FPG visair+ User manual

Open Fronted Cabinet

Part No. 20862 Rev. G February 2015 - 2 - Visair+ Chilled Cabinets
Copyright © February 2015 Future Products Group Limited.
All rights reserved.
No part of this publication may be reproduced, stored in a retrieval
system, or transmitted in any form or by any means, electronic,
mechanical, photocopying, recording or otherwise, without the prior
written permission of Future Products Group Ltd.

IN –M11C-B003/004/007 - 3 - © Future Products Group
Table of Contents
INTRODUCTION .................................................................................................................6
Welcome........................................................................................................................................................... 6
Future Products Group (FPG).................................................................................................................... 6
Guidance and Help..................................................................................................................................... 6
Warranty ........................................................................................................................................................... 6
Warranty Period.......................................................................................................................................... 6
Liability Exceptions..................................................................................................................................... 7
Specific Exclusions..................................................................................................................................... 7
Assessment................................................................................................................................................ 7
Time Limit................................................................................................................................................... 7
Caution ....................................................................................................................................................... 7
OPERATION .......................................................................................................................8
Cabinet Layout................................................................................................................................................. 8
Visair Cube................................................................................................................................................. 8
Controls & Indicators ...................................................................................................................................... 9
Power Switch and Indicator Lamps............................................................................................................ 9
Status Indicators......................................................................................................................................... 9
Refrigeration Controller .............................................................................................................................. 9
Spillage Tray............................................................................................................................................... 9
Preparation..................................................................................................................................................... 10
Shelf Location and Ticketing.................................................................................................................... 10
Shelf Adjustment ...................................................................................................................................... 10
Shelf Loading Position.............................................................................................................................. 10
Switch Power On...................................................................................................................................... 11
Load Cabinet............................................................................................................................................ 11
Air Baffle Plates........................................................................................................................................ 11
Loading Restrictions................................................................................................................................. 11
Defrost Cycle............................................................................................................................................ 11
Routines ......................................................................................................................................................... 12
After Hours ............................................................................................................................................... 12
Cleaning ................................................................................................................................................... 12
De-frost Cycle........................................................................................................................................... 12
Temperature Checks................................................................................................................................ 12
TROUBLE SHOOTING .....................................................................................................13
Boil-off /Pump Failure LED illuminated..................................................................................................... 14
Thermal Cut-out Tripped .......................................................................................................................... 14
Water present, but no heating.................................................................................................................. 14
Lights not working..................................................................................................................................... 15
Carel Controller Display Alarm Codes...................................................................................................... 15
LED status indicator lamps....................................................................................................................... 15
Fault remedies.......................................................................................................................................... 15
CLEANING........................................................................................................................16
Cautions ......................................................................................................................................................... 16
Power ....................................................................................................................................................... 16
Water........................................................................................................................................................ 16

Part No. 20862 Rev. G February 2015 - 4 - Visair+ Chilled Cabinets
Exterior ........................................................................................................................................................... 16
Louvers..................................................................................................................................................... 16
Painted and Metal Surfaces..................................................................................................................... 16
Glass ........................................................................................................................................................ 16
Interior............................................................................................................................................................. 17
Side Glass ................................................................................................................................................ 17
Shelf Trays ............................................................................................................................................... 17
Spillage Tray............................................................................................................................................. 17
Base Trays and Air Baffles....................................................................................................................... 17
Back Plates............................................................................................................................................... 17
Cleaning the Base Cavity......................................................................................................................... 18
Fan Deck .................................................................................................................................................. 18
Condensate Pump Intake Filter................................................................................................................ 18
Condensate Capacity Warning................................................................................................................. 18
Cleaning Materials.................................................................................................................................... 18
Cooling Coil and Probes........................................................................................................................... 19
Mandatory Cleaning Routines...................................................................................................................... 20
Warning.................................................................................................................................................... 20
Condenser Radiator ................................................................................................................................. 20
Condenser Fans and Air Duct.................................................................................................................. 20
Inspection and Rectification ..................................................................................................................... 20
INSTALLATION ................................................................................................................21
Regulations .................................................................................................................................................... 21
Compliance with Local Requirements...................................................................................................... 21
Setting Up....................................................................................................................................................... 21
Unpacking................................................................................................................................................. 21
Cabinet Preparation.................................................................................................................................. 21
Positioning the Cabinet ............................................................................................................................ 21
Condensate Disposal ............................................................................................................................... 21
Power Supply and Earthing...................................................................................................................... 22
Isolation .................................................................................................................................................... 22
Location.......................................................................................................................................................... 22
Ventilation................................................................................................................................................. 22
Draughts................................................................................................................................................... 22
SERVICING.......................................................................................................................23
Electrical Protection...................................................................................................................................... 23
Circuit Breaker.......................................................................................................................................... 23
Lighting........................................................................................................................................................... 23
Caution ..................................................................................................................................................... 23
Fluorescent Tubes.................................................................................................................................... 23
Test........................................................................................................................................................... 23

IN –M11C-B003/004/007 - 5 - © Future Products Group
Refrigeration Equipment............................................................................................................................... 24
Caution ..................................................................................................................................................... 24
Equipment Chassis................................................................................................................................... 24
Control Gear............................................................................................................................................. 24
Ventilation Fan.......................................................................................................................................... 24
Evaporator Fan Replacement .................................................................................................................. 25
Evaporator Coil and Accumulator............................................................................................................. 25
Condenser Fan Replacement .................................................................................................................. 25
Condenser Radiator ................................................................................................................................. 25
Air Ducts and Grills................................................................................................................................... 26
Temperature Regulator ............................................................................................................................ 26
MPXPRO Controller Adjustment.............................................................................................................. 26
Caution: .................................................................................................................................................... 26
Condensate Pump.................................................................................................................................... 27
Automatic Condensate Removal, (ACR) Unit .......................................................................................... 27
ACR Fault Finding Guide ......................................................................................................................... 28
Condensate Element Replacement.......................................................................................................... 28
MPXPRO Functions & Indications............................................................................................................ 29
FPG Settings............................................................................................................................................ 29
MPXPRO Parameters .............................................................................................................................. 30
MPXPRO Connections............................................................................................................................. 32
Mains Lead ..................................................................................................................................................... 32
Lead Replacement ................................................................................................................................... 32
SPECIFICATIONS.............................................................................................................33
Mechanical ..................................................................................................................................................... 33
Electrical......................................................................................................................................................... 33
Controller Settings ........................................................................................................................................ 34
Changes from Carel Defaults................................................................................................................... 34
Carel MPX PRO Settings ......................................................................................................................... 34
Compliance .................................................................................................................................................... 35
Safety Aspects.......................................................................................................................................... 35
Operational Safety.................................................................................................................................... 35
Refrigerated Section Performance Aspects............................................................................................. 35
Improvements ................................................................................................................................................ 35
Ongoing Development.............................................................................................................................. 35
ELECTRICAL CIRCUIT DIAGRAMS................................................................................36
Model: IN - M11C - B003/B004 ................................................................................................................ 36
Model: IN - M11C - B007.......................................................................................................................... 36
SPARE PARTS .................................................................................................................37
Cabinet Serial Number............................................................................................................................. 37
MECHANICAL DRAWINGS..............................................................................................38
Inline Visair IN - M11C - B003................................................................................................................. 38
Inline Visair IN - M11C - B004 / B007 ................................................................................................... 39