FPG visair User manual

Open Front
Food & Drinks Cabinet
700mm Refrigerant R-290

Part No. 30911 Rev. A September 2020 - 2 - Visair Refrigerated Cabinets
Copyright © September 2020 Future Products Group Limited.
All rights reserved.
No part of this publication may be reproduced, stored in a retrieval
system, or transmitted in any form or by any means, electronic,
mechanical, photocopying, recording or otherwise, without the prior
written permission of Future Products Group Ltd.

IN-VA07-B001-00 - 3 - © Future Products Group
Warnings
Operational
Safety
This appliance is not intended for use by young children or infirm persons,
unless they have been adequately supervised by a responsible person, to
ensure that they can use the appliance safely.
Young children should be supervised, to ensure that they do not play with the
appliance.
Water
THIS UNIT IS NOT WATERPROOF. DO NOT USE A WATER JET SPRAY TO
CLEAN THE INTERIOR OR EXTERIOR OF THIS CABINET.
Caution
Do not store explosive substances, such as aerosol cans with flammable
propellant, in this appliance.
Mains Supply
Cord
If the supply cord is damaged, it must be replaced by the manufacturer, its
service agent or similarly qualified persons, in order to avoid a hazard.
Specialist
Disposal
Specialist disposal procedures are required for the safe removal of refrigerant
gasses and potentially flammable foam materials.
Pentane, Dimethyl Ether, Isobutene, Butane and Propane may be present.
Hazardous
Substances
The cabinet does not contain any of the following, in its construction:
Asbestos
PCBs (Oils containing polychlorinated biphenyl)
Mercury
Obstructions
Keep clear of obstructions, at ventilation openings in the appliance enclosure or
in the structure for building-in.
Defrosting
Do not use mechanical devices or other means to accelerate the defrosting
process, other than those recommended by the manufacturer.
Damage
Do not damage the refrigerating circuit.

Part No. 30911 Rev. A September 2020 - 4 - Visair Refrigerated Cabinets
Table of Contents
WARNINGS.........................................................................................................................3
Operational Safety...................................................................................................................................... 3
Water.......................................................................................................................................................... 3
Caution ....................................................................................................................................................... 3
Mains Supply Cord..................................................................................................................................... 3
Specialist Disposal ..................................................................................................................................... 3
Hazardous Substances .............................................................................................................................. 3
Obstructions ............................................................................................................................................... 3
Defrosting ................................................................................................................................................... 3
Damage...................................................................................................................................................... 3
INTRODUCTION .................................................................................................................8
Welcome........................................................................................................................................................... 8
Future Products Group (FPG).................................................................................................................... 8
Guidance and Help..................................................................................................................................... 8
Warranty ........................................................................................................................................................... 8
Warranty Period.......................................................................................................................................... 8
Liability Exceptions..................................................................................................................................... 9
Specific Exclusions..................................................................................................................................... 9
Assessment................................................................................................................................................ 9
Time Limit................................................................................................................................................... 9
Caution ....................................................................................................................................................... 9
OPERATION .....................................................................................................................10
Controls.......................................................................................................................................................... 10
Power, Lights and Refrigeration Controller .............................................................................................. 10
Preparation..................................................................................................................................................... 10
Shelf Adjustment ...................................................................................................................................... 10
Switch Power On...................................................................................................................................... 11
Load Cabinet............................................................................................................................................ 11
Loading Restrictions................................................................................................................................. 11
Defrost Cycle............................................................................................................................................ 11
Routines ......................................................................................................................................................... 12
After Hours ............................................................................................................................................... 12
Cleaning ................................................................................................................................................... 12
De-frost Cycle........................................................................................................................................... 12
Temperature Checks................................................................................................................................ 12
TROUBLE SHOOTING .....................................................................................................13

