockingtheminplace.
2.13-Anchorofthelegsbysafetycatches.
2.14-Adjustablestabilizerplatesinthelegswithnonsliprubberbasesupport.
2.15-Spiritlevelforverticalalignment.
2.16-Swivelwheelsfortransportingtheliftertoitsworkingposition.
3 - SAFETY GUIDELINE.
3.1-Situatethetoweronasolidandatsurface.
3.2-Checkthatthelegsarefullyinsertedandsecuredintotheirhousingwiththesafety
locks.
3.3-Ensurethatthelifterisinaverticalpositionandusethespiritlevellocatedonthe
baseproletocheck.Ifnecessary,adjustitsalignmentwiththeplatesby turning the
handleintheappropriatedirection.
3.4-Checkthatthetowerislockedinitsworkingpositionwiththesafetylock.
3.5-Whenusedoutdoors,placethetoweronahardsurfaceandifnecessarysecureit
againstexcesswindforceviacablebraces.
3.6-Donotuseladdersnorleanthemagainstthelifter.
3.7-Becarefulwithanycables,prominentobjectsetc.placedabovethetower.
3.8-Donotstandunderneaththeload.
3.9-Donotmovethetowerwhenitiselevatedorloaded.
3.10-Beforeusingthetower,checktheconditionofthecable.Thismustbefreeofcuts
andfrays.Neverusedamagedcables.
3.11-Neverdismountthewinchhandleoranyelementofthewinchunderanycircum-
stance.
3.12-Oncethetowerisset-upinitsworkingpositionwerecommendedthewinchhan-
dleislockedtoavoidanyoneinterferingwithit.
3.13-Theminimumloadforasafeoperationofthebrakeis25kg.Thebrakewillnot
functionwithoutthisminimumload.
3.14-Donotgreaseorlubricatethebrakemechanismofthewinch.
3.15-Thisliftcannotlifthumanbeings.
3.16-Fortransportationitisnecessarytoretractallprolesandlockthemwiththe
correspondingsafetylock.

13
FOS 700
OperatingInstructions
4 - OPERATION.
4.1-Placethetoweronaatandsolidsurfacewhereitisgoingtobeused.
4.2-Removethelegsfromtheirtransportsupportsandinsertthemintheirworkingpo-
sition.Checkthattheyarefullyinsertedandxedwiththeirsafetylock.
4.3-Ensurethatthelifterisinaverticalpositionandusethespiritlevellocatedonthe
baseproletocheckthebubbleiscentred.Ifnecessary,adjustitsalignmentwiththe
stabilizerplatesbyturningthehandleintheappropriatedirection.
4.4-Changetheforkstotheirhorizontalworkingpositionandxthemwiththefastener
pins,placetheloadontheforksusingaFOSAccessoryifnecessary,andensurethat
thetowerisonlyusedtoliftloadsvertically.Theminimumloadis25kg.
NEVERRAISETHETOWERSECTIONSWITHOUTLOAD.
1
2 3 4 5
4.5 - Elevation:
 4.5.1-EnsurethatalltheFOSlocksareinthe
BLOCKposition.
 4.5.2-Changethenº1 FOSlocktotheLIFTposition.
 4.5.3-Turnthehandleclockwisetoraisethelifting
 carriageofthetower.
 4.5.4-Whenyouhavereachedthedesiredheight,
 xthe nº1 FOSlockinbyturningthehandleanti-
 clockwise.Changethenº1 FOSlocktotheBLOCK
 position.
 4.5.5-Changethenº2 FOSlocktotheLIFTposition.
 4.5.6-Turnthehandleclockwisetorisethenextsectionofthetower.
 4.5.7-Whenyouhavereachedthedesiredheight,xthenº2 FOSlockinby
 turningthehandleanti-clockwise.
 Checkthatthenº2 FOS lockhasintroducedintoitscorrespondinghole.
 Andchangethenº2 FOS locktotheBLOCKposition.
 4.5.8-Repeatthesestepstoraiseallthesectionsofthetower,changingall.
 theFOSlocksleftorderlytotheLIFTpositionandturningthehandleclockwise.