IN-VA07-B001-00 - 5 - © Future Products Group
CLEANING........................................................................................................................14
Cautions ......................................................................................................................................................... 14
Power ....................................................................................................................................................... 14
Water........................................................................................................................................................ 14
Exterior ........................................................................................................................................................... 14
Louvers..................................................................................................................................................... 14
Painted and Metal Surfaces..................................................................................................................... 14
Glass ........................................................................................................................................................ 14
Interior............................................................................................................................................................. 15
Side Glass ................................................................................................................................................ 15
Shelves..................................................................................................................................................... 15
Base Tray ................................................................................................................................................. 15
Back Plates............................................................................................................................................... 15
Cleaning the Base Cavity......................................................................................................................... 16
Fan Deck and Drain Hole......................................................................................................................... 16
Condensate Capacity Warning................................................................................................................. 16
Cooling Coil and Probes........................................................................................................................... 16
Mandatory Cleaning Routines...................................................................................................................... 17
Warning .................................................................................................................................................... 17
Air Vents................................................................................................................................................... 17
Pre-filter.................................................................................................................................................... 17
Condenser Radiator ................................................................................................................................. 17
Inspection and Rectification ..................................................................................................................... 17
INSTALLATION ................................................................................................................18
Regulations .................................................................................................................................................... 18
Compliance with Local Requirements...................................................................................................... 18
Setting Up....................................................................................................................................................... 18
Unpacking................................................................................................................................................. 18
Cabinet Preparation.................................................................................................................................. 18
Positioning the Cabinet ............................................................................................................................ 18
Power Supply and Earthing...................................................................................................................... 18
Isolation .................................................................................................................................................... 18
Location.......................................................................................................................................................... 19
Ventilation................................................................................................................................................. 19
Draughts................................................................................................................................................... 19

Part No. 30911 Rev. A September 2020 - 6 - Visair Refrigerated Cabinets
SERVICING.......................................................................................................................20
Control Gear................................................................................................................................................... 20
Location.................................................................................................................................................... 20
Access...................................................................................................................................................... 20
Fuses........................................................................................................................................................ 20
Lighting........................................................................................................................................................... 21
Caution ..................................................................................................................................................... 21
LED Lighting Strips................................................................................................................................... 21
Top Light Replacement ............................................................................................................................ 21
Shelf Light Replacement .......................................................................................................................... 21
LED Power Supplies................................................................................................................................. 21
Refrigeration Equipment............................................................................................................................... 22
Caution ..................................................................................................................................................... 22
Refrigeration Equipment........................................................................................................................... 22
Compressor.............................................................................................................................................. 22
Condensate Disposal ............................................................................................................................... 22
Access to Condenser Radiator and Control Gear.................................................................................... 22
Control Gear............................................................................................................................................. 23
Evaporator Fan Replacement .................................................................................................................. 23
Evaporator Coil......................................................................................................................................... 23
Air Ducts and Grills................................................................................................................................... 24
Temperature Regulator XR70CX ............................................................................................................. 24
Dixell Information...................................................................................................................................... 24
XR70CX Alarm Signals ............................................................................................................................ 26
XR70CX Connections .............................................................................................................................. 26
SPECIFICATIONS.............................................................................................................27
Mechanical ..................................................................................................................................................... 27
Electrical......................................................................................................................................................... 27
Cabinet Performance..................................................................................................................................... 28
Refrigerated Section Performance........................................................................................................... 28
Controller Settings ........................................................................................................................................ 28
Dixell XR70CX Settings............................................................................................................................ 28
Compliance .................................................................................................................................................... 29
Standards ................................................................................................................................................. 29
Improvements ................................................................................................................................................ 29
Ongoing Development.............................................................................................................................. 29
ELECTRICAL CIRCUIT DIAGRAMS................................................................................30
Model: IN-VA07-B001-00 ......................................................................................................................... 30
SPARE PARTS .................................................................................................................31
Cabinet Serial Number............................................................................................................................. 31
MECHANICAL DRAWINGS..............................................................................................32
Visair IN-VA07-B001-00.......................................................................................................................... 32

IN-VA07-B001-00 - 7 - © Future Products Group
APPENDIX A R-290 REFRIGERANT ...............................................................................33
General Guidance.......................................................................................................................................... 33
R-290........................................................................................................................................................ 33
Servicing................................................................................................................................................... 33
Specialized Training................................................................................................................................. 33
Environment ............................................................................................................................................. 33
Gas Detector ............................................................................................................................................ 33
Replacement Parts................................................................................................................................... 33
Fault Diagnosis......................................................................................................................................... 33
Check List................................................................................................................................................. 33
Servicing......................................................................................................................................................... 34
Gas Monitor.............................................................................................................................................. 34
Ignition...................................................................................................................................................... 34
Danger Sign.............................................................................................................................................. 34
Display a Danger Propane placard to alert all that you are working on a R-290 system......................... 34
No open flames or smoking is allowed..................................................................................................... 34
Fire Extinguisher....................................................................................................................................... 34
Access Fittings ......................................................................................................................................... 34
Electrical Connectors................................................................................................................................ 34
Replacement Components....................................................................................................................... 34
Tools ............................................................................................................................................................... 35
Basic Tools............................................................................................................................................... 35
Required Tools......................................................................................................................................... 35
Leak Checking ............................................................................................................................................... 36
Warning .................................................................................................................................................... 36
Detection Methods.................................................................................................................................... 36
Accessing the Refrigeration System........................................................................................................... 36
Installing Piercing Valves ......................................................................................................................... 36
Procedure................................................................................................................................................. 36
Recovering Refrigerant................................................................................................................................. 37
Recovery Machines.................................................................................................................................. 37
Procedure Without Machine..................................................................................................................... 37
Venting R-290................................................................................................................................................. 38
Venting Procedures.................................................................................................................................. 38
System Evacuation........................................................................................................................................ 38
Preliminary Tasks..................................................................................................................................... 38
NOTE........................................................................................................................................................ 38
Evacuation Procedure.............................................................................................................................. 39
Charging the System..................................................................................................................................... 39
WARNING ................................................................................................................................................ 39
Precautions............................................................................................................................................... 39
Removal and Sealing of Access Ports ........................................................................................................ 40
CAUTION ................................................................................................................................................. 40
Procedure................................................................................................................................................. 40
Electrical Repairs........................................................................................................................................... 40
CAUTION ................................................................................................................................................. 40
Guidlines................................................................................................................................................... 40
Check General Condition ......................................................................................................................... 41
R-290 SERVICING FLOW CHART ...................................................................................42

Part No. 30911 Rev. A September 2020 - 8 - Visair Refrigerated Cabinets
INTRODUCTION
Welcome
VISAIR CABINETS - INTRODUCTION
Future
Products
Group (FPG)
Welcome to the world of FPG! Our products are designed and engineered to
give you the optimal performance that you deserve with innovative visual
merchandising appeal.
We are confident that you will be delighted with your state of the art Inline Visair
food service cabinet, and that it will become a valued appliance in your store.
Guidance and
Help
Any new appliance can seem very complex and confusing at first glance. To
ensure you receive the utmost benefit from your new Inline Visair cabinet, there
are two things you can do.
•Before operating the cabinet, please read the instruction book carefully and
follow its recommendations. The time taken will be well spent. These
instructions both general and technical tell you how to operate and look after
your Inline Visair food service cabinet so that you can receive the full
benefits that this cabinet has to offer.
•These instructions cannot, however, cover all eventualities. If you are
unsure of any aspect of the installation, instructions or performance of your
cabinet, contact your dealer promptly or contact us via email to
[email protected]m.
Warranty
VISAIR CABINETS - INTRODUCTION
Warranty
Period
Future Products Group Limited warrants, to the original purchaser of an FPG
manufactured food service cabinet that for ONE YEAR (12 months), from the
date of installation, any defect in workmanship or material resulting in the
product malfunctioning while under correct use will be rectified.
The warranty is extended to THREE YEARS (36 months), for refrigeration
condenser units. Conditions apply, see Liability Exceptions.
Liability under this warranty is limited to replacing or repairing a part, without
charge.
Continued on next page