14
FOS 700
OperatingInstructions
WARNING: The tower can be left in any intermediate height if necessary. Just make
sure that the FOS locks are always xed and introduced. In the unlikely event of cable
breaking the FOS locks will ensure that the tower stays UP and SECURE.
Your security is our main concern.
4.6 - Descent:
 4.6.1-Tofoldthetowerdown,rst,turnthehandleofthewinchclockwiseto
 tightenthesteelcable.
 4.6.2-Oncethecableistense,pulloutthenº5 FOSlock,mantainitalwaysin
LIFTpositionbutkeepitout.
 4.6.3-WhileyoukeeptheFOSlockout,turnthehandleanti-clockwisetobring
 downthecorrespondingsectionofthetower.
 4.6.4-Oncethesectionhasbeenbroughtdown,releasethenº5 FOSlock,
 andpulloutthenº4 FOSlock.
 4.6.5-WhileyoukeepthenextFOSlockout,turnthehandleanti-clockwise
 tobringdownthenextsection.
 4.6.6-Keeprepeatingthesesteps,pullingoutalltheFOSlocksleftinorder
 whileyouturnthehandleanti-clockwise.
 4.6.7-Oncethetowerhasbeenfoldeddown,placealltheFOSlocksinthe
BLOCKposition.
4.7 - Transport:
Turnthehandleofthestabilizerstoreleasetensiononthelegsinordertopullthemout.
Then,placethelegsintheirtransportcompartmentslocatedatthebaseofthetower.
Pullouttheforksandplacetheminverticalposition.Thetowerwillbereadyfortransport.
5 - MAINTENANCE.
5.1-Allcablesmustbecheckedregularly.Faultycablesmustbereplacedimmediately.
Donotusethelifterwithfaultycablesasitispotentiallyverydangerous.OnlyuseDIN
3060cables,suppliedfromanauthoriseddealer.
5.2-Thelifterisdeliveredexfactorycompletelygreased.Dependingonitsmechanical
Usethough,werecommendthatthecrownwheelofthewinch,thepads&bushings
ofthedriveshaft,thehandlethreadandtheprolesoftheliftareperiodicallygreased.

15
FOS 700
ATTENTION:
Do not apply oil or grease to the brake mechanism. The brake discs have been pre-grea-
sed with a special heat and pressure resistant grease. To avoid malfunction to the winch
brake, no other products must be used except the original provided by the company. It
is not necessary to grease the brake discs.
5.3-Yourliftershouldbeinspectedatleastonceayearbyaspecialized/authorized
servicecentre.
5.4-OnlyoriginalFOSsparepartsmustbeusedtoguaranteethereliabilityandopera-
tionalsafetyofyourlifter.Theusershallloseallwarrantyclaimsifheusesanythingother
thanoriginalsparepartsormodiesthisproductinanyway.
5.5-Incaseasparepartisrequiredpleaseindicatethereferencenumberwhichcanbe
foundinthesparepartslistatthebackofthismanual.
6 - WARRANTY.
AllFOSliftscomewith2yearswarranty.Thiswarrantyperiodisfromthedateofpur-
chase.FOSwillrepairanydefectproductcausedbyeitherfaultymaterialsorpoorwork-
manshipfreeofchargewithinthisperiodaslongasthepartsarettedbyanauthorized
FOSdealer.Shouldtheproducthavebeenmanipulatedinanywayorarepairattempted
byanunauthorizeddealerthewarrantywillbeinvalid.Thiswarrantydoesnotcoverda-
mageoccurredbyimproperuse.
7 - CERTIFICATIONS
FOSreservestherighttomakeanymodication/alterationtotheliftwithoutpriornotice.
Anymodication/alterationwouldbeaninnovation,intendedtoimprovetheproduct.

16
FOS 700

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FOS 700

FOS Technologies LTD
BulevardIlienskoShose8
SladovaBazaZMM,Soa,BG
[email protected]
www.fos-lighting.eu
Call Center : [phone]