IN-VA07-B001-00 - 9 - © Future Products Group
Warranty cont.
VISAIR CABINETS -INTRODUCTION
Liability
Exceptions
Liability under this warranty does not include:
•Any loss, or damage or expenses directly or indirectly arising from use or
inability to use the product or from any other cause.
•Any part of the cabinet which has been subject to misuse, neglect,
alteration, incorrect installation, accident, or damage caused by
transportation, use of abrasive or caustic chemicals, flooding, fire or acts of
God.
•Damage, resulting from failure to have the cabinet regularly serviced every
three months by a refrigeration engineer. NB: You will be required to
provide copies of service records in the event of compressor failure.
•Any damage or malfunction resulting from the use of non-FPG supplied
spare parts.
Specific
Exclusions
The following are specifically excluded from warranty:
•Breakage of glass or plastic components or the replacement of LED lighting
strips or gaskets.
•Maladjustment of the electronic refrigeration controller, by an unqualified
person.
•Failure resulting from a lack of routine compressor / radiator cleaning.
•Failure to re-assemble the cabinet correctly after cleaning.
•Fair wear and tear.
Assessment
The liability under this warranty is dependent on an assessment by FPG, to
determine the defect in workmanship or materials.
Time Limit
FPG does not guarantee that any service to be performed under this warranty
will be carried out within any particular time limit.
Caution
No warranty claim will be accepted unless authorised by FPG prior to
commencement of service.

Part No. 30911 Rev. A September 2020 - 10 - Visair Refrigerated Cabinets
OPERATION
Controls
VISAIR CABINETS - OPERATION
Power, Lights
and
Refrigeration
Controller
Lights Temperature
Power
Preparation
VISAIR CABINETS - OPERATION
Shelf
Adjustment
•Push up
•Pull out
•Insert
•Push down

IN-VA07-B001-00 - 11 - © Future Products Group
Preparation cont.
VISAIR CABINETS - OPERATION
Switch Power
On
Press the power button.
The temperature controller is pre-set to
maintain the cabinet temperature between
2°C and 4°C. It should not need
adjustment.
Load Cabinet
After the cabinet has run for a 30 minute initial cool-down period, load it with
pre-chilled products.
The cabinet is designed to maintain the temperature of pre-chilled products.
If warm product is introduced, there could be a delay before the
temperature falls to the normal operating level.
Loading
Restrictions
It is important to leave adequate free space for the refrigerated air to circulate
within the cabinet.
Allow at least 40mm above canned drinks, or other cylindrical containers.
The air grills at the front of the cabinet must not be covered or restricted.
Defrost Cycle
Defrosting of the evaporator coil is fully automatic.
Defrosting stops automatically when all the ice has melted.

Part No. 30911 Rev. A September 2020 - 12 - Visair Refrigerated Cabinets
Routines
VISAIR CABINETS - OPERATION
After Hours
Ideally, cabinets should not be turned off after hours or
at night.
Pull down the night blind, if fitted, and turn off the
lights.
If the cabinet is turned off, transfer the products to a
cool store. When the cabinet is turned on again, allow
it to run for 30 minutes before returning the chilled
products.
Cleaning
It is recommended to clean cabinets at the end of the working day, since they
need to be shut down for this. See Cleaning section.
De-frost Cycle
Defrosting of the evaporator coil is fully automatic, taking place every two hours.
If you suspect that the defrost system is not working properly, have it checked
by a qualified service person.
Operators must not attempt to adjust the refrigeration controller.
Temperature
Checks
Cabinet temperatures should be routinely checked, to confirm satisfactory
operation.
The refrigeration controller shows the temperature of the circulating air, as it
enters the cooling coil. This will be slightly higher than the air temperature in
the display area, so a temperature probe should be used to check product
temperatures.
To avoid misleading temperature measurements, do not take a reading within
20 minutes of a defrost cycle.

IN-VA07-B001-00 - 13 - © Future Products Group
TROUBLE SHOOTING
FAULT
POSSIBLE CAUSE
REMEDY
Cabinet does not
operate/start
The mains isolating switch on
the wall, circuit breaker or fuses
are off at the power board
Turn isolating switch circuit
breaker or fuses on
The power switch on the
controller is OFF
Press the power button
The internal fuse has blown
Have circuit checked and
replace fuse
The controller is faulty
Have the controller replaced
HA2 Alarm Display on
Controller
Compressor discharge pipe high
temperature
Turn power off, clean condenser
radiator & pre-filter.
Turn power on.
If no cooling, or alarm returns
within 24 h, call for service.
Refrigerated Cabinet does
not reach temperature
Ventilation grills are blocked
Vacuum or remove blockage
Product blocking air grill
Place product on shelves
Thermostat needs adjustment
Adjust refrigeration controller
Ambient > 25C & 60%RH
Adjust store air conditioning
Evaporator coil iced up
De-ice coil, check defrost
parameters, replace controller
if found faulty
Condenser radiator blocked
Remove dust and debris
Refrigeration controller faulty
Replace controller
Temperature probe damaged
Replace temperature probe
Fans not operating
Have fans checked/replaced
Condensate Overflows
Defrost cycle unsuitable
Have defrost cycle adjusted
Boil off element failed
Replace element
Cabinet lights not working
LED strip has failed
Replace LED strip
LED power supply has failed
Replace LED power supply
Internal fuse has blown
Have circuit checked and
replace fuse
Aluminium parts corroded
Caustic detergent damage
Order replacement parts
Service
Personnel Only
The table entries in italics indicate actions to be taken only by qualified Service
Personnel.

Part No. 30911 Rev. A September 2020 - 14 - Visair Refrigerated Cabinets
CLEANING
Cautions
VISAIR CABINETS - CLEANING
Power
ALWAYS TURN THE POWER SUPPLY OFF BEFORE CLEANING.
Water
THIS UNIT IS NOT WATERPROOF. DO NOT USE A WATER JET SPRAY TO
CLEAN THE INTERIOR OR EXTERIOR OF THIS CABINET.
Exterior
VISAIR CABINETS - CLEANING
Louvers
Use a vacuum cleaner to remove dust and fluff from the
ventilation louvers on the front and top of the cabinet.
Pull the louver panel
off to clean the pre-
filter. Brush or wash.
The panel and filter
are held in place with
magnets.
Painted and
Metal Surfaces
Painted, galvanised steel or aluminium surfaces should be cleaned with hot
soapy water then dried off with paper towel or dry cloth. DO NOT clean surfaces
with abrasive pads or cleaners as paint, galvanised steel and aluminium
surfaces will be damaged.
Glass
All glass should be cleaned using a good quality glass cleaner and a clean
cloth.
DO NOT clean glass or mirrors with abrasive pads or cleaners as the surfaces
will be damaged.

IN-VA07-B001-00 - 15 - © Future Products Group
Interior
VISAIR CABINETS - CLEANING
Side Glass
The inside surfaces of the side panels are most easily cleaned after the
products and shelves have been removed.
Shelves
The shelves can be cleaned in place, or lifted out.
Base Tray
Slide the base tray out to clean it.
Back Plates
The back plates can be cleaned in place.
If required, the plates can be removed by lifting
them vertically.
Continued on next page

Part No. 30911 Rev. A September 2020 - 16 - Visair Refrigerated Cabinets
Interior cont.
VISAIR CABINETS -CLEANING
Cleaning the
Base Cavity
With the base tray pulled out, sweep out, or
use a vacuum cleaner, to remove any debris
from the base cavity.
A Wet-and-Dry vacuum cleaner should be
used, since there is likely to be some water
in the bottom.
Fan Deck and
Drain Hole
After removing the fixing screws, the fan
deck can be lifted and unplugged from the
cabinet for thorough cleaning.
Be careful not to trap the cables when it is
replaced.
Check the drain hole is clear of debris.
Condensate
Capacity
Warning
When cleaning, DO NOT fill the well with liquid or attempt to hose it out, as the
condensate tray will overflow and leak onto the floor.
Cooling Coil
and Probes
With the back plates removed, the cooling coil is
exposed. No cleaning is normally required, but if there
is any debris visible, carefully remove it with a vacuum
cleaner.
Be very careful not to bend or distort the fins of the
cooling coil, as this would reduce the airflow.
Also be careful not to move or disturb the location of the
two temperature probes. One is in free air, and the
other is inserted between the fins of the coil.
Continued on next page

IN-VA07-B001-00 - 17 - © Future Products Group
Mandatory Cleaning Routines
VISAIR CABINETS - CLEANING
Warning
It is mandatory to have the radiator fins cleaned periodically, by a
refrigeration engineer. (see Servicing section).
Failure to carry out routine cleaning/servicing schedules will void the
warranty on the refrigeration equipment.
To maintain optimum performance, cleaning must be regular and thorough.
It is recommended that a schedule of cleaning operations should be drawn up.
Air Vents
Vacuum away any dust and fluff from all air vents.
The top air vents must be kept free of blockages at all times.
Pre-filter
Pull off the louver panel and pre-filter, shake
dust from pre-filter and wash if needed.
Both the louver panel and the pre-filter are held
in place by magnets.
When replacing the louver panel, locate the
bottom edge first.
Condenser
Radiator
Vacuum away any dust and fluff from
the condenser radiator, to maintain
good refrigeration efficiency.
Be careful not to bend or distort the
radiator fins.
The radiator should be checked
frequently and an appropriate cleaning
schedule established to keep it clean.
Inspection and
Rectification
As part of the cleaning routine, the controls, mechanical parts and electrical
wiring should be inspected for damage, deterioration or need of adjustment.
Small faults should be attended to promptly, to avoid a complete breakdown.

Part No. 30911 Rev. A September 2020 - 18 - Visair Refrigerated Cabinets
INSTALLATION
Regulations
VISAIR CABINETS - INSTALLATION
Compliance
with Local
Requirements
It is very important that your food cabinet is installed correctly and is operating
properly before use. Installation must comply with local electrical, health &
safety and hygiene requirements.
Setting Up
VISAIR CABINETS - INSTALLATION
Unpacking
Unpack and check unit for damage and report any damage to the carrier and
supplier. Report any deficiencies to your supplier.
Cabinet
Preparation
Remove all tapes, ties and packers, used to prevent movement during transit.
Pull the base drawer open to check for packing materials in the well.
Positioning the
Cabinet
Position the cabinet in its
allocated working position
on the rollers.
If the floor is not level,
place packing under the
rollers to set the cabinet
vertical.
Once in position, wind down the stabilizers, to prevent further movement.
Power Supply
and Earthing
The cabinet is fitted with a four metre mains lead.
An EMI line filter is mounted adjacent to the mains inlet. If the cabinet is to be
hard wired, this must only be done by a suitably qualified person.
Before connecting to the power supply, check that the local supply is correct to
that shown on the cabinet label.
WARNING - THE CABINET MUST BE EARTHED/GROUNDED
Isolation
If the cabinet is not connected to an outlet socket, but is hard wired to the mains
supply, a means of isolation must be provided.
If a plug and socket are used, they should still be accessible after the cabinet is
installed.

IN-VA07-B001-00 - 19 - © Future Products Group
Location
VISAIR CABINETS - INSTALLATION
Ventilation
The front louvers and vents located on the top of the cabinet must never be
obstructed. If obstructed the cabinet may overheat and cause an electrical
malfunction.
If the cabinet is installed in an alcove, or under any structure, a minimum
clearance space of 200mm must exist above the cabinet top.
Before use, operate the cabinet for 1-2 hours to remove any fumes or odours,
which may be present.
Draughts
The door-less cabinet features an “air curtain” to retain the cold air within the
cabinet. A “curtain” of cold air falls from a linear vent, across the top of the open
cabinet front, to be re-circulated through the evaporator cooling coils.
The cabinet should not be sited where strong draughts will deflect the “air
curtain”. If this happens, excess condensation will form on the products, and
cooling will be less effective.

Part No. 30911 Rev. A September 2020 - 20 - Visair Refrigerated Cabinets
SERVICING
Control Gear
VISAIR CABINETS - SERVICING
Location
The control gear is located on a
chassis behind the control panel.
Access
Remove screw to release the chassis.
Remove three screws to take off cover plate.
Fuses
Unlatch the fuse carrier and open it to replace the fuse link.